MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub Size 20 Signal and Thermocouple Contacts, Crimp Removable PosiBand(R) Closed Entry IEC Publication 60807-3 Performance Level One, RD SERIES MIL-DTL-24308 & SAE AS 39029 U.L. Recognized CSA Recognized File #E49351 File #LR54219 Telecommunication U.L. File #14098 O NIC INDU Di * EC For RoHS options see page 37. 5/ U rE Compliant IES RoHS TR POS R S IT able and compatible with all D-subminiature connectors conforming to MIL-DTL-24308, IEC 60807-2 and IEC 60807-3. A wide assortment of cable support hoods and locking systems is available from stock. * pe Rhapso-D series connectors are military quality connectors designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. Applicable crimp removable contact connectors are qualified to MIL-DTL-24308 and SAE AS 39029 (see pages 84-94 for listing), and will meet the performance requirements of IEC 60807-3, Performance Level One. Rhapso-D series connectors utilize precision machined contacts with closed barrel, crimp terminations. The female utilizes Positronic's unique PosiBand closed entry system, see page 1 for details. "Robi-D" open entry female contacts are also available. Six standard connector variants are offered in arrangements of 9, 15, 25, 29, 37 and 50 contacts. Rhapso-D series connectors are mate- rec tive 2002 /9 RHAPSO-D SERIES TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass filled DAP per ASTM-D-5948, SDG-F, UL 94V-0, green color. Contacts: Precision machined copper alloy. Contact Plating: Military performance - 0.000050 inch [1.27 microns] gold over nickel plate. IEC 60807-3, Performance Level One - gold flash over nickel plate. Other finishes available upon request. Shells: Steel or brass with tin plate; zinc and cadmium plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers: Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Slide lock and lock tabs, steel with nickel plate. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal; aluminum or aluminum with electroless nickel plate; die cast zinc. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Removable Contacts: 33 Insert contact to rear face of insulator and release from rear face of insulator. Size 20 contact, male - 0.040 inch [1.02mm] mating diameter. Female - PosiBand closed entry design, see page 1 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Contact Retention In Insulator: Contact Terminations: Shells: Polarization: Locking Systems: Mechanical Operations: 9 lbs. [40 N]. Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05mm2]. Male shells may be dimpled for EMI/ESD ground paths. Trapezoidally shaped shells and polarized jackscrews. Jackscrews and vibration locking systems. 1000 operations minimum per IEC 60512-5 for PosiBand closed entry female contact. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 14 amperes, tested per U.L. 1977, six contacts energized. See temperature rise curve on page 2 for details. Initial Contact Resistance: 0.005 ohms maximum. Proof Voltage: 1000 V r.m.s. Insulator Resistance: 5 G ohms. Clearance and Creepage Distance [minimum]: 0.039 inch [1.0mm]. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 21 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available, see page 36 for details. PCB mount contacts are available in HDC series, see page 27 for details. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE 6 3 7 4 8 5 2 1 9 9 RD 9 1 2 3 4 5 6 4 3 5 6 7 1 8 10 11 12 13 14 15 3 4 5 6 RD 15 7 8 9 10 1 1 2 3 4 5 6 7 8 9 7 8 9 10 11 12 13 23 24 25 RD 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10 11 12 13 14 15 16 17 18 19 11 12 13 14 15 16 17 18 19 20 2 14 15 16 17 18 19 20 21 22 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 21 22 23 24 25 26 27 28 29 RD 29 34 RD SERIES 2 1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 RD 37 RD 50 STANDARD SHELL ASSEMBLY M B B1 D1 E 0.0500.010 [1.270.25] D H 0.0360.008 [0.910.20] C A 10 Typ. G K O0.1200.005 [O3.050.13] Mounting hole, two places 0.375 [9.53] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.080.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) CONNECTOR VARIANT SIZES RD 9 M RD 9 S RD 15 M RD 15 S RD 25 M RD 25 S RD 29 M RD 29 S RD 37 M RD 37 S RD 50 M RD 50 S A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 1.770 [44.96] 1.770 [44.96] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 1.534 [38.96] 1.534 [38.96] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 1.274 [32.36] 1.251 [31.78] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 0.032 [0.81] Total diametral float D 0.005 [0.13] [ D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 1.322 [33.58] 1.322 [33.58] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.539 [13.69] 0.539 [13.69] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.217 [5.51] 0.237 [6.02] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.450 [11.43] 0.431 [10.95] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places ] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 34 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS RD SERIES STANDARD FINISH: 0.000050 inch [1.27] gold over nickel FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN 0.538 [13.67] COLOR CODE: MALE CONTACT: ORANGE/BLUE/WHITE FEMALE CONTACT: ORANGE/BLUE/GRAY 0.066 [1.68] 0.550 [13.97] * Color Code Stainless Steel Shroud 0.045 [1.14] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] FEMALE MALE PART NUMBER 20 / 22 / 24 [0.5/0.3/0.25] *M39029/63-368 0.045 [1.14] O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] PART NUMBER 0.066 [1.68] * Color Code *M39029/64-369 WIRE SIZE AWG/[mm2] 20 / 22 / 24 [0.5/0.3/0.25] REMOVABLE CRIMP CONTACTS CODE 1 AND 12 CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. CLOSED CRIMP BARREL PLATING: STANDARD FINISH: Gold flash over nickel plate. OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6020D214 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6026D-15 FEMALE CONTACT MALE CONTACT "CLOSED ENTRY" DESIGN 0.066 [1.68] 0.538 [13.67] 0.550 [13.97] OA O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. 0.066 [1.68] OA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG/[mm2] OA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER Note: FC602*D2 and MC602*D contacts can be used in the SD series. For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83. 35 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE D-Sub Positronic Industries connectpositronic.com The crimp area of this contact is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. Not suitable for fully loaded connector. REMOVABLE CRIMP CONTACTS 18 AWG CRIMP CONTACTS 18 AWG [1.0mm2] CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. O0.086 [2.18] "CLOSED ENTRY" DESIGN Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. 0.915 [23.24] O0.086 [2.18] 0.927 [23.55] Note: FC6018D2 and MC6018D contacts can be used in the ORD series. 0.179 [4.55] O0.055 [1.40] MALE CONTACT O0.040 [1.02] 0.179 [4.55] O0.055 [1.40] PART NUMBER WIRE SIZE AWG/[mm2] PART NUMBER WIRE SIZE AWG/[mm2] FC6018D2 18 [1.0] max MC6018D 18 [1.0] max FEMALE RD SERIES FEMALE CONTACT MALE OPTIONAL FINISHES: 0.000030 [0.76] gold over nickel by adding "-14" suffix onto part number. Example: FC6018D2-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC6018D-15 PLATING: STANDARD FINISH: Gold flash over nickel plate. REMOVABLE THERMOCOUPLE CRIMP CONTACT Note: Connectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY. FEMALE CONTACT "CLOSED ENTRY" DESIGN MALE CONTACT 0.538 [13.67] 0.550 [13.97] * Color Code OA * Color Code OB MATERIAL CHROMEL (+) K ALUMEL (-) COPPER (+) T CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) FEMALE MALE PART NUMBER PART NUMBER FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2AL MC6020DAL FC6026D2AL MC6026DAL FC6020D2CU MC6020DCU FC6026D2CU MC6026DCU FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO Dimensionally equivalent to M39029/64-369 OB O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] TYPE OA COLOR CODE WHITE GREEN RED YELLOW WHITE YELLOW WIRE SIZE 0.170+0.015-0.020 [4.32+0.38-0.51] OA OB 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] AWG [mm2] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with PCB solder termination, please contact Technical Sales. (R) Chromel and (R) Alumel are registered trademarks of Hoskins Manufacturing Company. Dimensionally equivalent to M39029/63-368 For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 78-83. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 36 MILITARY QUALITY CRIMP REMOVABLE CONTACT STANDARD DENSITY D-SUBMINIATURE Positronic Industries connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 RD 25 S 1 0 J VL 0 /AA -50 STEP 10 - SPECIAL OPTIONS STEP 1 - BASIC SERIES 9, 15, 25, 29, 37, 50 -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. -50 - 0.000050 [1.27] gold over copper. STEP 3 - CONNECTOR GENDER CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS RD series. NIC INDU rec tive 2002 - Mounting Hole, 0.120 [3.05] O. Mounting Hole, 0.154 [3.91] O. Float Mounts, Universal. Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length. Swaged Locknut, 4-40 Threads. - Y6 ZHG*3 AN *3 AC W- None. Hood, Top Opening, Plastic. Hood, Side Opening, Plastic. Hood, Top Opening, Plastic with Rotating Male Jackscrews. Available in size 50 only. Hood, Top Opening, Plastic with Rotating Male and Female Polarized Jackscrews. Available in size 50 only. Hood, Top or Side Opening, Robust Extended Height, Composite and Plastic with Rotating Male Jackscrews. Available in size 9, 15, 25, 37, and 50 only. Hood, Top Opening, Metal. Available in size 15, 25, 37, and 50 only. Hood, EMI/RFI, Metal. Available in size 9, 15, 25, 37, and size 50 only. Lightweight Aluminum Hood, nickel finish. Lightweight Aluminum Hood, no finish. Hood, Top or Side Opening, Plastic. Available in size 9,15, and 25 only. *1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog. *2 For stainless steel dimpled male versions contact Technical Sales. *3 AN and AC hood are not available for connector variant 29. Consult Technical Sales for availability. /AA - Compliant per EU Directive 2002/95/EC (RoHS) STEP 8 -SHELL OPTIONS 0 *2 S X Z C *1 STEP 6 - HOODS 0 J L Y /9 STEP 9 - ENVIRONMENTAL COMPLIANCE OPTIONS NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: RD25S10JVLO *1 STEP 5 - MOUNTING STYLE 0 02 F S2 S5 * 5/ U rE Compliant Di 0 - Ordered Without Contacts. 1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2]. 12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2]. IES RoHS EC IT O TR * pe STEP 4 - CONTACT TERMINATION TYPE R S M - Male S - Female - PosiBand closed entry contacts POS RD SERIES STEP 2 - CONNECTOR VARIANTS - Zinc Plated with Chromate Seal. Stainless steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). Cadmium plated with Chromate Seal. *1 STEP 7 -LOCKING AND POLARIZING SYSTEMS 0 V3 V5 VL T T2 T6 E E2 E3 E6 - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods Only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with internal hex for 3/32 hex drives Rotating Male and Female Polarized Jackscrews. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. For crimping information and crimp tools, see Application Tools section, pages 78-83. 37 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SK Drawing 3-dimensional model