INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-26482 SERIES II TE DEUTSCH AFD series MIL-DTL-26482 series II connectors have a quick-mating, three-point bayonet coupling system. TE DEUTSCH AFD series connectors are designed for harsh environments and are excellent aerospace connectors. These TE DEUTSCH connectors are mil spec to MIL-26482 and have a high-quality contact retention system. The AFD series is intermateable with Souriau connectors and all MIL-DTL-26482 series II connectors. For full product details on the TE DEUTSCH AFD Series MIL-DTL-26482 series II connectors, please see the specifications below. APPLICATIONS * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment FEATURES * High-reliability * Outstanding EMI-shielding protection * Operates at extreme temperatures * High-density connectors * Broad range of military and commercial accessories * MIL-DTL-26482 qualified For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS TE Connectivity DEUTSCH AFD Series MIL-DTL-26482 Series II Connectors 29 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 30 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium alloy Shell Plating Electroless nickel and olive drab chromate over nickel Contacts Copper alloy Contact Platings 50u" gold plated Insulator Rigid plastic dielectric Seals Silicone based elastomer ELECTRICAL DATA Operating Voltage/Test Voltage WORKING SERVICE RATING SEA LEVEL VAC RMS TEST 70000 FEET ALTITUDE SEA LEVEL VAC RMS VAC RMS 70000 FEET ALTITUDE VAC RMS I 600 300 1500 375 II 1000 450 2300 500 Current Rating WIRE SIZE CONTACT SIZE MAX. CURRENT FOR TEST IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 24 20 3 <45 20 20 7.5 <55 20 16 7.5 <45 16 16 13 <50 14 12 17 <45 12 12 23 <50 MECHANICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) 500 Megaohm minimum at 392F (200C) Class L and 347F (175C) Class W Mating Life 500 cycle minimum, 250 cycle minimum for shielded plug Salt Spray Class L & W 48 hours unmated; 452 hours mated per MIL-STD-1344 method, 1001 per MIL-DTL-26482 Heat Class L +392F (200C), Class W 347F (175C) for 1000 hours to MIL-STD-1344 method 1005.1 Chemical Resistance Tested unmated according to MIL-DTL-26482 44.6.28 for hydraulic fluid, lubricating oil, deicing fluids, jet fuels, solvents and coolants Vibration 10 to 2000Hz (20g's) 10 microseconds maximum discontinuity. To MIL-STD-1344 method 2005 per MIL-DTL-26482 Shock 150g's 6 microseconds duration, three major axes. 10 microsecond maximum discontinuity For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA (CONT.) Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic Number of Circuits 3 to 61 Polarization Five keyway, three point bayonet with optional rotational polarization Approvals/Agency Listing MIL-DTL-26482 Wire Sealing Range CONTACT SIZE WIRE SEALING RANGE MIN. INCH (MM) WIRE SEALING RANGE MAX. INCH (MM) 20 .040 (1.02) .083 (2.11) 16 .053 (1.35) .103 (2.62) 12 .097 (2.46) .158 (4.01) CONTACT SIZE RETENTION AXIAL LOAD LBS. SEPARATION FORCE MINIMUM (INITIAL) OUNCES 20 .040 (1.02) .083 (2.11) 16 .053 (1.35) .103 (2.62) 12 .097 (2.46) .158 (4.01) Contact Retention All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS TECHNICAL SPECIFICATIONS 31 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY 1 2 3 4 5 6 MS3470 L 24-61 P W -LC SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER (Military part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES MS3470 Narrow Flange Receptacle MS3472 Wide Flange Receptacle* MS3476 MS3471 Standard Plug Cable Receptacle* MS3474 MS3475 Jam Nut Receptacle* Shielded Plug *Not available in Size 8 STEP 2: SELEC T FIN ISH L = Electroless Nickel 32 PLUGS Mates with W= Olive Drab Chromate over Cadmium over Nickel 500 Hour Salt Spray For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SELEC T LAYOU T a See page 36 for listing by # of contacts LAYOUT SERVICE RATING TOTAL 20 8-98 I 3 8-33 I 3 10-6 I 6 6 12-3 II 3 16 ROTATIONS 12 W X 3 60 210 3 90 Y Z 90 3 180 12-8 I 8 8 90 112 203 292 12-10 I 10 10 60 155 270 295 14-4 I 4 14-5 II 5 5 40 92 184 273 14-12 I 12 8 4 43 90 14-15 I 15 14 1 17 110 155 234 14-18 I 18 18 15 90 180 331 14-19 I 19 19 30 165 315 16-8 II 8 54 152 180 331 16-26 I 26 60 105 275 338 18-8 I 8 18-11 II 11 11 62 119 241 340 18-30 I 30 29 1 180 193 285 350 18-32 I 32 32 85 138 222 265 20-16 II 16 16 238 318 333 347 20-39 I 39 37 2 63 144 252 333 20-41 I 41 41 45 126 225 22-12 I 12 22-21 II 21 16 135 175 349 22-32 I 32 32 72 145 215 288 22-41 I 41 27 39 135 264 22-55 I 55 55 30 142 226 24-19 II 19 30 165 315 24-31 I 31 90 225 24-61 I 61 90 180 4 8 26 8 12 21 14 19 31 61 STEP 4: SELECT CONTACT P = Pin S = Socket Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact Note: The "A" and "B" designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts) 270 314 324 STEP 5: SELECT POLARIZATION (omit for normal) W X Y Z Receptacle TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - MILITARY Plug STEP 6: SELECT MODIFIER Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 33 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 34 HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL 1 2 3 4 5 6 AFD50- 24-61 P W -6117 -LC SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLUG OR REC EPTAC LE RECEPTACLES AFD50 PLUGS Mates with AFD56 AFD51 Narrow Flange Receptacle Standard Plug Cable Receptacle* AFD54 AFD58 AFD57 Jam Nut Receptacle* Wide Flange Receptacle* Shielded Plug available in Size 8 *Not STEP 2: SELEC T LAYOUT a See page 36 for listing by # of contacts LAYOUT 8-98 8-33 8-3A 10-6 12-3 12-8 12-10 14-4 14-5 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11 18-30 18-32 18-918 20-16 20-39 20-41 22-12 22-21 22-32 22-41 22-55 24-19 24-31 24-37 24-53 24-61 24-100 SERVICE RATING I I I I II I I I II I I I I II I I II I I II I I I II I I I II I I I I TOTAL 20 3 3 3 6 3 8 10 4 5 12 15 18 19 8 26 8 11 30 32 18 16 39 41 12 21 32 41 55 19 31 37 53 61 10 3 3 3 6 8 10 8 14 18 19 26 29 32 16 37 41 32 27 55 51 61 16 12 8 OR COAX 3 5 4 1 4 8 11 1 8 2 16 2 21 12 14 31 37 19 2 10 W X ROTATIONS Y Z 180 203 270 292 295 184 273 155 180 315 180 275 234 331 331 338 119 193 138 241 285 222 340 350 265 238 63 45 318 144 126 333 252 225 347 333 16 72 39 30 30 90 25 135 145 135 142 165 225 50 175 215 264 226 315 349 288 90 45 180 90 270 135 60 90 60 90 210 90 60 112 155 40 43 17 15 30 54 60 92 90 110 90 165 152 105 62 180 85 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 314 75 324 STEP 3: SELECT CONTACT P = Pin S = Socket Note: See Step 6 if you are not ordering contacts with part. A = Less Pin Contacts B = Less Socket Contact Note: The "A" and "B" designators may be used when other than power contacts (PCB, Coax, Thermocouple, or Fiber Optic contacts) STEP 4: SELECT POLARIZATION (omit for normal) W X Y Z STEP 5: SELEC T FIN ISH -1A = Aluminium Shell, nickel, no endbell -6117 = Aluminium Shell, olive drab cadmium plated, no endbell -6116 = Aluminium Shell, black anodized, no endbell -059 = Aluminum Shell, nickel-plated with typical straight cable clamp -Blank = Aluminum Shell, nickel-plated with grommet nut STEP 6: SELECT MODIFIER For other commercial modification, i.e., less tools, with pc contact or with endbell, call. Omit for standard contacts -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS HOW TO ORDER 26482 SERIES CONNECTORS - COMMERCIAL 35 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS LAYOUTS BY SHELL SIZE A C C E D B G K J F C E C B E D C C D D LAYOUT 8-33 8-98 10-6 12-3 12-8 12-10 14-4 14-5 # OF CONTACTS 3-#20 3-#20 6-#20 3-#16 8-#20 10-#20 4-#12 4-#16 SERVICE RATING I I I II I I I II A A R P A H B G K J M K LAYOUT B M R J M N D G J E F V a M Z B F W B C G E V K H D F E C L D X GF A H U c K J C b Y L E S H N G B T D R T S C P N U D H C K B A L C P L F E A L D F E G JH 14-12 14-15 14-18 14-19 16-8 16-26 18-8 18-11 # OF CONTACTS 8-#20, 4-#16 14-#20, 1-#16 18-#20 19-#20 8-#16 26-#20 8-#12 11-#16 SERVICE RATING I I I I II I I II A A W T A S C V e P f d W D X E c N S T C a DD i S h R g E G G m n p D i T a E b F M d L K B D a b p c f e F n C L G G D H d N K E m t q M H Z s r g P H J Y k h R G c e N F H J r J C X j U C Z q B V B Y k f P F Z K A X j S P R H Y b L LAYOUT M J h M B g i N U K W V A L B U R F E J M L K 18-30 18-32 20-16 20-39 20-41 22-12 # OF CONTACTS 29-#20, 1-#16 32-#20 16-#16 37-#20, 2-#16 41-#20 12-#12 SERVICE RATING I I II I I I B Z V j b s E n i c F p r h q g G d H f P J N L M GG y x h M s EE b R V T S J H r E LL DD p CC F k N AA J L LAYOUT 22-21 22-41 22-55 24-19 24-31 24-61 # OF CONTACTS 21-#16 27-#20, 14-#16 55-#20 19-#12 31-#16 61-#20 SERVICE RATING II I I II I I For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com H j M G h i m P F g z n R K BB E f y KK MM q T e x JJ NN D w HH PP EE S HG C d FF U J B c v GG V D G d e K U b a u t c v f A Z X C s K F t u L P E a DD w N W Z CC FF L D r HH i B Y C Y BB g e R z N q AA k P T S R X p j t W n m D m A B V S a A U T C k U M A Y X W 36 B B E B B D B H F A C A H A C B F A A A G A K PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 20 20,22,24 16 12 COLOR BANDS WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE MAX. IN. MAX. MM WIRE HOLE FILLER COLOR 1 2 3 IN. MM M39029/4-110 Brown Brown Black Brown Brown 0.04 1.02 0.083 2.11 MS27488-20-2 Red 16,18,20 M39029/4-111 Brown Brown Brown Brown Brown 0.053 1.35 0.103 2.62 MS27488-16-2 Blue 12 & 14 M39029/4-113 Brown Brown Orange Brown Brown 0.097 2.46 0.158 4.01 MS27488-12-2 Yellow 8 MIN. MM WIRE HOLE FILLER MIN. IN. Contact us for details. SOCKETS Insert head first, trim excess WIRE STRIP LENGTHS CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 1 2 3 IN. 20 20,22,24 M39029/5-115 Brown Brown Green 16 16,18,20 M39029/5-116 Brown Brown 12 12 & 14 M39029/5-118 Brown Brown 8 COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 2.11 MS27488-20-2 Red 0.103 2.62 MS27488-16-2 Blue 0.158 4.01 MS27488-12-2 Yellow MM MIN. IN. MIN. MM MAX. IN. MAX. MM 0.1875 4.77 0.04 1.02 0.083 Blue 0.2812 7.14 0.053 1.35 Grey 0.2812 7.14 0.097 2.46 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS CONTACTS Contact us for details. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 37 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS CONTACT TOOLS PINS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) TURRET HEAD (LOCATOR) COLOR POWER CRIMP TOOL POWER TOOL LOCATOR METAL INSERTION TOW EXTRACTION TOOL PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL 20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White 8 Contact us for details. SOCKETS CONTACT SIZE HAND CRIMP TOOL TURRET HEAD (LOCATOR) TURRET HEAD (LOCATOR) COLOR POWER CRIMP TOOL POWER TOOL LOCATOR METAL INSERTION TOW EXTRACTION TOOL PLASTIC INSERTION/ INSERTION EXTRACTION EXTRACTION TIP COLOR TIP COLOR TOOL 20 M22520/1-01 M22520/1-02 Red WA27F M22520/1-02 DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 M22520/1-02 Blue WA27F M22520/1-02 DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 M22520/1-02 Yellow WA27F M22520/1-02 DAK83-12B DRK83-12B M81969/14-04 Yellow White 8 Contact us for details. All dimensions in inches (millimeters in parenthesis) 38 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PLUGS MS3476/ AFD56 & MS3475/ AFD57 130 190 1.230 MAX V DIA MAX W THD SHELL SIZE V DIA. MAX. W THREAD CLASS 2A 8 10 12 14 0.782 0.926 1.043 1.183 (19.86) (23.52) (26.49) (30.04) .5000-20 UNF .6250-24 UNEF .7500-20 UNEF .8750-20 UNEF 16 1.305 (33.14) 1.000-20 UNEF 18 1.391 (35.33) 1.0625-18 UNEF 20 1.531 (38.88) 1.1875-18 UNEF 22 1.656 (42.06) 1.3125-18 UNEF 24 1.777 (45.13) 1.4375-18 UNEF FLANGE MOUNT MS3470/ AFD50 & MS3472/ AFD58 A (TYP) B (TYP) A (TYP) (2) (2) C MAX D(2) B (TYP) (2) (2) AA E .125 MAX PANEL .130 .190 D(2) W THD AA F C MAX MAX (2) D E .125 MAX AA PANEL AA MAX. PANEL B +/-.005 A MAX. THICKNESS (+/- 1.27) SHELL C MAX. SIZE MS3470/ MS3474/ MS3470/ MS3470/ MS3470/ MS3474/ AFD50 AFD58 AFD50 AFD50 AFD50 AFD58 8 10 12 14 16 18 20 22 24 .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .087 (2.21) .212 (5.38) .212 (5.38) .212 (5.38) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .118 (3.00) .212 (5.38) .212 (5.38) .212 (5.38) .828 (21.0) .954 (24.2) 1.047 (26.6) 1.141 (29.0) 1.234 (31.3) 1.328 (33.7) 1.453 (36.9) 1.578 (40.1) 1.703 (43.3) 1.065 (27.1) 1.141 (29.0) 1.266 (32.2) 1.360 (34.5) 1.453 (36.9) 1.532 (38.9) 1.688 (42.9) 1.766 (44.9) 1.891 (48.0) .594 (15.1) .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) .734 (18.6) .812 (20.6) .938 (23.8) 1.031 (26.2) 1.125 (28.6) 1.203 (30.6) 1.297 (32.9) 1.375 (34.9) 1.500 (38.1) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.215 (30.86) 1.275 (32.39) 1.275 (32.39) 1.275 (32.39) .130 Y .190 E .125 W THD MAX PANEL F MAX D(2) Y E B(2) H(2)DIA B (TYP) (TYP) AA .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .462/.431 (11.74/10.95) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) G DIA H DIA .125 MAX PANEL D MS3470/ AFD50 G DIA MS3474/ AFD58 .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .493/.462 (12.52/11.73) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) .587/.556 (14.91/14.12) E +/-.016 (+/- .406) W THREAD CLASS 2A .062 (1.6) .5000-20 UNF .062 (1.6) .6250-24 UNEF .062 (1.6) .7500-20 UNEF .062 (1.6) .8750-20 UNEF .062 (1.6) 1.000-20 UNEF .062 (1.6) 1.0625-18 UNEF .094 (2.4) 1.1875-18 UNEF .094 (2.4) 1.3125-18 UNEF .094 (2.4) 1.4375-18 UNEF TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS DIMENSIONS All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 39 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS DIMENSIONS JAM NUT RECEPTACLE MS3474/ AFD74 .130 .190 C MAX K (TYP) K (TYP) C MAX N MAX M M .130 .190 Z N MAX M Z M R DIA R DIA P L DIA L DIA BB SHELL SIZE BB MAX. PANEL W THD W THD BB K +/-.016 (+/-.394) L +/-.016 (+/-.394) M +/-.008 (+/-.203) C MAX. W THREAD CLASS 2A 8 .187 (4.75) .939 (23.84) 1.063 (26.99) .699 (17.75) 1.215 (30.86) .5000-20 UNF 10 .187 (4.75) 1.0625 (26.99) 1.188 (30.16) .699 (17.75) 1.215 (30.86) .6250-24 UNEF 12 .187 (4.75) 1.251 (31.76) 1.378 (34.94) .699 (17.75) 1.215 (30.86) .7500-20 UNEF 14 .187 (4.75) 1.378 (34.94) 1.501 (38.11) .699 (17.75) 1.215 (30.86) .8750-20 UNEF 16 .187 (4.75) 1.501 (38.11) 1.626 (41.29) .699 (17.75) 1.215 (30.86) 1.000-20 UNEF 18 .187 (4.75) 1.626 (41.29) 1.751 (44.46) .699 (17.75) 1.215 (30.86) 1.0625-18 UNEF 20 .250 (6.35) 1.813 (46.04) 1.939 (49.24) .763 (19.38) 1.275 (32.39) 1.1875-18 UNEF 22 .250 (6.35) 1.939 (49.24) 2.063 (52.39) .763 (19.38) 1.275 (32.39) 1.3125-18 UNEF 24 .219 (5.56) 2.063 (52.39) 2.188 (55.56) .763 (19.38) 1.275 (32.39) 1.4375-18 UNEF IN-LINE CABLE RECEPTACLE MS3471/ AFD51 .130 .190 C MAX S MAX (TYP) D E T DIA W THD SHELL SIZE S MAX. T +/-.040 (+/- .508) C MAX. D MS3471/AFD51 E +/-.016 (+/- .406) W THREAD CLASS 2A 8 .828 (21.03) .938 (23.83) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .5000-20 UNF 10 .954 (24.23) 1.062 (26.97) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .6250-24 UNEF 12 1.047 (26.59) 1.156 (29.36) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .7500-20 UNEF 14 1.141 (28.98) 1.250 (31.75) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) .8750-20 UNEF 16 1.234 (31.34) 1.344 (34.14) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.000-20 UNEF 18 1.328 (33.73) 1.438 (36.53) 1.215 (30.86) .462/.431 (11.74/10.95) .062 (1.6) 1.0625-18 UNEF 20 1.453 (36.91) 1.562 (39.67) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.1875-18 UNEF 22 1.578 (40.08) 1.688 (42.88) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.3125-18 UNEF 24 1.703 (43.26) 1.812 (46.02) 1.275 (32.39) .587/.556 (14.91/14.12) .094 (2.4) 1.4375-18 UNEF All dimensions in inches (millimeters in parenthesis) 40 P For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS SHELL SIZE DUMMY RECEPTACLES OLIVE DRAB OVER CADMIUM PLATED 8 10 12 14 16 18 20 22 24 MS3115-8 MS3115-10 MS3115-12 MS3115-14 MS3115-16 MS3115-18 MS3115-20 MS3115-22 MS3115-24 METAL DUSTCAP FOR RECEPTACLE JAM NUT WITH SASH CHAIN FLANGED WITH SASH CHAIN AND RING FOR PLUGS MS3180-8C* MS3180-10C* MS3180-12C* MS3180-14C* MS3180-16C* MS3180-18C* MS3180-20C* MS3180-22C* MS3180-24C* MS3181-8C* MS3181-10C* MS3181-12C* MS3181-14C* MS3181-16C* MS3181-18C* MS3181-20C* MS3181-22C* MS3181-24C* MS3181-8N* MS3181-10N* MS3181-12N* MS3181-14N* MS3181-16N* MS3181-18N* MS3181-20N* MS3181-22N* MS3181-24N* *Default Plating = Olive Drab over Cadmium A = Anodized STANDARD CABLE CLAMPS STRAIGHT CLAMP 90 CABLE ENTRY SHELL SIZE LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN 8 10 12 14 16 18 20 22 24 M85049/52-1-8* M85049/52-1-10* M85049/52-1-12* M85049/52-1-14* M85049/52-1-16* M85049/52-1-18* M85049/52-1-20* M85049/52-1-22* M85049/52-1-24* M85049/52S8* M85049/52S10* M85049/52S12* M85049/52S14* M85049/52S16* M85049/52S18* M85049/52S20* M85049/52S22* M85049/52S24* M85049/51-1-8* M85049/51-1-10* M85049/51-1-12* M85049/51-1-14* M85049/51-1-16* M85049/51-1-18* M85049/51-1-20* M85049/51-1-22* M85049/51-1-24* M85049/51S8* M85049/51S10* M85049/51S12* M85049/51S14* M85049/51S16* M85049/51S18* M85049/51S20* M85049/51S22* M85049/51S24* .204 (5.18) .286 (7.26) .416 (10.57) .476 (12.09) .625 (15.88) .706 (17.93) .831 (21.11) .956 (24.28) 1.081 (27.46) .125 (3.18) .187 (4.75) .291 (7.39) .351 (8.92) .501 (12.72) .518 (13.16) .581 (14.76) .644 (16.36) .706 (17.93) TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ACCESSORIES *Select plating code to match connector plating N = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 41 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ACCESSORIES STANDARD CABLE CLAMPS DESCRIPTION PART NUMBER PREFIX STRAIGHT Heat Shrink Boot Adapter M85049/60 X 90 M85049/7 Environmental X M85049/9 M85049/11 X X M85049/23 EMI/RFI Non- Environmental X M85049/24 M85049/25 X X M85049/6 EMI/RFI Environmental EMI/RFI Crimp Ring EMI/RFI Banding Cable Tie X M85049/8 X M85049/10 X M85049/26 X M85049/82 X M85049/83 X M85049/84 X M85049/55 X M85049/53 X M85049/54 Wire Seal Compression Nuts "E" M85049/31 X X NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. 42 45 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com WIRE STRIPPING AND CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire into rear of contact. Wire insulation must push against rear of contact. Wire must be visible through inspection hole. STEP 2: Use M22520/1-01 crimp tool with proper crimp locator M22520/1-02. CONTACT SIZE COLOR 20 Red 16 Blue 12 Yellow STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* *IMPORTANT NOTE: Microsection the contact to verify crimp quality. CONTACT INSERTION STEP 1: Remove backshell and put wired contacts through cable clamp opening. STEP 2: Use colored end of CIET tool for insertion. Place wire into tool at large opening. To facilitate contact insertion, a minimum six inches of free wire is recommended. STEP 4: With tool pressed against shoulder of contact, starting at the center cavity, insert wired contact and tool into properly-identified cavity at rear of plug with firm, even pressure. Do not use excessive pressure. STEP 5: When contact bottoms, a slight click can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 7: Withdraw tool from rear of plug. To be sure that contact is locked, pull back lightly on wire. Then remove tool from wire and proceed with other contacts. STEP 8: After all contacts are inserted, fill unwired cavities with sealing plugs (insert head first and leave end protruding for ease of removal), assemble backshell on rear of connector. STEP 3: Slide tool on wire while holding thumb against wire at opening. Wire will slip into tool. STEP 6: Check face of plug or receptacle for proper contact installation. In socket inserts with a large number of contacts, cavities are identified in a spiral pattern. A projecting line from the spiral indicates omission of a letter; a broken circle around a cavity indicates transition between capitals, lower case and double letters. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS ASSEMBLY INSTRUCTIONS 43 TE CONNECTIVITY DEUTSCH AFD SERIES MIL-DTL-26482 SERIES II CONNECTORS 44 ASSEMBLY INSTRUCTIONS STEP 1: Remove backshell and slide along wires to STEP 2: Push tool into rear of plug until it bottoms. STEP 3: While maintaining slight insertion force CIET tool. Place wire into tool at large opening. Slide that contact can be extracted. at center of tool and extract both wired contact allow access. To extract a contact, use white end of At this point, tool releases tines on retaining clip so back tool on wire while holding thumb against wire on tool, firmly hold wire against serrated shoulder and tool from plug. at opening. Wire will slip into tool. *IMPORTANT NOTE: Microsection the contact to verify crimp quality. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com