Amphenol
Amphenol-Tuchel Electronics GmbH
heavy
|
mate ®
Heavy Duty Connectors
www.industrial-amphenol.com
2
Note from the CEO
Ladies and Gentlemen,
For over 75 years Amphenol has enjoyed success as the interconnection technology
provider of choice to industry-leading companies around the world. One of our key stra-
tegic areas of focus has been and is the Industrial market. Our organization works with
leading manufacturers across a wide range of applications - including Energy Generation
& Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor,
ChipCard Readers - enabling smarter, faster and better technologies to connect pro-
ducts to customer solutions.
The Industrial market footprint of Amphenol covers over facilities in more than 12
different European countries and more than 30 countries worldwide. Our successful
expansion into new regions as well as new industrial applications is a direct reflection of
our agile, entrepreneurial management team and our unwavering commitment to execu-
te Amphenol‘s strategies for the benefit of our customers, shareholders and employees.
Thank you for partnering with Amphenol. Our entire organization is at your service.
R. Adam Norwitt
President and CEO, Amphenol Corporation
3
Make use of the best
Use our global resources
“Think global, act local!” Independently from where you are in Europe, we offer
you our global expertise and great variety of products and technologies. And in
comfort with your personal contact. Our numerous European offices are your
access to our global resources.
OUR OFFICES IN EUROPE AND WORLDWIDE
OUR OFFICES IN EUROPE AND WORLDWIDE
FRANCE CHINA AUSTRALIA SOUTH AFRICA
FRANCE CHINA AUSTRALIA SOUTH AFRICA
GERMANY KOREA MEXICO INDIA
GERMANY KOREA MEXICO INDIA
UNITED KINGDOM TAIWAN USA ITALY
UNITED KINGDOM TAIWAN USA ITALY
4
SECURITY, RELIABILITY AND COMFORTABLE SERVICE FROM ONE SOURCE.
5
More time for important things:
benefit from our service and diversity
Enjoy security, reliability and comfortable service from one source.
INDUSTRIAL@AMPHENOL offers one of the most individual and most diversified service
programmes in the market – exclusively for industrial customers. Access all possibilities of
the Amphenol group through your personal expert adviser.
WIDE PRODUCT RANGE
WIDE PRODUCT RANGE
Take advantage of a choice of Amphenol products. Our broad
product portfolio offers individual solutions from more than 85
member companies in the global Amphenol group.
QUALITY
QUALITY
Interconnect systems need reliability, speed and flawless data
transmission. We continuously test and guarantee the required
standard in our products – and also in our personal services.
SPEED AND AVAILABILITY
SPEED AND AVAILABILITY
Smart and intelligent processes are the secret behind our service
programme. Flexible planning and distribution, perfect logistics and
highest availability are our key factors for best customer service.
EXCLUSIVENESS AND FLEXIBILITY
EXCLUSIVENESS AND FLEXIBILITY
One face to the customer: every inquiry is handled on an individual
service level by your personal key account service partner. This
ensures maximum transparency and best-in-class flexibility in the
whole process.
INDIVIDUAL SOLUTIONS
INDIVIDUAL SOLUTIONS
Your project requires an individual solution that is not available off-
the-shelf? As your think tank and discussion partner we provide
engineering support and solution-oriented development for your
tailor-made Amphenol product.
GLOBAL KEY ACCOUNT SERVICE
GLOBAL KEY ACCOUNT SERVICE
Our key account service is your individual entrance to global
know-how, products and services. More than 85 Amphenol
companies around the world offer an extensive range of
technologies and products. We offer access to our worldwide
resources through one individual contact person.
6
heavy
|
mate® is a modular connector line, consisting of:
• Hoods & Housings
• Inserts
• Contacts
What is heavy
|
mate® ?
• Connections in harsh industrial environment
• Robust design necessary
• High number of poles or different kinds of signals transmitted
• Very good EMC protection required
• Power and signal transmission outdoor
• Very save locking system required
Why heavy
|
mate® ?
heavy
|
mate® is a Modular Metal Connector Line
7
• Hybrid interconnections
• Good costs
• Voltage up to 1000V
• VDE, UL, CSA approvals
• Vibration proof
• High current
• Signal transmission
• High pole sizes
• IP65 to IP68
• Corrosion resistance
• Robust
Major product features
• Connectors for industrial applications indoor & outdoor
• A wide range of inserts for signal and power transmission
• A large variety in pole sizes from 3 up to 280 poles per connector
• Current ratings up to 250A per contacts and voltages up to 1000V
• A modular connector system to configure customized solutions
What can heavy
|
mate® offer?
for Applications in Industrial Environments.
8
• Select an insert that meets your requirements.
• Choose the related contacts if not included in inserts.
• Choose related housings.
• Choose related cable gland.
• If you are interested in a cable assembly, please ask us.
Theory
Requirements
• 250V
• 5A
• 60 contacts
• Termination: crimp
Solution
• Check: Make a pre-selection on the overview page of the series, s. p. 10/11
Possible series:
heavy
|
mate®
D, DD and M
• Check: Details on the overview pages of the sub-series, see
pages
22, 38, 114
All 3 variants are possible; Selection heavy
|
mate® D
• Check: Contact inserts on the detail page of the sub-series
Selection: C146 10A064 000 2
• Check: Contacts on the same double page
Selection: VN01 016 0002 1
• Check: Housings via crosslink at contact inserts
Selection: C146 21R024 600 8
• Check: Gland bushing via crosslink at housings
Selection: VN16 320 0126X
Practice 1
How to select a solution with series heavy
|
mate®.
9
Requirements
• 3 x 400V; 50A; 6mm² wire gauge
• 8 x 250V; 8A; 1.5mm² wire gauge
• 5 x 400V; 15A; 4mm² wire gauge
Solution
• Check: Make a pre-selection on the overview page of the
series, see pages 10/11
Possible series: heavy
|
mate® M
• Check: How 16 contacts can be realized, see modules
overview on page 118
Possible selection: a) 1 x 20 contacts
b) 2 x 10 contacts
c) 1 x 10 contacts + 1 x 5 contacts
d) 1 x 3 contacts + 1 x 5 contacts +
1 x 10 contacts
• Check: Technical parameters / solution, see detail pages
of the modules on page 126
Possible selection: a) not possible due to voltage
b) not possible due to voltage
c) not possible due to current
d) POSSIBLE
• Check: Choose matching contact, see detail page of the
modules on page 126
Possible selection: a) C146 A03 001 E8 – VN01 036 0002 1C
b) C146 A0 001 E8 – VN01 025 0033 1C
c) C146 A10 001 E8 – VN01 016 0027 1XC
• Check: Choose matching frame, see frames on page 124
Solution: C146 P10 001 G8
• Check: Choose matching housing, see housings on page 162
Solution: C146 21R010 600 8
Practice 2
10
Series
Characteristic
A
page 14
D
page 22
DD
page 38
E
page 44
EE
page 62
E /FE / KO
page 68
F
page 74
Voltage
250V •••••••
400V • ••••
500V •• •
690V •
830V •
1000V
Current
10A •••••••
16A ••••
35A •
80A •
100A
200A
Numbers of contacts Modules for
3
4
10
16
7
8
15
25
40
64
24
42
72
108
6
10
16
24
10
18
32
46
6
10
16
24
3
6
8
12
17
20
Termination
Crimp •••• •
Screw •••
Tension spring •
Make your selection out of the heavy
|
mate® series!
Cross reference list see www.amphenol.de/xref/
11
HSE
page 94
HvE
page 98
K
page 108
M
page 114
Q
page 156
Housings
page 162
Accessories
page 223
Series
Characteristic
Voltage
••••• 250V
••••• 400V
•••• 500V
••• 690V
•• 830V
•1000V
Current
••••• 10A
••••• 16A
••• 35A
•• 80A
•100A
•200A
Modules for Numbers of contacts
6 3+2
6+2
10+2
16+2
4 / 0
4 / 2
6 /36
1
2
3
4
5
10
20
5
7
Termination
••• Crimp
••• Screw
Tension spring
12
• Turned contacts, which correspond to the market standard.
• Turned female contacts of copper for higher current-carrying
capacity – specifically for the modular system heavy
|
mate® M.
• Radsok contact technology: These are laminated contacts
with very low transition resistance, suitable for high current
applications.
• Stamped contacts with high performance for semi-automatic
processing at great cost savings.
• Selectively coated gold plating stamped contacts offer great
savings.
Contact technology
Surface coatings available in
two versions:
Standard or High-End with a
salt mist resistance up to
500 hours.
Housings
The highlights of the series heavy
|
mate®.
tance
u
p
to
t
t
o
o
o
o
o
o
Tightness classes
in IP65, IP67 or
IP68!
Quality
EMC solutions.
Flexible cable entry in
different positions
– possible on request.
Robust metal levers
in 1 and 2 locking-
lever-system.
13
With the new series
heavy
|
mate
®
F Amphenol offers a new
modular system that is compatible with the market leader.
With the series
heavy
|
mate
®
M Amphenol offers a system with
many benefits:
• More module slots in the connector.
• Large selection of contact-safe male contacts
• Stamped contacts and the Radsok contact technology
• Great cost savings potential
Modular system
14
• Rated voltage 250 / 400 V
• Rated current 14 A ... 18 A
• Termination: screw
• Number of contacts: 3, 4, 10, 16, 32
heavy
|
mate® A
15
Approvals, Testhouse Characteristics Approval-Number
SEV 250 V, 10 A
UL 600 V, 14 A E 63093
CSA 600 V, 10 A; 16 A; 20 A LR 700721
In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request.
heavy
|
mate® A Brief information
16
Range of housings
Size A3/4 Size A10 Size A16
heavy
|
mate® A General information
General information
• For series heavy
|
mate® A connectors may be engaged or
disengaged when live but without electrical load.
If these connectors are used as plug and socket device, the load
shall be reduced to 10 % of the rated current.
• Low and high profile housing for heavy
|
mate® A series inserts for
10 and 16 contacts.
No standard for this series, but:
• Interchangeable with other makes
a) contact insert to contact insert
b) contact insert to housing 10 ,16 contacts
Housings are designed according to DIN EN 175 301 - 801
First-to-mate last-to-break protective ground contact
17
heavy
|
mate® A Characteristics contact inserts
IP-degree of protection on termination side of screw version IP 10
General Characteristics Standard Value
Number of contacts 3/4 + 10 + 16 + 32 +
Termination technique screw
Wire gauge 0.25 - 2.5 mm2
Flammability UL 94 V-0
Electrical Characteristics
Rated voltage IEC 60664-1 400 V 250 V
Pollution degree IEC 60664-1 3
Installation (overvoltage) category IEC 60664-1 III
Material group IEC 60664-1 III b
Rated impulse withstand voltage IEC 60664-1 4 KV
Current carrying capacity IEC 60512-5-2 see derating curves
Rated current Tamp = 40 °C 18 A 16 A 14 A 14 A
Contact resistance IEC 60512-2-1 ≤ 5 m Ω
Insulation resistance IEC 60512-3-1 ≥ 1010 Ω
Climatical Characteristics
Climatic category IEC 60068-1 40 / 100 / 21
Upper temperature IEC 60512-11-9 + 100 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
IP-degree of protection pin insert 1) IEC 60529 unmated IP00 mated IP20
IP-degree of protection socket insert 1) IEC 60529 unmated IP20 mated IP20
Weight pin insert 13 g 48 g 68 g 136 g
Weight socket insert 13 g 52 g 73 g 146 g
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Insert PA PBT PBT PBT
Contacts Cu Zn (brass)
Contact plating Ag (silver)
18
heavy
|
mate® A Contact inserts 3 - 4 + | Size A3/4 | 400 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert 3 +
Male insert
for screw termination
C146 10A003 002 4
Female insert
for screw termination
C146 10B003 002 4
Pin layout
Male insert Female insert
Description Part Number Drawing Figure
Contact insert 4 +
Male insert
for screw termination
C146 10A004 002 4
Female insert
for screw termination
C146 10B004 002 4
Pin layout
Male insert Female insert
Derating curves
Curve
Wire gauge
a1.5 mm
2
b2.5 mm
2
19
heavy
|
mate® A Contact inserts 10 + | Size A10 | 250 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Description Part Number Drawing Figure
Contact insert 10 +
Male insert
for screw termination
C146 10A010 002 4
Male insert
with wire protection
for screw termination
C146 10A010 102 4
Female insert
for screw termination
C146 10B010 002 4
Female insert
with wire protection
for screw termination
C146 10B010 102 4
Curve
Wire gauge
a1.5 mm
2
b2.5 mm
2
20
heavy
|
mate® A Contact inserts 16 + |Size A16 | 250 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Description Part Number Drawing Figure
Contact insert 16 +
Male insert
for screw termination
C146 10A016 002 4
Male insert
with wire protection
for screw termination
C146 10A016 102 4
Female insert
for screw termination
C146 10B016 002 4
Female insert
with wire protection
for screw termination
C146 10B016 102 4
Curve
Wire gauge
a1.5 mm
2
b2.5 mm
2
21
heavy
|
mate® A Contact inserts
2x16 + PE | Size A10 | 250 V/16 A
Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Description Part Number Drawing Figure
Contact insert 32 +
Male insert
for screw termination
C146 10A016 002 4 (1 - 16)
+
C146 10A016 004 4 (17 - 32)
Male insert
with wire protection
for screw termination
C146 10A016 102 4 (1 - 16)
+
C146 10A016 104 4 (17 - 32)
Female insert
for screw termination
C146 10B016 002 4 (1 - 16)
+
C146 10B016 004 4 (17 - 32)
Female insert
with wire protection
for screw termination
C146 10B016 102 4 (1 - 16)
+
C146 10B016 104 4 (17 - 32)
Curve
Wire gauge
a1.5 mm
2
b2.5 mm
2
22
• Rated voltage 250 V
• Rated current 10 A ... 16 A
• Termination: crimp
• Number of contacts: 7, 15, 25, 40, 50,
64, 128
heavy
|
mate® D
23
Approvals, Testhouse Characteristics Approval-Number
SEV 250 V, 10 A
UL 600 V, 14 A
600 V, 15 A (high current)
E 63093
CSA 600 V, 10 A 48932
In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request.
heavy
|
mate® D Brief information
24
Range of housings
Size A3/4 Size A10 Size A16
Size E16 Size E24 Size E48
heavy
|
mate® D General information
General information
• Contact inserts without crimp contacts, crimping tools see
separate catalogue „Tools“.
• Contacts must be ordered separately, processing instructions
see catalogue „Tools“.
• We recommend using the high profile housings / hoods for the
heavy
|
mate
®
D inserts.
• Connectors series
heavy
|
mate
®
D may be engaged or disengaged
when live but without electrical load.
If these connectors are mated or unmated under load, the load
shall be reduced to 10 % of the rated current.
• For contact inserts for turned contacts, guide pins and guide
socket are recommended (see page 226).
• By using contact inserts with two PE-connections without hoods, it
is necessary to connect the facing of each PE-connection.
• If connectors are mounted in non conductive housings both
protective earthing terminals shall be mounted.
Standardised connectorsaccording to DIN EN 175 301 - 801 (DIN 43652)
Interchangeable with all other products which are according to the
standard.
a) Contact insert to contact insert 15, 25, 40, 64 way.
b) Contact insert to housing 15, 25, 40, 64 way.
High protection against mismating First-to-mate last-to-break protective ground contact
• Female inserts with funnel shaped contact entry avoids
mismating with stamped contacts.
Contact inserts for stamped contacts and for turned contacts
Restricted
entry
25
heavy
|
mate® D General information
Modified contact arrangement for rated voltages of 400 V
(15)
➛
7 + (25)
➛
11 +
(40)
➛
20 + (64)
➛
32 +
full load contact
unoccupied
Removal of contacts, front releas
stamped male contacts
all turned contacts
stamped female contacts
26
heavy
|
mate® D Characteristics contact inserts
1) Restriction for 8 contacts in metal housing see page 27 2) Modified contact arrangement, see
page 25 3) Label for CSA application see page 228 4) Polycarbonat-glas fibre filled
General Characteristics Standard Value
Number of contacts 7 15 25 40 50
2x25
64 128
2x64
Contact arrangement DIN EN 175 301-801 (DIN 43652) • • • •
Termination technique crimp, wire wrap
Max. wire diameter 4.1 mm
Flammability UL 94 V-0
Electrical Characteristics
Rated voltage 1) IEC 60664-1 250 V~ (400 V~ 2)) (600 V UL / CSA 3))
Pollution degree IEC 60664-1 3
Installation (overvoltage) category IEC 60664-1 III
Material group IEC 60664-1 III b
Rated impulse withstand voltage IEC 60664-1 4 kV
Rated current IEC 60512-5-2 see derating curves
Rated current Tamp = 40 °C
16 A 12 A 12 A 10 A 10 A 10 A
10 A
Insulation resistance IEC 60512-3-1 ≥ 1010 Ω
Climatical Characteristics
Climatic category IEC 60068-1 40/125/21
Upper temperature IEC 60512-11-9 + 125°C
Lower temperature IEC 60512-11-10 - 40°C
Mechanical Characteristics
IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20
IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20
Weight pin insert 8 g 28 g 34 g 53 g 68 g 65 g
130 g
Weight socket insert 8 g 30 g 38 g 64 g 76 g 82 g
164 g
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Insert IEC 60664-1
PBTP
PC GV 4)
Colour insert IEC 60664-1 grey
27
heavy
|
mate® D Contact inserts
7 + , 8 pol | Size A3/4 | 250 V/10 A
Housings from page 162
Description Part Number Drawing Figure
Contact insert 7 + , 42 V~ in metal housings/250 V in thermoplastic housings (Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A007 000 2
Male insert
for turned crimp contacts
C146 10A007 500 2
Female insert
for stamped crimp contacts
C146 10B007 000 2
Female insert
for turned crimp contacts
C146 10B007 500 2
Pin layout
Male insert 7+ Female insert
Protective earthing contact preleading
Description Part Number Drawing Figure
Contact insert 8, 42 V~ in metal housings/250 V in thermoplastic housings
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A008 000 2
Male insert
for turned crimp contacts
C146 10A008 500 2
Female insert
for stamped crimp contacts
C146 10B008 000 2
Female insert
for turned crimp contacts
C146 10B008 500 2
Pin layout (Note: For use up to 42 V~, the PE contact can be used as regular contact.)
Male insert Female insert
8/PE
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
&
2.5 mm
2
c1.5 mm2 -
2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
28
heavy
|
mate® D Contact inserts 15 + | Size A10 | 250 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert
15 +
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A015 000 2
Male insert
for turned crimp contacts
C146 10A015 500 2
Female insert
for stamped crimp contacts
C146 10B015 000 2
Female insert
for turned crimp contacts
C146 10B015 500 2
Contact insert
15 + , 2 x PE-termination
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A015 060 2
Female insert
for stamped crimp contacts
C146 10B015 060 2
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2 -
2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
29
heavy
|
mate® D Contact inserts 25 + | Size A16 | 250 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert
25 +
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A025 000 2
Male insert
for turned crimp contacts
C146 10A025 500 2
Female insert
for stamped crimp contacts
C146 10B025 000 2
Female insert
for turned crimp contacts
C146 10B025 500 2
Contact insert
25 + , 2 x PE-termination
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A025 060 2
Female insert
for stamped crimp contacts
C146 10B025 060 2
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2 -
2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
30
heavy
|
mate® D Contact inserts 40 + | Size E16 | 250 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert
40 + (
Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A040 000 2
Male insert
for turned crimp contacts
C146 10A040 500 2
Female insert
for stamped crimp contacts
C146 10B040 000 2
Female insert
for turned crimp contacts
C146 10B040 500 2
Contact insert
40 + , 2 x PE-termination
(Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A040 060 2
Female insert
for stamped crimp contacts
C146 10B040 060 2
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2
(High current)
e2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
31
heavy
|
mate® D Contact inserts 50 + | Size A32 | 250 V/10 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Description Part Number Drawing Figure
Contact insert
50 + (
Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A025 000 2
+
C146 10A025 005 2
Male insert
for turned crimp contacts
C146 10A025 500 2
+
C146 10A025 505 2
Female insert
for stamped crimp contacts
C146 10B025 000 2
+
C146 10B025 005 2
Female insert
for turned crimp contacts
C146 10B025 500 2
+
C146 10B025 505 2
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2
(High current)
e2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
32
heavy
|
mate® D Contact inserts 64 + | Size E24 | 250 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert
64 + (
Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A064 000 2
Male insert
for turned crimp contacts
C146 10A064 500 2
Female insert
for stamped crimp contacts
C146 10B064 000 2
Female insert
for turned crimp contacts
C146 10B064 500 2
Contact insert
64 + , 2 x PE-termination (
Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A064 060 2
Female insert
for stamped crimp contacts
C146 10B064 060 2
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2
(High current)
e2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
33
heavy
|
mate® D Contact inserts 128 + | Size E48 | 250 V/10 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Bezeichnung Bestellnummer Maßzeichnung Abbildung
Contact insert
128 + (
Please order contacts separately, see page 34)
Male insert
for stamped crimp contacts
C146 10A064 000 2
+
C146 10A064 005 2
Male insert
for turned crimp contacts
C146 10A064 500 2
+
C146 10A064 505 2
Female insert
for stamped crimp contacts
C146 10B064 000 2
+
C146 10B064 005 2
Female insert
for turned crimp contacts
C146 10B064 500 2
+
C146 10B064 505 2
Derating curves
Stamped contacts Turned contacts
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
d1.5 mm2
(High current)
e2.5 mm2
(High current)
Curve
Wire gauge
a0.5 mm
2
b1.5 mm
2
c2.5 mm
2
34
heavy
|
mate® D Crimp technology
Large range of wire gauges
.N01 016 0003 (1) .N01 016 0002 (1) .N01 016 0005 (1)
Gas-tight (coldwelding)
0.14 0.25 0.5 0.5 1.0 1.5 1.5 2.5
Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection
Insulation grip
Mechanical retention spring stop on female and male contact
Female contact Male contact
High current carrying capacity
Example single contact
Curve a: 2.5 mm2 Standard contact. wire gauge Curve a: 2.5 mm2 High current contact, wire gauge
35
heavy
|
mate® D Characteristics crimp contacts
Stamped crimp contacts
Electrical Characteristics
Contact resistance IEC 60512-2-1 ≤ 5 m Ω
Climatical Characteristics
Upper temperature IEC 60512-11-9 + 125 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Male contact Cu Zn (brass)
Female contact Cu Sn (tin bronce)
Contact plating Ag (silver) / Au (gold)
Turned crimp contacts
Electrical Characteristics
Contact resistance
IEC 60512-2-1 ≤ 5 m Ω
Climatical Characteristics
Upper temperature IEC 60512-11-9 + 100 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Male contact Cu Zn (brass)
Female contact Cu Zn (brass)
Contact plating Ag (silver) / Au (gold)
36
heavy
|
mate® D Stamped crimp contacts
Stripping length see page 249-251
Supplied as for wire gauge AWG Pieces Part Number Figure
Male contact Female contact
Stamped single contacts
silver plating
standard
0.14 - 0.5 mm226 - 20 100 VN01 016 0003 (1) VN02 016 0003 (1)
0.5 - 1.5 mm220 - 16 100 VN01 016 0002 (1) VN02 016 0002 (1)
1.5 - 2.5 mm216 - 14 100 VN01 016 0005 (1) VN02 016 0005 (1)
silver plating
high current
0.5 - 1.5 mm220 - 16 100 VN01 016 0015 (1) VN02 016 0015 (1)
1.5 - 2.5 mm216 - 14 100 VN01 016 0016 (1) VN02 016 0016 (1)
gold plating
standard
0.14 - 0.5 mm226 - 20 100 VN01 016 0003 (2) VN02 016 0003 (2)
0.5 - 1.5 mm220 - 16 100 VN01 016 0002 (2) VN02 016 0002 (2)
1.5 - 2.5 mm216 - 14 100 VN01 016 0005 (2) VN02 016 0005 (2)
Stamped Contacts on reel for hand crimp tools
silver plating
standard
0.14 - 0.5 mm226 - 20 200 ZN01 016 0003 (1) ZN02 016 0003 (1)
0.5 - 1.5 mm220 - 16 200 ZN01 016 0002 (1) ZN02 016 0002 (1)
1.5 - 2.5 mm216 - 14 200 ZN01 016 0005 (1) ZN02 016 0005 (1)
silver plating
high current
0.5 - 1.5 mm220 - 16 200 ZN01 016 0015 (1) ZN02 016 0015 (1)
1.5 - 2.5 mm216 - 14 100 ZN01 016 0016 (1) ZN02 016 0016 (1)
gold plating
standard
0.14 - 0.5 mm226 - 20 200 ZN01 016 0003 (2) ZN02 016 0003 (2)
0.5 - 1.5 mm220 - 16 200 ZN01 016 0002 (2) ZN02 016 0002 (2)
1.5 - 2.5 mm216 - 14 200 ZN01 016 0005 (2) ZN02 016 0005 (2)
Stamped contacts on reel for crimp machines contact feeding left hand side
silver plating
standard
0.14 - 0.5 mm226 - 20 2000 TN01 016 0003 (1) TN02 016 0003 (1)
0.5 - 1.5 mm220 - 16 2000 TN01 016 0002 (1) TN02 016 0002 (1)
1.5 - 2.5 mm216 - 14 2000 TN01 016 0005 (1) TN02 016 0005 (1)
silver plating
high current
0.5 - 1.5 mm220 - 16 2000 TN01 016 0015 (1) TN02 016 0015 (1)
1.5 - 2.5 mm218 - 14 2000 TN01 016 0016 (1) TN02 016 0016 (1)
gold plating
standard
0.14 - 0.5 mm226 - 20 2000 TN01 016 0003 (2) TN02 016 0003 (2)
0.5 - 1.5 mm220 - 16 2000 TN01 016 0002 (2) TN02 016 0002 (2)
1.5 - 2.5 mm216 - 14 2000 TN01 016 0005 (2) TN02 016 0005 (2)
Tools for stamped crimp contacts
Description for wire gauge Part Number
Contact locator Crimping dies Tool
Removal tool for contacts - - - FG 0300 146 1
Service crimping tool 0.14 - 0.5 mm2
0.5 - 1.5 mm2
--TA 0100 146
Crimping tool
for single contacts
0.14 - 0.5 mm2
0.5 - 1.5 mm2
1.5 - 2.5 mm2
TA 0001 146 000 1
TA 0002 146 000 1
TA 0007 146 000 3
TA 0000 202
TA 0000 163
TA 0000 141
TA 0000
TA 0500
Further tools see catalogue "Tools"
37
heavy
|
mate® D Turned crimp contacts
Supplied as for wire gauge AWG Pieces Part Number Figure
Male contact Female contact
Turned crimp contacts single contact
silver plating 0.14 - 0.37 mm226 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C
0.5 mm220 100 VN01 016 0025 (1)C VN02 016 0025 (1)C
0.75 - 1.0 mm220 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C
1.5 mm216 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C
2.5 mm214 100 VN01 016 0028 (1)C VN02 016 0028 (1)C
gold plating 0.14 - 0.37 mm226 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C
0.5 mm220 100 VN01 016 0025 (2)C VN02 016 0025 (2)C
0.75 - 1.0 mm220 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C
1.5 mm216 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C
2.5 mm214 100 VN01 016 0028 (2)C VN02 016 0028 (2)C
Tools for turned crimp contacts
Description for wire gauge Part Number
Contact locator Crimping dies Tool
Removal tool for contacts - - - FG 0300 146 1
Service crimping tool 0.14 - 0.5 mm2
0.5 - 1.5 mm2
--TA 0100 146
Further tools see catalogue "Tools"
38
• Rated voltage 250 V
• Rated current 8 A ... 9 A
• Termination: crimp
• Number of contacts: 24, 42, 72, 108
heavy
|
mate® DD
39
heavy
|
mate® DD Brief information
Approvals, Testhouse Characteristics Approval-Number
SEV 250 V, 10 A
UL 600 V, 8,5 A E 63093
CSA 600 V, 10 A LR 700721
In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request.
40
heavy
|
mate® DD
General Characteristics Standard Value
Number of contacts 24 + 42 + 72 + 108 +
Termination technique crimp
Wire gauge 0.14 mm2 - 2.5 mm2
Flammability UL 94 V-0
Electrical Characteristics
Rated voltage IEC 60664-1 250 V (600 V UL / CSA)
Pollution degree IEC 60664-1 2 (3 mated and locked)
Installation (overvoltage) category IEC 60664-1 III
Material group IEC 60664-1 III b
Rated impulse withstand voltage IEC 60664-1 4 kV
Current carrying capacity IEC 60512-5-2 see derating curves
Contact resistance IEC 60512-2-1 ≤ 5 m Ω
Insulation resistance IEC 60512-3-1 ≥ 1010 Ω
Climatical Characteristics
Climatic category IEC 60068-1 40 / 100 / 21
Upper temperature IEC 60512-11-9 + 100 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
Weight pin insert 44 g 50 g 63 g 86 g
IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20
IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20
Weight socket insert 41 g 50 g 67 g 88 g
Mechanical operation IEC 60512-9-1 > 500 mating cycles
Materials
Insert PBTP
Colour insert grey
Contacts CuZn (brass)
Contact plating Ag (silver)
Derating curves
24 + 42 +
72 + 108 +
heavy
|
mate® DD Characteristics contact inserts
Curve
Wire gauge
a0.75 mm
2
b1.5 mm
2
Curve
Wire gauge
a0.75 mm
2
b1.5 mm
2
Curve
Wire gauge
a0.75 mm
2
b1.5 mm
2
Curve
Wire gauge
a0.75 mm
2
b1.5 mm
2
41
Description Part Number Drawing Figure
Contact insert 24 + for turned contacts Size E 6 (Please order contacts separately, see page
43)
Male insert
for turned crimp contacts
C146 10A024 000 9
Female insert
for turned crimp contacts
C146 10B024 000 9
Contact insert 42 + for turned contacts Size E 10
(Please order contacts separately,
see page
43)
Male insert
for turned crimp contacts
C146 10A042 000 9
Female insert
for turned crimp contacts
C146 10B042 000 9
Contact insert 72 + for turned contacts Size E 16
(Please order contacts separately,
see page
43)
Male insert
for turned crimp contacts
C146 10A072 000 9
Female insert
for turned crimp contacts
C146 10B072 000 9
heavy
|
mate® DD Contact inserts 24 - 72 + | 250 V/10 A Housings from page 162
42
heavy
|
mate® DD Contact inserts 108 - 216 + | 250 V/10 A Housings from page 162
Description Part Number Drawing Figure
Contact insert 108 + for turned contacts Size
E 24
(Please order contacts separately, see page
43)
Male insert
for turned crimp contacts
C146 10A108 000 9
Female insert
for turned crimp contacts
C146 10B108 000 9
Contact insert 216 + for turned contacts Size
E 48
(Please order contacts separately, see page
43)
Male insert
for turned crimp contacts
C146 10A108 000 9
+
C146 10A108 005 9
Female insert
for turned crimp contacts
C146 10B108 000 9
+
C146 10B108 005 9
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
43
heavy
|
mate® DD Crimp contacts
Stripping length see page 249-251
Supplied as for wire gauge AWG Pieces Part Number Figure
Male contact Female contact
Turned crimp contacts single contact 1.6mm
silver plating 0.14 - 0,37 mm226 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C
0.5 mm220 100 VN01 016 0025 (1)C VN02 016 0025 (1)C
0.75 - 1,0 mm220 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C
1.5 mm216 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C
2.5 mm214 100 VN01 016 0028 (1)C VN02 016 0028 (1)C
gold plating 0.14 - 0.37 mm226 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C
0.5 mm220 100 VN01 016 0025 (2)C VN02 016 0025 (2)C
0.75 - 1.0 mm220 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C
1.5 mm216 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C
2.5 mm214 100 VN01 016 0028 (2)C VN02 016 0028 (2)C
Tools for turned crimp contacts
Description for wire gauge Part Number
Contact locator Crimping dies Tool
Removal tool for contacts - - - FG 0300 146 1
Service crimping tool 0.14 - 0.5 mm2
0.5 - 1.5 mm2
--TA 0100 146
Further tools see catalogue “Tools”
44
heavy
|
mate® E
• Rated voltage 500 V
• Rated current 16 A ... 22 A
• Termination: screw, crimp,
tension spring
• Numbers of contacts: 6, 10, 16, 24, 48
45
heavy
|
mate® E Brief information
Approvals, Testhouse Characteristics Approval-Number
SEV 400 V, 16 A
UL 600 V, 16 A E 63093
CSA 600 V, 16 A 48932
In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request.
46
heavy
|
mate® E General information
General information
• Contact inserts without crimp contacts.
• Connectors series heavy
|
mate® E may be engaged or disengaged
when live but without electrical load. If these connectors are mated
or unmated under load, the load shall be reduced to 10 % of the
rated current.
• Crimping tools and processing instructions see separate catalogue
„Tools“.
• Low and high profile housings are usable.
• If wire ferrule are used, screw terminals without
wire protection are preferred.
No standard for this series, but:
Interchangeable with other products
a) contact insert to contact insert 6, 10, 16, 24 contacts
b) contact insert to housing 6, 10 ,16, 24 contacts
Housings are designed according to DIN EN 175 301 - 801
First-to-mate last-to-break protective ground contact
Contact inserts for screw termination, screw termination with wire protection and for crimp termination
Screw termination Screw termination with wire protection Crimp termination
Range of housings
Size E6 Size E10 Size E16
Size E24 Size E48
47
heavy
|
mate® E Characteristics contact inserts
1) Label for CSA application see page 228
2) IP-degree of protection on ter mination side of screw version IP 10
General Characteristics Standard Value
Number of contacts 6 + 10 + 16 + 24 + 48 +
Termination technique crimp / screw / tension spring
Wire gauge 0.5 - 4 mm2
Flammability UL 94 V-0
Electrical Characteristics
Rated voltage IEC 60664-1 max. 500 V (600 V UL / CSA 1))
Pollution degree IEC 60664-1 3
Material group IEC 60664-1 III b
Installation (overvoltage) category IEC 60664-1 III
Rated impulse withstand voltage IEC 60664-1 6,0 kV
Current carrying capacity IEC 60512-5-2 see derating curves
Rated current Tamp = 40 °C 22 A 19 A 19 A 18 A 18 A
Contact resistance IEC 60512-2-1 < 5 mΩ
Insulation resistance IEC 60512-3-1 ≥ 1010 Ω
Climatical Characteristics
Climatic category IEC 60068-1 40 / 125 / 21
Upper temperature IEC 60512-11-9 + 125 °C
Lower temperature IEC 60512-11-10 - 40°C
Mechanical Characteristics
IP-degree of protection pin insert 2) IEC 60529 unmated IP00 mated IP20
IP-degree of protection socket insert 2) IEC 60529 unmated IP20 mated IP20
Weight:
male insert crimp (for stamped contacts)
female insert crimp (for stamped contacts)
male insert screw
female insert screw
33 g
33 g
43 g
43 g
39 g
39 g
57 g
57 g
45 g
49 g
78 g
78 g
55 g
62 g
105 g
106 g
110 g
124 g
210 g
212 g
Mechanical operation IEC 60512-9-1 > 500 mating cycles
Materials
Insert PC GV (Polycarbonat)
Colour insert grey
Screw contacts CuZn (brass)
Contact plating Ag (silver) / Au (gold)
48
heavy
|
mate® E Contact inserts 6 + | Size E6 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Screw termination
Male insert
for screw termination
C146 10A006 002 1
Male insert
with wire protection
for screw termination
C146 10A006 102 1
Female insert
for screw termination
C146 10B006 002 1
Female insert
with wire protection
for screw termination
C146 10B006 102 1
Tension spring
Male insert
with Tension spring
C146 10A006 400 1
Female insert
with Tension spring
C146 10B006 400 1
Stamped crimp contacts (Please order contacts separately, see page 58)
Male insert
for stamped crimp contacts
C146 10A006 000 1
Female insert
for stamped crimp contacts
C146 10B006 000 1
49
heavy
|
mate® E Contact inserts 6 + | Size E6 | 500 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts
Turned contacts
Screw termination
Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge
Description Part Number Drawing Figure
Turned crimp contacts (Please order contacts separately, see page 58)
Male insert
for turned crimp contacts
C146 10A006 500 1
Female insert
for turned crimp contacts
C146 10B006 500 1
50
heavy
|
mate® E Contact inserts 10 + | Size E10 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Screw termination
Male insert
for screw termination
C146 10A010 002 1
Male insert
with wire protection
for screw termination
C146 10A010 102 1
Female insert
for screw termination
C146 10B010 002 1
Female insert
with wire protection
for screw termination
C146 10B010 102 1
Tension spring
Male insert
with Tension spring
C146 10A010 400 1
Female insert
with Tension spring
C146 10B010 400 1
Stamped crimp contacts (Please order contacts separately, see page 58)
Male insert
for stamped crimp contacts
C146 10A010 000 1
Female insert
for stamped crimp contacts
C146 10B010 000 1
51
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts
Turned contacts
Screw termination
Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge
heavy
|
mate® E Contact inserts 10 + | Size E10 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Turned crimp contacts (Please order contacts separately, see page 58)
Male insert
for turned crimp contacts
C146 10A010 500 1
Female insert
for turned crimp contacts
C146 10B010 500 1
52
heavy
|
mate® E Contact inserts 16 + | Size E16 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Screw termination
Male insert
for screw termination
C146 10A016 002 1
Male insert
with wire protection
for screw termination
C146 10A016 102 1
Female insert
for screw termination
C146 10B016 002 1
Female insert
with wire protection
for screw termination
C146 10B016 102 1
Tension spring
Male insert
with Tension spring
C146 10A016 400 1
Female insert
with Tension spring
C146 10B016 400 1
Stamped crimp contacts (Please order contacts separately, see page 58)
Male insert
for stamped crimp contacts
C146 10A016 000 1
Female insert
for stamped crimp contacts
C146 10B016 000 1
53
heavy
|
mate® E Contact inserts 16 + | Size E16 | 500 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts
Turned contacts
Screw termination
Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge
Description Part Number Drawing Figure
Turned crimp contacts (Please order contacts separately, see page 58)
Male insert
for turned crimp contacts
C146 10A016 500 1
Female insert
for turned crimp contacts
C146 10B016 500 1
54
heavy
|
mate® E Contact inserts 24 + | Size E24 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Screw termination
Male insert
for screw termination
C146 10A024 002 1
Male insert
with wire protection
for screw termination
C146 10A024 102 1
Female insert
for screw termination
C146 10B024 002 1
Female insert
with wire protection
for screw termination
C146 10B024 102 1
Tension spring
Male insert
with Tension spring
C146 10A024 400 1
Female insert
with Tension spring
C146 10B024 400 1
Stamped crimp contacts (Please order contacts separately, see page 58)
Male insert
for stamped crimp contacts
C146 10A024 000 1
Female insert
for stamped crimp contacts
C146 10B024 000 1
55
heavy
|
mate® E Contact inserts 24 + | Size E24 | 500 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts
Turned contacts
Screw termination
Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge
Description Part Number Drawing Figure
Turned crimp contacts (Please order contacts separately, see page 58)
Male insert
for turned crimp contacts
C146 10A024 500 1
Female insert
for turned crimp contacts
C146 10B024 500 1
56
heavy
|
mate® E Contact inserts 48 + | Size E48 | 500 V/16 A Housings from page 162
Description Part Number Drawing Figure
Screw termination
Male insert
for screw termination
C146 10A024 002 1
+
C146 10A024 002 1
Male insert
with wire protection
for screw termination
C146 10A024 102 1
+
C146 10A024 102 1
Female insert
for screw termination
C146 10B024 002 1
+
C146 10B024 002 1
Female insert
with wire protection
for screw termination
C146 10B024 102 1
+
C146 10B024 102 1
Stamped crimp contacts (Please order contacts separately, see page 58)
Male insert
for stamped crimp contacts
C146 10A024 000 1
+
C146 10A024 005 1
Female insert
for stamped crimp contacts
C146 10B024 000 1
+
C146 10B024 005 1
Turned crimp contacts (Please order contacts separately, see page 58)
Male insert
for turned crimp contacts
C146 10A024 500 1
+
C146 10A024 505 1
Female insert
for turned crimp contacts
C146 10B024 500 1
+
C146 10B024 505 1
57
heavy
|
mate® E Kontakteinsätze 48 + | Baugröße E48 | 500 V/16 A Housings from page 162
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Derating curves
Stamped contacts
Turned contacts
Screw termination
Curve a: 1.5 mm2 wire gauge Curve b: 2.5 mm2 wire gauge
58
heavy
|
mate® E Crimp technology
Large range of wire gauges
N01 025 0001 (1) N01 025 0010 (1)
Gas-tight (coldwelding)
0,5 1,0 1,5 1,5 2,5
Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection
Insulation grip
Mechanical retention spring stop on female and male contact
Female contact Male contact
High current carrying capacity
Example single contact
Curve a: 2.5 mm2 wire gauge
59
heavy
|
mate® E Characteristics crimp contacts
Stamped crimp contacts
Electrical Characteristics
Contact resistance IEC 60512-2-1 < 5 m Ω
Mechanical Characteristics
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Male contact Cu Zn (brass)
Female contact Cu Sn (tin bronce)
Contact plating Ag (silver) / Au (gold)
Turned crimp contacts
Electrical Characteristics
Contact resistance IEC 60512-2-1 ≤ 5 m Ω
Climatical Characteristics
Upper temperature IEC 60512-11-9 + 125 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles
Materials
Male contact Cu Zn (brass)
Female contact Cu Zn (brass)
Contact plating Ag (silver) / Au (gold)
60
heavy
|
mate® E Stamped crimp contacts
Stripping length see page 249-251
Supplied as for wire gauge AWG Pieces Part Number Figure
Male contact Female contact
Stamped single contacts
silver plating 0.5 - 1.5 mm220 - 16 100 VN01 025 0001 (101) VN02 025 0001 (101)
1.5 - 2.5 mm216- 14 100 VN01 025 0010 (101) VN02 025 0010 (101)
gold plating 0.5 - 1.5 mm220 - 16 100 VN01 025 0001 (102) VN02 025 0001 (102)
1.5 - 2.5 mm216- 14 100 VN01 025 0010 (102) VN02 025 0010 (102)
Stamped Contacts on reel for hand crimp tools
silver plating 0.5 - 1.5 mm220 - 16 200 ZN01 025 0001 (1) ZN02 025 0001 (1)
1.5 - 2.5 mm216 - 14 100 ZN01 025 0010 (1) ZN02 025 0010 (1)
gold plating 0.5 - 1.5 mm220 - 16 200 ZN01 025 0001 (2) ZN02 025 0001 (2)
1.5 - 2.5 mm216 - 14 100 ZN01 025 0010 (2) ZN02 025 0010 (2)
Stamped contacts on reel for crimp machines contact feeding left hand side
silver plating 0.5 - 1.5 mm220 - 16 2000 TN01 025 0001 (1) TN02 025 0001 (1)
1.5 - 2.5 mm216 - 14 2000 TN01 025 0010 (1) TN02 025 0010 (1)
Tools for turned crimp contacts
Description for wire gauge Part Number
Contact locator Crimping dies Tool
Removal tool for contacts - - - FG 0200 146 1
Crimping tool for stamped
single contacts
0.5 - 1.5 mm2
1.5 - 2.5 mm2
TA 0004 146 000 1
TA 0005 146 000 3
TA 0000 163
TA 0000 141
TA 0000
4-indent crimping tool
for turned contacts
0.5 - 4.0 mm2-- TB 0600 146
Further tools see catalogue “Tools”
61
heavy
|
mate® E Turned crimp contacts
Supplied as for wire gauge AWG Pieces Part Number Figure
Male contact Female contact
Turned crimp contacts single contact
silver plating 0.5 mm220 100 VN01 025 0035 (1)C VN02 025 0035 (1)C
0.75 - 1.0 mm218 100 VN01 025 0036 (1)C VN02 025 0036 (1)C
1.5 mm216 100 VN01 025 0037 (1)C VN02 025 0037 (1)C
2.5 mm214 100 VN01 025 0038 (1)C VN02 025 0038 (1)C
4.0 mm212 100 VN01 025 0039 (1)C VN02 025 0039 (1)C
gold plating 0.5 mm220 100 VN01 025 0035 (2)C VN02 025 0035 (2)C
0.75 - 1.0 mm218 100 VN01 025 0036 (2)C VN02 025 0036 (2)C
1.5 mm216 100 VN01 025 0037 (2)C VN02 025 0037 (2)C
2.5 mm214 100 VN01 025 0038 (2)C VN02 025 0038 (2)C
4.0 mm212 100 VN01 025 0039 (2)C VN02 025 0039 (2)C
Tools for turned crimp contacts
Description for wire gauge Part Number
Contact locator Crimping dies Tool
Removal tool for contacts FG 0300 146 7
Crimping tool for stamped
single contacts
0.5 - 2.5 mm2
4 mm2
TA 0010 146 000 6
TA 0010 146 000 7
TA 0000 144
TA 0000 124
TA 0000
TA 0500
4-indent crimping tool
for turned contacts
TB 0600 146
Further tools see catalogue “Tools”
62
heavy
|
mate® EE
• Rated voltage
500 V (600 V UL / CSA)
• Rated current 16 A
• Termination: crimp
• Numbers of contacts: 10, 18, 32, 46
63
heavy
|
mate® EE Brief information
Approvals, Testhouse Characteristics Approval-Number
UL 600 V, 15 A E 63093
CSA 600 V, 16 A 172062-1027396 (LR 48323-2)
In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request.
64
heavy
|
mate® EE heavy
|
mate® EE Characteristics contact inserts
General Characteristics Standard Value
Number of contacts 10 + 18 + 32 + 46 +
Termination technique crimp
Wire gauge 0.5 mm2 - 4.0 mm2
Flammability UL 94 V-0
Electrical Characteristics
Rated voltage IEC 60664-1 500 V (600 V UL / CSA)
Pollution degree IEC 60664-1 3
Installation (overvoltage) category IEC 60664-1 III
Material group IEC 60664-1 III b
Rated impulse withstand voltage IEC 60664-1 6 kV
Current carrying capacity IEC 60512-5-2 see derating curves
Contact resistance IEC 60512-2-1 ≤ 5 m Ω
Insulation resistance IEC 60512-3-1 ≥ 1010 Ω
Climatical Characteristics
Climatic category IEC 60068-1 40 / 100 / 21
Upper temperature IEC 60512-11-9 + 100 °C
Lower temperature IEC 60512-11-10 - 40 °C
Mechanical Characteristics
Mechanical operation IEC 60512-9-1 > 500 mating cycles
IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20
IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20
Materials
Insert PC
Colour insert grey
Contacts CuZn (brass)
Contact plating Ag (silver) / Au (gold)
Derating curves
10 + 18 +
32 + 46 +
Curve
Wire gauge
a0.5 mm
2
b2.5 mm
2
c4.0 mm
2
Curve
Wire gauge
a0.5 mm
2
b2.5 mm
2
c4.0 mm
2
Curve
Wire gauge
a0.5 mm
2
b2.5 mm
2
c4.0 mm
2
Curve
Wire gauge
a0.5 mm
2
b2.5 mm
2
c4.0 mm
2
65
heavy
|
mate® EE Contact inserts 10 - 18 + | 500 V/15 A Housings from page 162
Description Part Number Drawing Figure
Contact insert10 + Size E 6 (Please order contacts separately, see page
67)
Male insert
for turned crimp contacts
C146 10A010 500 10
Female insert
for turned crimp contacts
C146 10B010 500 10
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
Description Part Number Drawing Figure
Contact insert 18 + Size E 10 (Please order contacts separately, see page 67)
Male insert
for turned crimp contacts
C146 10A018 500 10
Female insert
for turned crimp contacts
C146 10B018 500 10
Pin layout Assembly instruction
Male insert Female insert Panel cut out (insert)
10
8
9
75 5
64
2
3
146
2
3
1
9
10
8
7
9
13 9
10 6
15
16
17
18
14
2
3
4
5
1
610
2
3
4
5
1
15
16
17
18
14
13
