M39029/64-369 - DEUTSCH - Datasheet.Support

AMP Circular Connectors

for Commercial Signal &

Power Applications

RoHS

Ready

Tyco Electronics Corporation

Harrisburg, PA

tycoelectronics.com

82021-XXX-MS-FP-Rev. 6-07 OG3B

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Introduction

Note: All part numbers

are RoHS Compliant.

■Certified by

Canadian Standards

Association,

File No. LR 7189

■Certain products meet

VDE Standard 062

Six connector series for

different interconnection

requirements:

■Series 1—Standard density,

signal and low-current

applications using durable

Multimate contacts (.062 [1.57]

pin diameter)

■Series 2—High density

applications using Size

20 DM and 20 DF contacts (.040

[1.02] pin diameter)

■Series 3—Low density, power

applications with Type XII

contacts capable of carrying up to

35 amperes of current

■Series 4—Combination of

standard and power density

application with Type III+ and

Type XII contacts

■Series 5—Power density

application with Size 8 screw

machined and precision formed

contacts

■Series 6—Combination of

standard and power density

application with Type III+ and

Size 8 contacts

Product Facts

■Lightweight, all-plastic and

metal-shell connectors

■CPC connectors are UL

94V-0 rated and made of

stabilized, heat resistant, self-

extinguishing thermoplastic

material

■Metal-shell CPC connector

housings made of UL 94V-0 rated

thermoplastic

■Operating temperature range:

-40°C to +105°C

■Available in panel or chassis

mount and free-hanging

configurations

■Quick connect/disconnect

capability with thread assist,

positive detent coupling

■Built-in pin and socket

protection

■Polarized for proper mating of

connector halves

■Special connector configurations

offer special solder and posted

contacts, special receptacles

with or without threaded inserts

■Full complement of optional

accessories

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.

for 250 VAC, rms

or 250 VDC, Service‡;

Series 1 and Series 3 (600 V);

Series 4 (600 V) and

Series 2, Series 6 (250 V)

File No. E28476

‡Select connectors are recognized

for 600 volts service.

MIL-C-5015 Style Circular

Plastic Connectors (CPC)

Product Facts

■Intermateable with Metal-Shell

sizes 20-14 and

18-10, MIL-C-5015 Style

connectors

■High impact resistant

plastic housing made of

UL 94V-0 rated material

■Lightweight

■Lower cost than standard MIL-C-

5015 connectors

■Industry accepted Type III+ pin

and socket contacts, available

on reels in strip form for high

volume, low cost, automatic

machine terminations, or in

loose piece form for low

volume, prototype or

maintenance and repair

■Improved alignment (U.S.

Standard MIL-C-5015

Connectors) prevents mismating

with other housing insert

arrangements

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by

Canadian Standards

Association,

File No. LR 7189

Miniature CPC

Connectors

Product Facts

■Compact, high contact density,

environmentally sealed

connectors

■Uses existing Mini-Universal

MATE-N-LOK stamped and

formed pin and socket contacts

■Two shell sizes—available

in 1 to 4 and 5 to 9 position

configurations

Need more information?

Call Technical Support.

They are staffed with specialists

well versed in Tyco Electronics

products. They can provide:

■Technical Support

■Catalogs

■Technical Documents

■Product Samples

■Authorized Tyco Electronics

Distributor Locations

1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000,

2001, 2002, 2004, 2006 and 2007 by Tyco

AMP, AMPOMATOR, AMP-O-LECTRIC,

AMP-O-MATIC, AMP-TAPETRONIC,

CERTI-CRIMP, COAXICON, MATE-N-LOK,

POWERBAND, PRO-CRIMPER and TYCO are

trademarks.

Komax and TopWin are trademarks of

Komax AG.

TETRASEALS is a trademark of

Parker Hannifin Corporation.

AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex

are trademarks of Flexa GmbH & Co.

Other products, logos, and Company names

mentioned herein may be trademarks of their

respective owners.

■Produced under a Quality

Management System certified

to ISO 9001

■Acopy of the

certificate is available

upon request.

ISO

9001

Certified

Restriction on the use of

Hazardous Substances (RoHS)

At Tyco Electronics, we’re

ready to support your RoHS

requirements. We’ve assessed

more than 1.5 million end

items/components for RoHS

compliance, and issued new

part numbers where any

change was required to

eliminate the restricted

materials.

Part numbers in this catalog are

RoHS Compliant, unless

marked otherwise. These

products comply with European

Union Directive 2002/95/EC as

amended 1 January 2006 that

restricts the use of lead,

mercury, cadmium, hexavalent

chromium, PBB, and PBDE in

certain electrical and electronic

products sold into the EU as of

1July 2006.

Note - For purposes of this

Catalog, included within the

definition of RoHS Compliant

are products that are clearly

“Out of Scope” of the RoHS

Directive such as hand tools

and other non-electrical

accessories. Information

regarding RoHS compliance is

provided based on reasonable

inquiry of our suppliers and

represents our current actual

knowledge based on the

information provided by our

suppliers. This information is

subject to change. For latest

compliance status, refer to our

website referenced at right.

Getting the Information

You Need

Our comprehensive on-line

RoHS Customer Support Center

provides a forum to answer

your questions and support

your RoHS needs. A RoHS FAQ

(Frequently Asked Questions) is

available with links to more

detailed information. You can

also submit RoHS questions

and receive a response within

24 hours during a normal work

week. The Support Center also

provides:

■Cross-Reference from Non-

compliant to Compliant

Products

■Ability to browse RoHS

Compliant Products in our

on-line catalog

■Downloadable Technical Data

■Customer Information

Presentation

■More detailed information

regarding the definitions used

above

So whatever your questions

when it comes to RoHS, we’ve

got the answers at

www.tycoelectronics.com/leadfree

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Table of Contents

Note: All part numbers

are RoHS Compliant.

Introduction ...........................................................................2

Contents .............................................................................3

Connector Series and Types .............................................................4, 5

Performance Characteristics ...............................................................6

Internal Protection (IP) Codes ..............................................................7

Current Carrying Capabilities ..............................................................8

Example of New Current Rating Format .......................................................9

CPC, Series 1

Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11

Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13

Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16

Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20

Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23

Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

CPC, Series 2

Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

CPC, Series 3

Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35

Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

CPC, Series 4

Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

CPC Connector Accessories

Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39

Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Sealed CPC Connectors

One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45

Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

.125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

CPC Connector Sealing Accessories

Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

MIL-C-5015 Style Circular Plastic Connectors

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57

Metal-Shell Circular Plastic Connectors

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Metal-Shell CPC Connector Accessories

Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71

Miniature CPC Connectors

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Application Tooling ..................................................................76-79

Technical Documents ...................................................................80

Part Number Index

Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82

Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Global Contacts ............................................................................84

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Connector Series and Types

Note: All part numbers

are RoHS Compliant.

Series 1—Size 16 Contacts

Series 1 connectors permit

the use of multiple combina-

tions of signal and coaxial

circuits in the same housing

by accepting durable

Multimate contacts. These

pin and socket contacts

include Type III+ and

Series 2—Size 20 Contacts

Series 2 connectors accept

Size 20 DF (precision

formed) and Size 20 DM

(screw-machined) pin and

socket contacts with a .040

[1.02] pin diameter, Size 20

DF contacts are available in

crimp and solder versions,

as well as a posted version

Series 3—Power Contacts

Series 3 connectors accept

Type XII power contacts

which can carry up to 25

amps per contact. These

contacts will accommodate

awire size range of 16 to

Series 4—Combination

Size 16 and Power Contacts

Series 4 connectors accept

Size 16 Multimate and

Type XII power contacts,

combining the signal and

coaxial circuit capabilities of

Series 1 connectors with the

subminiature coaxial

contacts, interchangeable in

the same Multimate contact

cavity. Type III+ contacts

(.062 [1.57] pin diameter)

are capable of carrying a

maximum of 13 amperes

when crimped in wire.

for wrap-type and pc board

applications. Maximum

current carrying capability

is 7.5 amperes. Many

connector arrangements

offer both standard and

reverse sex contact

loading—from 8 thru 63

positions.

10 AWG [1.4 to 5 mm2].

Two connector sizes are

available in both standard

and reverse sex connector

arrangements 3and 7

positions.

power circuit capabilities of

Series 3 connectors.

Available in two connector

sizes offering power mixing

combinations totaling 16

and 22 positions.

Type III solder contacts

and posted contacts for pc

board applications are also

available. Many connector

arrangements offer both

standard and reverse sex

contact loading—from 4

thru 37 positions.

26 28

14 16

107

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Note: All part numbers

are RoHS Compliant.

Connector Series and Types (Continued)

Miniature CPC Connectors

These compact connectors

accept existing Mini-

Universal MATE-N-LOK pin

and socket contacts,

30-18 AWG [.05-.8 mm2].

Two shell sizes (8 or 11) are

available, accommodating

from 1 to 4 and 5 to 9

positions.

Featuring high contact

density and IP67 sealing,

these durable connectors

are well suited for many

wire-to-wire, wire-to-board,

and wire-to-panel

applications.

Series 5—Power Contacts

.125 POWERBAND

Series 5 connectors combine

the revolutionary

performance of the new

AMP POWERBAND

Contact, high current

contact in configurations

similar to the Series 3

connectors. AMP

POWERBAND contacts

offer the electrical

Series 6—Combination,

Size 16 and .125

POWERBAND Contacts

Series 6 combines the high

current and environmental

sealing capability of

Series 5, POWERBAND

contacts, and the reliability

of signal carrying, low

current Type III+ contacts.

MIL-C-5015 Style—Size 16

Contacts

This new addition to the AMP

Circular Plastic Connector Line

is specifically designed to be

intermateable with Metal-

Shell size 20-14 and 18-10,

MIL-C-5015 Style connector

systems. The high impact

resistant plastic housing offers

the advantages of light weight

Metal-Shell, Circular

Plastic Connectors

Metal-Shell CPC connectors

consist of a black

thermoplastic insert in a

nickel-plated, zinc alloy

shell. These connectors

are currently available in

performance of the best Mil

Spec Size 8 screw-machined

contacts with the economy

and productivity of strip-fed,

precision formed contacts.

Series 5 connectors are

environmentally sealable to

meet IEC IP 65 and IP 67

specifications.

This combination of power

and signal contacts is

offered in one connector

configuration containing

two .125 POWERBAND

contacts and eight

Type III+ signal pin and

socket contacts.

and lower cost than existing

metal-shell connectors. In

addition the connector design

prevents mismating when

used with other insert

arrangements. As part of

the AMP Multimate family of

connectors, the MIL-C-5015

style connector offers the

shell sizes 14, 22 and 28,

and in two basic

configurations consisting

of plugs and square

flange receptacles.

Rated at 600 VAC or VDC,

45 amperes maximum in

asingle contact, the

connectors are available in

free-hanging and panel-

mount applications—one

connector configuration

containing three .125

POWERBAND contacts.

economies of crimp

Type III+ pin and socket

contacts in reel-mounted,

strip-form for high volume

automatic machine

termination, as well as in loose

piece-form for low volume,

prototype or maintenance and

repair.

1122

123

8910

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Performance Characteristics — CPC and Metal-Shell CPC Connectors

Note: All part numbers

are RoHS Compliant.

More information on the

performance of AMP CPC

and metal-shell CPC

connectors is available by

requesting the following

AMP Product Specifications:

108-10024––

CPC Connectors

108-10037––

Type XII Contacts

108-10020––

Size 20 DM and 20 DF

Contacts

108-10040––

Metal-Shell CPC

Connectors

108-10042––

Type III+ Contacts

108-1579––

Sealed CPC Connectors

with Removeable Contacts

Test Description Procedure Requirements

Maintenance Contacts removed and No damage to contacts

Aging reinserted 10 times using or housings. Contact

applicable tools retention maintained

Contact Retention Axial load applied to Contacts remain in

contact to displace to the place when subjected to

rear of the connector a minimum 10 lb. load*

Dielectric Withstanding Connectors subjected to No breakdown or

Voltage (MIL-STD-1344, 1500 volts rms at sea flashover

Method 3001) level

Thermal Shock Connectors subjected to No damage

five cycles of temperature

change (-55°C and +125°C)

Vibration Connectors vibrated No damage or loosening of

(MIL-STD-202, (wired and mated). parts. No interruption

Method 204, Contacts wired in series of electrical continuity

Test Condition B) with 100 milliamperes longer than 10 microseconds

flowing during the test

Physical Shock Connectors shocked No damage or loosening

(MIL-STD-202, 50 G (wired and mated). of parts. No interruption of

Method 213A, Contacts wired in series electrical continuity longer

Test Condition A) with 100 milliamperes than 10 microseconds

flowing during the test

Durability Connectors mated and No wear through

unmated 25 times with tin damage to plating

plated contacts and 500

times with gold plated

contacts

Corrosion (Salt Spray) Mated connectors No damage

(MIL-STD-202, Method 101, subjected to 5% salt

Test Condition B) spray for 48 hours

Protection Against a. Test wire is pushed a. Must not touch live parts

Solids into mated connectors b. No dust deposits

b. Mated connectors observed on mating

subjected to circulating surfaces

talcum powder

Protection Against Water is projected through No water deposits shall

Water jets against mated be observed on mating

connector from any direction surfaces of contacts

and then temporarily or housings

immersed in water

Temperature Life Mated connectors No damage

subjected to a temperature

of +125°C for 200 hours

Insulation Resistance Measurement made 5000 megohms

(MIL-STD-1344, between adjacent contacts minimum ambient

Method 3003) with connector mated temperature

Humidity Mated connectors Minimum insulation

(MIL-STD-202, Method 103, subjected to 10 days resistance of

Test Condition B) moisture test 100 megohms

*For size 16 contacts. Size 8 contacts 25 lb. load, min.

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Note: All part numbers

are RoHS Compliant.

Levels of Protection for Electric Operating Material

According to IEC 60529 and IEC 60947, Appendix C

Degree of Protection

against ingress of solid

foreign objects

Degree of Protection

against ingress of water

IP Codes

Environmentally Protected

Circular Plastic Connectors,

for Mated CPC Connectors

Utilizing Peripheral Seals

and either Wire Entry Seals

(for Discrete Wire

Applications) or Heat

Shrink Boots (for Jacketed

Cable Applications).

Available are Various

Sizes, Series 1, 5 and 6.

Degree of

Protection, X1

Protection against ingress of

solid foreign objects

No Protection

Protection against objects

>50mm diameter—

including inadvertently

touched by hands

Protection against objects

>12.5mm—including fingers

Protection against objects

>2.5mm diameter including tools

Protection against objects

>1.0mm diameter—

including grains

Protection against ingress

of solid foreign bodies

Protection against ingress of dust

Degree of

Protection, X2

Protection against

ingress of water

No Protection

Vertical Dripping—

Protection against vertical

drops of water

Dripping <15°—

Protection against dripping

water when the enclosure is

tilted 15° from vertical

Spraying at an angle up

to 60° from vertical

Splashing—Protection

against water splashed

from any direction

Jetting—Protection against

water stream out of a nozzle,

from any direction

Powerful Jetting—Protection

against temporary flooding due

to powerful jet streams out of

a nozzle from any direction

Temporary immersion—Protection

against temporary immersion

Internal Protection (IP)

Definition:

■Per IEC 60947, Appendix C—

Pertains to low voltage switchgear and

control gear.

■Per IEC 60529—Pertains to degrees

of protection provided by enclosures

(IP code).

Sample Designation:

(Where x is a numeral value), i.e. IP 65

Index Letter

AMP Circular Connectors for

Commercial Signal and Power Applications

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Current Carrying Capabilities

Note: All part numbers

are RoHS Compliant.

The total current capacity of

each contact in a given

connector is dependent upon

the heat rise resulting from the

combination of electrical loads

of the contacts in the connector

arrangement and the maximum

ambient temperature in which

the connector will be operating.

Caution must be taken so that

this combination of conditions

does not cause the internal

temperature of the connector to

exceed the maximum operating

temperature of the housing

material. Several variables

which must be considered

when determining this

maximum current capability for

your application are:

■Wire Size—Larger wire will

carry more current since it

has less internal resistance

to current flow and generates

less heat. The wire also

conducts heat away from the

connector.

■Connector Size—In general,

with more circuits in a

connector, less current per

contact can be carried.

■Current Load Distribution—

Spreading those lines with

greater current loads through-

out the connector, particularly

around the outer perimeter,

will enhance heat dissipation.

■Ambient Temperature—With

higher ambient temperatures,

less current can be carried.

Current Rating Verification

Can a contact rated at 10 amps

carry 10 amps?

Maybe yes, but probably not.

The reason lies in the test

conditions used to rate the

contact. If these conditions do

not adequately reflect the appli-

cation conditions, the actual

allowable current levels may be

lower than specified levels. For

example, many manufacturers,

including Tyco Electronics, test

a single contact in air. This

gives an accurate measure of

the basic current-carrying

capacity of the contact. Use the

contact alone in air and it can

certainly carry 10 ampere. Use

it in a multi-position connector

surrounded by other current-

carrying contacts or in high

ambient temperatures, and the

contact should carry less

current.

Similarly, as the contact ages

and stress relaxation, environ-

mental cycling, and other

degradation factors take their

toll, the contact’s current-

carrying capacity decreases.

A prudent design must set

current levels for such end-of-

design-life (EODL) conditions.

Practical current-carrying capac-

ity is not an absolute, but an

application-dependent condition.

New Method Simplifies Ratings

To help the designer set the

appropriate current level, Tyco

Electronics has developed a

method of specifying current-

carrying capacity. This method

takes into account the various

application factors that influ-

ence current rating.

The method can be summarized

as follows:

■The contact is aged to EODL

conditions by durability

cycling, thermal cycling, and

environmental exposure.

■The contact’s resistance

stability is verified.

■The current necessary to

produce the specified tempera-

ture rise is measured. This

T-rise is usually 30°C.

■A rating factor is determined

to allow derating of multiple

contacts in the same housing

and for different conductor

sizes.

Temperature

One other factor influencing

current levels is the maximum

operating temperature, for

example, 105°C. If the appli-

cation has a high ambient

temperature (over 75°C) the

contact’s T-rise is limited by

the maximum operating

temperature. For example, an

application temperature of

90°C limits the contact T-rise

to 15°C. Since current

produces heat (the I2R law), the

current must be lowered to

limit the T-rise.

A contact’s T-rise depends not

only on its I2R Joule heating, but

also on its ability to dissipate

the heat. Consider a contact in

a multi-contact housing. Joule

heating in multiple contacts will

raise the local ambient temper-

ature. Since the contact will not

be able to dissipate its own

heat as well by convection, the

maximum T-rise will be realized

at a lower current level. Conse-

quently, the allowable current

level must be lower to maintain

an acceptable T-rise.

For a given connector, the

current level will be set by the

loading density. A connector

containing 50% current-carrying

contacts will permit higher

currents (per contact) than a

connector will at 75% loading.

The loading percentage assumes

an even distribution of contacts

within the housing. If all 10

contacts are grouped together in

one section of a 20-position

connector, the loading density

may approach 100%.

The Importance of EODL

As stated, T-rise in a contact

depends on both resistance and

current. As it ages, a contact’s

resistance will increase. The

contact designer will specify a

maximum resistance for the

contact, this level is the end-of-

design-life resistance. Before

the contact is tested for current,

Tyco Electronics subjects it to a

sequence of tests that exercises

the major failure mechanisms

and thereby simulates EODL

conditions. Conditioning

includes mating cycling, indus-

trial mixed-flowing gases,

humidity and temperature

cycling, and vibration to

sequentially introduce wear,

corrosion, stress relaxation,

and mechanical disturbance.

7.5

Type XII Upgrade

Size 8 Upgrade

.125 POWERBAND Contact

Size 8

Type XII

Type I, Type II/III+

Upgrade

Type III+, Type II,

Type III+Posted

Size 20 Upgrade

20 DF

CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size

13 11.85

AMP Circular Connectors for

Commercial Signal and Power Applications

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Presentation — An Example*

Note: All part numbers

are RoHS Compliant.

The presentation of current-

carrying capacity in AMP

product specifications includes

two parts:

■First, a base curve showing

current levels versus T-rise for

a single circuit and the largest

wire size (See figure 1). This

represents the maximum

current capacity of the

contact. The curve is usually

flat up to 75°C ambient and

then drops off. Up to 75°C, the

30°C T-rise limits the amount

of current, and above 75°C

the current must be reduced

to keep the combination of

ambient temperature and

T-rise from exceeding the

maximum operating tempera-

ture of 105°C.

■Next are rating factors, a

table of multipliers to account

for connector loading and for

smaller wire sizes (See figure 2).

The designer first determines

the base current for the

ambient conditions of the

application; then multiplies

this base current by the rating

factors to find the current

level for the application’s

loading factor and wire size.

Graph shows the relationship between base current, ambient

temperature, and contact T-rise.

Figure 1

Rating factors allow the base current to be adjusted for various

connector loading and wire sizes.

Practical Values

The current-rating method

gives designers practical

values applicable to their appli-

cations. While the specified

current levels for a contact may

be lower than for other testing

methods, they are more practi-

cal and simplify the system

design process.

“Spec-manship” is replaced

by a realistic assessment of the

current-carrying capacity of a

contact under varying condi-

tions of temperature, connector

loading, and wire size.

Specific current-carrying data

based on EOL and % loading is

available from Tyco Electronics.

Please contact your local

Tyco Electronics Sales Engineer

or call Tyco Electronics.

Connector/Contact Acceptability

As previously stated, choosing

the correct connector/contact

combination is fundamental

to the successful function of

all connectors. The Selector

Chart shown at right, is

designed to simplify your choice

*Note: Data is not typical of a

specific CPC connector configu-

ration. For specific current

rating information based on %

connector loading, contact

Tyco Electronics.

To demonstrate the method of

specifying current, consider the

following application conditions;

an ambient temperature of 65°C,

a 50% loading of contacts in

the housing, and 20 AWG

[0.6mm2] wire.

■From Figure 1, the base

current rating is 14 ampere

with 18 AWG [0.8mm2] wire.

■Figure 2, the rating factor for

50% loading and 20 AWG

[0.6mm2] wire is 0.68.

■The specific rating for this

application is the product of

the base rating and the rating

factor:

14 x 0.68 = 9.5 ampere

■Each of the contacts can

carry 9.5 ampere.

■

However, if the ambient temper-

ature is 80°C the allowable

T-rise becomes 25°C. The base

current must be lowered to

12.8 ampere so that the 105°C

maximum operating tempera-

ture is not exceeded. The

current rating then becomes:

12.8 x 0.68 = 8.7 ampere.

Connector Posted Sub-Mini POWERBAND

Type 20 DF Type I Type II Type III+ Type III+ Type XII Coax Contacts

CPC Series 1 ✔ ✔ ✔ ✔

CPC Series 2 ✔

CPC Series 3 ✔

CPC Series 4 ✔✔ ✔ ✔

CPC Series 5 ✔

CPC Series 6 ✔✔ ✔ ✔

CPC 5015 ✔

CMC Series 1 ✔✔ ✔ ✔

CMC Series 2 ✔

CMC Series 3 ✔

CMC Series 4 ✔✔ ✔ ✔

18 20 22 24 26

Single 1.83 .69 .59 .50

30% .97 .80 .66 .57 .49

50% .83 .68 .57 .48 .42

70% .65 .53 .45 .38 .33

100% .55 .45 .38 .32 .28

AWG

% Loading

Figure 2

Contact Selector Chart

Current Rating

0 10 20 30 40 50 60 70 80 90 100 

0 

10 

15 

Single Contact

18 AWG

Ambient Temperature (°C)

Current Rating (Amperes)

of connectors and their accept-

able contacts. Once you have

selected the wire size, current-

carrying capacity need,

number of positions required,

and the type of contacts

needed in your choice of

connector, refer to this matrix

for a quick look at exactly what

is acceptable in a given

connector type.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Circular Plastic Connectors, Size 1

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connectors, Series 1

for Cable or Panel Mount

(Accepts Type III+, High-

Current Power, Type II and

Subminiature Coax

Contacts)

Listed part numbers are for

connectors only;

contacts

must be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black

Related Product Data

Contacts—Pages 17-23

Contact Arrangement—Page 24

Component Dimensions—Page 25*

Accessories—Pages 38-42, 52-54

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Replacement Coupling Rings

Shell Size Part No.

11 213811-1

13 213813-1

17 213810-1

23 213812-1

*M Max.

*N Max.

*Thread Size

(See chart)

*J Dia.

Panel Cutout

*L Max.

Max.

Free-Hanging Receptacle

*Panel Thk.

.125

[3.18] Max.

Max.

Max. *Thread Size

(See chart)

*Thread Size

(See chart)

*E Max.

Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)

Square Flange Receptacle Free-Hanging

Arrangement Keying With Threaded With Mounting Receptacle Plug

Shell No. of Inserts1Holes

Size Positions

11-4 A 208130-1 206061-1 206153-1 206060-1

13-9 A 208131-1 206705-1 206705-2 206708-1

17-16 A 206036-8 206036-1 206036-3 206037-1

B — 213862-1 — 213849-1

23-24 A 211839-1 206838-1 206838-2 206837-1

B — 213866-1 — 213851-1

23-37 A 787610-1 206151-1 206151-2 206150-1

B — 213860-1 — 213848-1

Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)

Square Flange Receptacle Free-Hanging

Arrangement Keying With Threaded With Mounting Receptacle Plug

Shell No. of Inserts1Holes

Size Positions

11-4 A 211102-1 206430-1 206430-2 206429-1

17-14 A 211103-1 206043-1 206043-3 206044-1

B — 796437-2 — 796449-1

23-37 A 206306-5 206306-1 206306-2 206305-1

B — 213864-1 — 213850-1

1Four 4-40 threaded inserts per receptacle.

Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.

*Note:

See page 25 for callout dimensions

1Four 4-40 threaded inserts per receptacle.

Keying

Molded-in keying in two configurations:

A—Standard Configuration: 5 Keys

B—Optional Configuration: 4 Keys to

prevent mismating of standard and

reverse sex.

*D ±.010

[±0.25]

*D ±.010

[±0.25]

*H +.007

–.000

[+0.18] Dia.

*B ±.015

[±0.38]

*C ±.010

[±0.25]

*G ±.025

[±0.64]

*F ±.010

[±0.25]

*F ±.010

[±0.25]

Plug

Square Flange Receptacle

Max.

*B ±.015

[±0.38]

*C ±.010

[±0.25]

Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts)

Arrangement Square Flange Receptacle

Shell No. of Keying With Threaded With Mounting Plug

Size Positions Inserts1Holes

13-7 A 211401-4 211401-1 211399-1

17-9 A 211767-2 211767-1 211766-1

23-19 A 211771-2 211771-1 211770-2

B — 213870-1 213853-1

Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Receptacle Free-Hanging

Shell No. of Keying With Threaded With Mounting Receptacle Plug

Size Positions Inserts1Holes

13-7 A 211398-4 211398-1 211398-2 211400-1

17-9 A — 211769-1 211769-3 211768-1

B — 796439-2 — 796450-1

23-19 A — 211773-1 — 211772-1

B — 213868-1 — 213852-1

1Four 4-40 threaded inserts per receptacle.

Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Circular Plastic Connectors, Series 1, VDE Tested

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Keying

A—Standard Configuration: 5 Keys

B—Optional Configuration: 4 Keys

CPC Connectors, Series 1,

for Cable or Panel Mount

(Accepts Type III+, High-

Current Power, Type II and

Subminiature Coax

Contacts)

■Designed to meet

requirements of VDE as

shown in DIN

Specification 57627

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.

for 600 VAC and

600 VDC service,

File No. E28476

■Certified by Canadian

Standards

Association,

File No. LR 7189

Listed part numbers are for

connectors only;

contacts

must be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black

Related Product Data

Contacts—Pages 17-23

Contact Arrangement—Page 24

Component Dimensions—Page 25*

Accessories—Pages 38-42, 52-54

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Replacement Coupling Rings

Shell Size Part No.

13 213813-1

17 213810-1

23 213812-1

Plug

*M Max.

*N Max.

*Thread Size

(See chart)

*J Dia.

Panel Cutout

*L Max.

Max.

Free-Hanging Receptacle

*Panel Thk.

.125

[3.18] Max.

*E Max.

Max.

*Thread Size

(See chart)

*Thread Size

(See chart)

*E Max.

*Note:

See page 25 for callout dimensions

*D ±.010

[±0.25]

*B ±.015

[±0.38]

*B ±.015

[±0.38]

*C ±.010

[±0.25]

*C ±.010

[±0.25]

*D ±.010

[±0.25]

*G ±.025

[±0.64]

*F ±.010

[±0.25]

*F ±.010

[±0.25]

*H +.007

–.000

[+0.18] Dia.

1Four 4-40 threaded inserts per receptacle.

Square Flange Receptacle

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Circular Plastic Connectors, Series 1

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Standard Sex (Posted Pin Contacts)

Receptacle Assemblies Dimensions Contact

Arrangement Mounting 4-40 Threaded Keying

A B Finish Peripheral

No. Holes Inserts Style Code Seal

11-4 — 207825-9 .119 .816 A N

A3.02 20.73

13-7 — 1-796433-1 .220 .816 A N

A5.59 20.73

208223-9 — .220 .816 AN

13-9

A5.59 20.73

— 1-208223-0 .220 .816 AN

A5.59 20.73

— 1-207303-4 .220 .816 AN

17-16 1-207303-5 — A5.59 20.73 C

1-207303-3 —A

.220 .816 AN

213855-4 213855-3 B 5.59 20.73

213782-4 — .429 .679 AN

A10.90 17.24

23-19 213859-2 — .618 .674 A N

B15.70 17.12

— 213588-2 .220 .654 CN

A5.59 16.61

213798-3 — .618 .679 A N

A15.70 17.24

23-24 213780-2 — .220 .654 AN

A5.59 16.61

213857-2 — .429 .679 AN

B10.90 17.24

1-206934-1 — .220 .654 AN

A5.59 16.61

206934-5 — .119 .654 AN

— 1-206934-7 A3.02 16.61 Y

23-37 208132-2 — A .429 .654 C

1-206934-8 — A A N

213854-3 — B 10.90 16.61 A

1-206934-9 — .618 .654 A N

A15.70 16.61

Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper

contact/post location.

Square Flange

Receptacles, Printed

Circuit Board Mount

with .025 [0.64] sq. solder tails

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

black

Contacts—

A—Duplex plated gold flash on entire

contact with .000030 [0.00076] min.

gold on contact engagement area, tin on

the termination area

C—Plated tin on the entire contact, tin

on the termination area

Related Product Data

Contact Arrangement—Page 24

Performance Characteristics—

Page 6

Technical Documents—Page 80

Related Product Data

Contact Arrangement—Page 24

Performance Characteristics—

Page 6

Technical Documents—Page 80

Keying—Page 12

1.435±.015

[36.45±0.38]

1.125±.005

[28.58±0.13]

1.435±.015

[36.45±0.38]

1.125±.005

[28.58±0.13] 1.110

[28.19] Max. Dia.

.125

[3.18]

Max.

Thk.

Panel

1.050±.005

[26.67±0.13] Dia.

±.030

A[±0.76] Typ.

.094±.005

[2.39±0.13]

.420±.005

[10.67±0.13]

1.050

[26.67]

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

Circular Plastic Connectors, Series 1 (Continued)

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Special CPC Connectors,

Feed-Thru

Pressure Rating up to 30 psi

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

black

Contacts—Copper alloy, gold over

nickel plated

Arrangement Standard Reverse

Numbering Numbering Feed-Thru

Plug Plug Receptacle

11-4 206060-1 206516-1 206518-2

17-16 206037-1 206554-1 206552-1

HMax.

JMax.

Thread Size

(See Chart)

Note: Feed-Thru Receptacles are

fully loaded with Size 16,

feed-thru pin contacts. Order

Size 16 crimp, snap-in socket

contacts for plugs separately.

Arrangement Dimensions Thread

A B C D E F G HJ Size

11-4 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24

30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A

17-16 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20

30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A

Receptacle, Feed-Thru

Plug

Part Numbers

Dimensions

Panel Thk.

.125

[3.18] Max.

GDia.

FDia.

(4 Holes)

AMax.

Pin Both

Sides

B.010

[0.25]

C.010

[0.25]

D.010

[0.25]

E.025

[0.64]

Panel Cutout

Special CPC Connectors,

Square Flange Receptacles,

With Solder Type Contacts

(Size 16), Contact

Arrangement 17-16

Notes: 1. Connector can be used for

pressure bulkhead feed-

thru (sealed) applications.

Notes: 2. Receptacle is standard

sex, supplied preloaded

with 16 special solder cup

pin contacts.

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

heat-stabilized, fire-resistant, self-

extinguishing, black

Contacts—Brass

Plating—

Connector Part No. 206404-1—

Plated .000030 [0.00076] min. gold over

.000030 [0.00076] min. nickel on entire

contact

Connector Part No. 206404-2—

Plated tin over .000100 [0.00254] min.

copper on entire contact

.250±.015

[6.35±0.38]

.420±.015

[10.67±0.38]

.094±.010

[2.39±0.25]

1.090±.010

[27.69±0.25]Dia.

.156

[3.96]

Solder Cup

Contact

Panel Thk.

.125

[3.18] Max.

1.050±.010

[26.67±0.25]Dia.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Circular Plastic Connectors, Series 1 (Continued)

Square Flange Receptacles,

Right-Angle, Posted

with .025 [0.64] sq. solder tails

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

black

Location Wafer—Phenolic, black

Contact Posts—.000100 [0.00254]

min. tin over .000100 [0.00254] min.

copper

Contact Body—

A—.000100 [0.00254] min. tin over

.000050 [0.00127] min. nickel

B—.000030 [0.000762] min. gold for a

length of .200 [5.08] min. from mating

end, with remainder gold flash, both

over .000050 [0.00127] min. nickel

Related Product Data

Contact Arrangements—Page 24

Component Dimensions—Page 25*

Performance Characteristics—

Page 6

Keying—Standard Configuration:

5Keys

Technical Documents—Page 80 Standard Sex (Posted Pin Contacts)

Arrangement Receptacle Assemblies Contact Body

Mounting 4-40 Threaded Finish Code Mating Plug

No. Holes Inserts Part No.

11-4 1-796403-1 1-796403-2 B 206060-1

13-7 1-796435-1 1-796435-2 B 211399-1

13-9 1-796375-1 1-796375-2 B 206708-1

17-9 1-796497-1 — B 211766-1

17-16 1-796404-1 — B 206037-1

23-19 1-796405-1 — B 211770-2

23-24 1-796387-1 — A 206837-1

1-796387-2 —B

23-37 1-796406-1 — B 206150-1

Reverse Sex (Posted Socket Contacts)

Arrangement Receptacle Assemblies Contact Body

Mounting 4-40 Threaded Finish Code Mating Plug

No. Holes Inserts Part No.

11-4 1-796407-1 — B 206429-1

13-7 1-796500-1 — B 211400-1

17-9 1-796501-1 — B 211768-1

17-14 (shown) 796348-3 — A 206044-1

796348-2 — B

23-19 1-796502-1 — B 211772-1

23-37 1-796409-1 — B 206305-1

*A Max.

*D Max. *E Max.

.125

[3.18] Max.

Thk. Panel .025

[0.64] Sq.

Post Typ. Contact

Location Wafer

4Holes

.150

[3.81]

*H Dia.

*J Dia.

Panel Cutout

*Note:

See page 25 for

callout dimensions

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Circular Plastic Connectors, Series 1 (Continued)

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

black

Location Wafer—Phenolic, black

Contact Posts—.000100 [0.00254]

min. tin over .000100 [0.00254] min.

copper

Contact Body—

A—.000100 [0.00254] min. tin over

.000050 [0.00127] min. nickel

B—.000030 [0.000762] min. gold for a

length of .200 [5.08] min. from mating

end, with remainder gold flash, both

over .000050 [0.00127] min. nickel

Technical Documents—Page 80

Square Flange Receptacles,

Right-Angle, Posted

with .045 [1.14] sq. solder tails.

For Higher Current Applications

Standard Sex (Posted Pin Contacts)

Arrangement Receptacle Assemblies Contact Body Mating Plug

No. Mounting Holes Finish Code Part No.

13-7 1776903-1 B 211399-1

17-16 1776904-1 B 206037-1

23-24 1776905-1 B 206837-1

23-37 1776906-1 B 206150-1

.125

[3.18] Max.

Thk. Panel

.045

[1.14] Sq.

Post Typ.

Ø.150—157

[3.81—3988]

4Holes

.16

[4.064]

Recommended

Panel Cutout

Mating Face

Receptacle

Mail: Thermoplastic

Color: Black

Major Key

1.438

[36.525]

2PLC

1.750±.025

[44.45±.635]

2PLC

Location Wafer

Material: Phenolic

Color: Black

Contact

24 PLC

2.43

[61.72] Ref.

1.33

[33.78] Max.

.520±.015

[13.2±.381]

Ø1.45

[36.83] Max. Ø1.51

[38.35] Max.

.156

[3.96]

1.438

[36.525]

2PLC

Ø1.61

[40.89]

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Signal Contacts

Material and Finish —See chart.

Contact Body—Brass or phosphor bronze

Retention Spring—Stainless steel

Application Tooling—Pages 76-79

Technical Documents

114-10004 Application Specification

108-10042 Product Specification

Type III+, Crimp, Snap-In

Socket

[.0625+.0010

–.0020

[1.588+0.025]

–0.051

Dia.

Max.

Dia.

Pin Body Spring, Stainless Steel

Spring,

Stainless Steel

Ferrule, Brass,

Nickel Flash

.530±.010

[13.46±0.25]

.113

[2.87]

.390

[9.91] Min.

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.

Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form

AWG mm2Range Pin Socket Pin Socket Hand Tool Applicators

.015-.030 Gold/Nickel2788085-3 788088-2 — — 567867-1***

30-28 0.05-0.09 0.38-0.76 Sel. Gold/Nickel3788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1***

or 680602-□***

Bright Tin 1-66425-2 1-66424-1 — —

.040-.0601Gold/Nickel266425-7 66424-7 66429-3 66428-3 91515-16466598-□***

30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel366425-8 66424-8 66429-4 66428-4

.014-.0301Gold/Nickel266393-7 66394-7 — —

0.36-0.76 Sel. Gold/Nickel366393-8 66394-8 66406-4 66405-4 90225-26466585-3***

Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 91515-16466321-□***

26-24 0.12-0.2 .035-.0551Gold/Nickel266106-7 66108-7 66107-3 66109-3 or or

0.89-1.40 Sel. Gold/Nickel366106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***

Sel. Gold/Nickel4— 66108-1 — 66109-1

Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9

.040-.0801Gold/Nickel266102-8 66104-8 66103-3 66105-3 91515-16466323-□***

1.02-2.03 Sel. Gold/Nickel366102-9 66104-9 66103-4 66105-4 or or

2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2***

Sel. Gold/Nickel4— 66104-1 — 66105-1

24-20 0.2-0.6 .060-.120 5Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4***

1.52-3.05 Sel. Gold/Nickel366564-8 66563-8 66566-4 66565-4 91542-16or 466979-1***

or 567363-□***

Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 91523-16466324-□***

.080-.1001Gold/Nickel266332-7 66331-7 66400-3 66399-3 or or

2.03-2.54 Sel. Gold/Nickel366332-8 66331-8 66400-4 66399-4 90225-26466942-1***

Sel. Gold/Nickel4— 66331-2 — 66399-2

1-66098-9S

Bright Tin 1-66098-8 1-66100-9 1-66099-5 1-66101-9 91505-16or 466325-□***

18-16 0.8-1.4 .080-.1001Gold/Nickel266098-8 66100-8 66099-3 66101-3 91523-16or or

2.03-2.54 Sel. Gold/Nickel366098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***

Sel. Gold/Nickel466098-6 — 66099-1 —

1-66359-4 1-66358-6 1-66361-2 1-66360-2

.080-.1001Bright Tin 1-66359-5 1-66358-8 66361-7 66360-7 466326-□***

Gold/Nickel266359-9 66358-9 66361-3 66360-3 91519-16or

2.03-2.54

Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***

18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8

Sel. Gold/Nickel4— 66358-1 — 66360-1

.110-.150 5Bright Tin 66597-8 66598-9 66602-8 66601-9 466958-1***

1-66598-0 91521-16or

2.79-3.81 Sel. Gold/Nickel366597-2 66598-2 66602-2 66601-2 567364-□***

1Overall insulation crimp diameter, including crimp barrel, must not

exceed .125 [3.18].

2.000015 [0.00038] gold in the mating area over .000050 [0.00127]

min. nickel.

3.000030 [0.00076] gold in the mating area, with gold flash on

remainder, over .000050 [0.00127] min. nickel.

4.000030 [0.00076] gold in the mating area, with gold gradient on

remainder, over .000050 [0.00127] min. nickel.

5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-

24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.

6To use with the 626 Pneumatic Tool: remove crimping head from Straight

Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1,

Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without),

and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot

actuated).

SStandard reeling of strip form contacts.

*Commercial PRO-CRIMPER II hand tool for field repair only. Note:

Die Set can be adapted for use with 626 Pneumatic Tool System.

Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]

or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).

Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)

***Call Technical Support for Machine Applicator Part Numbers.

Socket

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 8.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Signal Contacts (Continued)

Material and Finish —See chart.

Contact Body—Copper Nickel Alloy

Retention Spring—Stainless steel

Related Product Data

Application Tooling —Pages 76-79

Technical Documents

114-10004 Application Specification

108-10024-2 Product Specification

Enhanced High Current

Type III+, Crimp, Snap-In

Ratings

Multiplication Rating Factor (F)

Socket

[.0625+.0010

–.0020

[1.588+0.025]

–0.051

Dia.

Max.

Dia.

Pin Body Spring, Stainless Steel Spring,

Stainless Steel

Ferrule, Brass,

Nickel Flash

.530±.010

[13.46±0.25]

.113

[2.87]

.390

[9.91] Min.

Contact Size 16—Pin Diameter .062 [1.57]

Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.

Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form

AWG mm2Range Pin Socket Pin Socket Hand Tool Applicators

466326-□***

.080-.1001Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 91519-13or

18-14 0.8-2.0 2.03-2.54 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2***

.110-.1502Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 466958-1***

2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 91521-13or

567364-□***

Socket

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

2Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.

To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,

order SAHT Adapter Part No. 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and

Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

*** Call Technical Support for Automatic Machine Applicator Part Numbers.

Voltage: 250 Volts AC/DC

600 Volts AC/DC, Series I, VDE tested and select loaded only

Base Current: Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire

Enhanced High Current Type III+ contacts: 25 amperes,30˚C temperature rise with single contact on 14 AWG wire

Temperature: -55˚C to +105˚C

VDE 0627: XA/630/4KV/2 - Series I, VDE tested only

Type III+ Contacts (Note: 1 = 17 amperes)

Single Circuit ≅50% 100%

Shell Size Wire Size Wire Size Wire Size

30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG

11-4 .291 1 .212 .905 .140 .684

13-9 .278 .995 .175 .750 .134 .567

17-16 .270 .990 .146 .625 .127 .472

23-24 .281 .985 .138 .550 .120 .416

23-37 .275 .985 .131 .497 .114 .376

Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)

Single Circuit ≅50% 100%

Shell Size 14 AWG 14 AWG 14 AWG

11-4 .880 .840 .640

13-9 .880 .640 .480

17-16 .880 .520 .400

23-24 .880 .520 .400

23-37 .880 .440 .320

Percent Connector Loading

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece

Dia. Contact Applicator Hand Tool

mm2AWG Range1Finish Strip Form Loose Piece Part No. Part No.

.035-.055 Tin 164159-3 164162-1 —91515-15or

0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel4164159-4 164162-2 58495-1*

.045-.070 Bright Tin 164160-3 164163-1 466323-□*** 91515-15or

0.2-0.6 24-20 1.14-1.78 or 91505-15or

Sel. Gold/Nickel4164160-4 164163-2 466907-2*** 58495-1*

.078-.098 Tin 164161-3 164164-1 466741-□*** 91523-15or

0.8-1.4 18-16 1.98-2.49 or 91505-15or

Sel. Gold/Nickel4164161-4 164164-2 680114-3*** 58495-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.

5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1,

Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.

***Call Technical Support for Automatic Machine Applicator Part Numbers.

Extraction Tool Part No. 539972-1.

Signal Contacts (Continued)

Type III+ (Precision

Formed, Crimp)

Contact Size—16

Pin Diameter—.062 [1.57]

Material and Finish

Contact Body—Copper alloy, plated

tin or gold

Spring—Stainless steel

Grounding Pin

(make first - break last)

High Current Power

Contact—Size 16

The features of the High

Current Size 16 contact

have been designed to

retrofit into the existing

AMP Connectors such as

CPC (Circular Plastic

Connector), CMC (Circular

Metal Connector), G Series,

MSeries, Metrimate Square

Grid and Drawer Connector

housings. An initial T-Rise

test in free air has shown

a23 amp capability with a

30° T-Rise. The contact may

be crimped onto

14 AWG wire with an

AMP hand tool Part No.

601967-1.Use turret TH502

(1-601967-6) for the

pin and turret TH501

(1-601967-5) for the socket.

Material

Body—Copper alloy

Louvertac Band—Beryllium copper

Retention Spring—Stainless steel

Finish

Body—Silver

Louvertac Band—Gold

Related Product Data

Performance Characteristics—Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Contact Part Nos. Crimping Tool

Wire Range Pin Socket Turret

mm2AWG Loose Tape Loose Tape Tool for for

Piece Mounted Piece Mounted Pins Sockets

0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-5

2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5

Extraction Tool Part No. 305183

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Signal Contacts (Continued)

Wire Size Contact Loose Piece

Range Finish Contact No.

AWG mm2Pin Socket

26-20 0.12-0.6 Gold/Nickel1266182-1 266183-1

18-16 0.8-1.4 Gold/Nickel1266180-1 266181-1

Solder Tab4Duplex2202236-7 202237-7

Bright Tin 202236-5 202237-5

1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.

2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on

solder tab.

3Bright tin on entire contact.

4Designed for up to 14 AWG; but, not to exceed current limitation of contact.

Note: These contacts can be used in Multimate contact cavities of all connector housings.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 8.

Extraction Tool Part No. 305183

Solder-Type

(with Preformed Wire Barrel/Insulation Support)

Solder-Tab

Type III+ (Precision

Formed, Solder)

Socket

Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Contact Size—16

Pin Diameter—.062 [1.57]

Material and Finish

Contact Body—Copper alloy, plated

tin or gold

Spring—Stainless steel

Related Product Data

Performance Characteristics—Page 6

Technical Documents—Page 80

Pin Socket

Solder-Type

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Signal Contacts (Continued)

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Tooling Part No.

Wire Size Ins. Tape Mounted Loose Piece Contact Tape Mounted Loose Piece

Range Dia. Contact No.2Contact No. Color Dies for Die Set for Hand

AWG mm2Range1Pin Socket Pin Socket Code AMP-TAPETRONIC 626 Pneumatic Tool

Machine 69875 Tool System

.035-.055 —

0.89-1.40 201611-4 201611-14201613-15Red/Red 91538-1*

.048-.065 — —

90230-17or 601967-1*

28-24 0.08-0.20 1.22-1.65 201334-14201332-15Red/Red 90249-2

.095-.110 —— — 601967-1*

2.41-2.79 202410-14202411-15Green

.040-.062 —91538-1*

1.02-1.57 201578-4 201578-14201580-15Yellow/Red or 58541-1*

24-20 0.2-0.6 .055-.088 90249-2 90230-17

or 601967-1*

1.40-2.16 201330-6 201328-9 201330-14201328-15Yellow/Red

18 0.9-0.9 No. Ins. —— 91539-1*

(Two) (Two) Support 202725-14202726-14Blue — 90231-27or 601967-1*

.080-.105 —— —90136-1*

2.03-2.67 202507-14202508-15—— or 601967-1*

18-16 0.8-1.4 200336-6 200333-8 200336-14200333-14Blue/Blue 90250-1 90231-2791539-1*

No Ins. —— — — — 58541-1*

Support ,6204219-15,6 Blue/Blue or 601967-1*

3212618-23201568-3 201570-14201568-15Violet/Blue 90250-1 90231-2791539-1-

No Ins. 201570-2 — — — — — 58541-1*

14 2 Support †,6,3212618-13,6,† or 601967-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).

3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.

4Use turret TH502 (1-601967-6)with hand tool 601967-1.

5Use turret TH501 (1-601967-5)with hand tool 601967-1.

6Pin length is .630±.005 [16.002±.127]on these two pins.

7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.

†Does not use Hand Tool 91539-1 or 601967-1.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability

information on page 8.

Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).

Extraction Tool Part No. 305183.

Type II, Screw Machined,

Crimp

Material

Contact Body—Brass

Retention Spring—Stainless steel

Finish

Contact Body—.000030 [0.00076]

gold over .000050 [0.00127]

nickel. Gold thickness controlled

on socket O.D.

Retention Spring—Stainless steel

Related Product Data

Application Tooling—Pages 76-79

Socket

.795±.010

[20.19±0.25]

.472±.005

[11.99±0.13]

.062±.001

[1.57±0.03]Dia.

Spring

Socket Body

Pin Body

.107 Max. Dia.

[2.72]

1.087±.010

[27.61±0.25]

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Coaxial Contacts

.112+.005

[2.845+.127]

Dia.

Subminiature Coax, Size 16

Precision Formed, Crimp

Material

Outer Shell—Brass per MIL-C-50

Center Conductor—Beryllium copper

per QQ-C-533 (Pin); Brass per

QQ-B-626 (Socket)

Inner Dielectric—Polypropylene

Retention Spring—Stainless steel per

QQ-S-766

Ferrule—Copper per QQ-C-576

Finish

Outer Shell, Center Conductor—

See charts

Ferrule†—Bright tin per

MIL-T-10727

Related Product Data

Application Tooling—Pages 76-79

Ferrule

Part No. 5-225088-1—

Part No. 225088-3—

Socket

Selection Chart for Coaxial Cable

Tooling Part No.

Loose Piece Die Sets for

Cable Size Contact Contact No. Ferrule Hand Tool 69710-1 Hand

(RG/U) Finish Pin Socket Part No. or 626 Pneumatic Tool

Tool System or Die Set*

Gold/Nickel

Gold/Copper1226537-2 51565-2

178, 196 Gold/Nickel †1-332057-0†69690-2769656-2

Gold/Copper2— 51565-5

Gold/Nickel

196 Gold/Copper1226537-2 51565-2

(Double Braid) Gold/Nickel †1-5-225088-1†— 69656-9

Gold/Copper2— 51565-5

Gold/Nickel

Gold/Copper1226537-1 51565-1

174, 188, 316 Gold/Nickel 1-332056-0 696907-2 91911-3*-9

Gold/Copper2226537-4 51565-4

Gold/Nickel

174 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel 1-5-225088-3 — 69656-7

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

179, 187 Gold/Nickel 1-332056-0 69690-1791911-4*

Gold/Copper2226537-4 51565-4

Gold/Nickel

187 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel †1-5-225088-1†— 69656-8

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

161 Gold/Nickel 1-332056-0 ——

Gold/Copper2226537-4 51565-4

1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]

gold over .000100 [0.00254] copper—pin center conductor.

2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]

gold over .000100 [0.00254] copper—pin center conductor.

7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1

(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

†Does not use Hand Tool 91539-1 or 601967-1.

*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.

Extraction Tool Part No. 305183

1.010 Ref.

[25.65]

.250

[6.35]

.084

.086

[2.134]

[2.184]

Dia.

.235

[5.969] Max.

0.107+.005

–.000

[2.718+.127]

–.000

A±.003

±.076

Dia. Dia.

A.120

[3.05] Dia.

A.123

[3.12] Dia. Ferrule

Part No. 1-332057-0

.650 Ref.

[16.51]

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Coaxial Contacts (Continued)

Subminiature Coax, Size 16

Precision Formed, Crimp

(Continued)

Finish

Ferrule†—Bright tin per

MIL-T-10727

Related Product Data

Application Tooling—Pages 76-79

Selection Chart for Twisted Pair and Shielded Wire

Tooling Part No.

Wire Size Contact Loose Piece Die Sets for

AWG mm2Finish Contact No. Ferrule Hand Tool 69710-1 Hand

Pin Socket Part No. or 626 Pneumatic Tool

Tool System or Die Set*

Gold/Nickel

30 0.05 Gold/Copper1226537-3 51565-3

(Twisted Pair, Solid) Gold/Nickel 1-332057-0†69690-2769656-2

Gold/Copper2226537-6 51565-6

Gold/Nickel

28 0.08-0.09 Gold/Copper1226537-3 51565-3

(Twisted Pair, Solid) Gold/Nickel 1-332057-0†696907-2 91911-3*-2

Gold/Copper2226537-6 51565-6

28 0.08-0.09 Gold/Nickel

(Twisted Pair, Gold/Copper1226537-3 51565-3 69690-1791911-4*

Stranded 7 Str., Gold/Nickel 1-332057-0†oror

.0050 [0.13] Dia.) Gold/Copper2226537-6 51565-6 69690-2769656-2

26 0.12-0.15 Gold/Nickel

(Twisted Pair, Solid Gold/Copper1226537-3 51565-3

or Stranded 7 Str., Gold/Nickel 1-332057-0†696907-2 91911-3*-2

.0063 [0.16] Dia.) Gold/Copper2226537-6 51565-6

26 0.12-0.15 Gold/Nickel

(Shielded, .075 [1.91] Gold/Copper1226537-1 51565-1

Max. O.D.) Gold/Nickel 1-332057-0†69690-3769656-3

Gold/Copper2226537-4 51565-4

1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]

gold over .000100 [0.00254] copper—pin center conductor.

2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]

gold over .000100 [0.00254] copper—pin center conductor.

7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1

(without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

*Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1.

Note: Aferrule is required for each pin and socket.

Extraction Tool Part No. 305183.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Contact Arrangements, Series 1

Shell Sizes 11 and 13

.150 .000 .150

[3.81] [3.81]

.110 .000 .110

[2.79] [2.79]

.110 [2.79]

.000

.110 [2.79]

.150 [3.81]

.000

.150 [3.81]

.155

[3.94]

.160 [4.06]

.000

.160 [4.06]

Shell Size 17

.205 [5.21]

.075 [1.91]

.000

.075 [1.91]

.205 [5.21]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

Arrangement 17-14 Arrangement 17-16

Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

.455 .273 .091 .091 .273 .455

[11.56] [6.93] [2.31] [2.31] [6.93] [11.56]

.390 [9.91]

.260 [6.6]

.130 [3.3]

.000

.130 [3.3]

.260 [6.6]

.390 [9.91]

Shell Size 23

.150

[3.81] .150 [3.81]

.150

[3.81] .150

[3.81]

.225

[5.72] .225

[5.72]

.193

[4.9]

.268

[6.81] .118

[3] .107

[2.72] .257

[6.53]

.043

[1.09] .182

[4.62]

.032

[0.81]

.075

[1.90] .075

[1.90]

.000 .000

.150 [3.81]

.182 [4.62]

.093

[2.36]

Arrangement 13-7 Arrangement 13-9

Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 23-24 Arrangement 23-37

Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 23-19

Max. Wire Ins. Dia. = .150 [3.81]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.364 .182 .000 .182 .364

[9.25] [4.62] [4.62] [9.25]

.450 .300 .150 .000 .150 .300 .450

[11.43] [7.62] [3.81] [3.81] [7.62] [11.43]

.375 .225 .075 .075 .225 .375

[9.52] [5.72][1.90] [1.90] [5.72][9.52]

Arrangement 11-4

Max. Wire Ins. Dia. = .100 [2.54]

Arrangement 17-9

Max. Wire Ins. Dia. = .150 [3.81]

.197 .197

[5] .000 [5]

.197 [5]

.000

.197 [5]

.342 [8.69]

.171 [4.34]

.000

.171 [4.34]

.342 [8.69]

.394 .197 .000 .197 .394

[10.01] [5] [5] [10.01]

.296 .098 .098 .296

[7.52] [2.49] [2.49] [7.52]

.185

[4.7] .000

.093

[2.36]

.185

[4.7]

1 2

6 7

Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image.

CPC

Series 1

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Component Dimensions, Series 1

Plug MMax.

NMax.

Thread Size

(See chart)

Shell Dimensions Thread

Size Sex ABCDEFGHJKL MN Size

1.070 1.365

Rev. 27.18 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 34.67 .975 5/8-24

11 1.350 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 1.080 24.77 UNEF-2A

Std. 34.29 27.43

1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-20

13 Std. 34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 UNEF-2A

1.070 1.365

Rev. 27.18 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 34.67 1.349 15/16-20

1.350 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 1.080 34.26 UNEF-2A

Std. 34.29 27.43

1.070 1.365

Rev. 27.18 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 34.67 1.788 1-3/8-18

23 1.350 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 1.080 45.42 UNEF-2A

Std. 34.29 27.43

Panel Thk.

.125

[3.18] Max.

EMax.

Max.

JDia.

Thread Size

(See chart)

Thread Size

(See chart)

Panel Cutout

EMax. LMax.

Max.

Free-Hanging Receptacle

D±.010

[±0.25]

B±.015

[±0.38]

C±.010

[±0.25]

Max.

B±.015

[±0.38]

C±.010

[±0.25]

D±.010

[±0.25]

F±.010

[±0.25]

F±.010

[±0.25]

G±.025

[±0.64]

*H+.007

–.000

[+0.18] Dia.

Square Flange Receptacle

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC

Series 2

CPC Connectors, Series 2

for Cable or Panel Mount

(Accepts Size 20 DM or DF Crimp,

Snap-In Contacts)

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black

Related Product Data

Contacts—Pages 29-30

Contact Arrangement—Page 31

Component Dimensions—Page 32*

Accessories—Pages 38-42

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Replacement Coupling Rings

Shell Size Part No.

11 213811-1

17 213810-1

23 213812-1

Standard Sex Connectors

(Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts)

Square Flange Receptacle Free-Hanging

Arrangement With Mounting With Threaded Receptacle Plug

Holes Inserts1

11-8 205841-1 205841-3 205841-2 205838-1

11-9 206486-1 206852-8 206486-2 206485-1

17-28 205840-3 205840-4 206152-1 205839-3

23-63 205843-1 — 205843-2 205842-1

Reverse Sex Connectors

(Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts)

Square Flange Receptacle Free-Hanging

Arrangement With Mounting With Threaded Receptacle Plug

Holes Inserts1

11-8 206433-1 206433-3 206433-2 206434-1

17-28 206038-1 206038-4 206038-2 206039-1

23-57 206438-1 — 206438-2 206437-1

1Four 4-40 threaded inserts per receptacle.

Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73].

Square Flange Receptacle

Free-Hanging Receptacle

Plug

Panel Thk.

.125

[3.18] Max.

*E Max.

*E Max. *L Max.

*K Max.

*M Max.

*N Max.

*A Max.

*J Dia.

*Thread Size

(See chart)

*Thread Size

(See chart)

*Thread Size

(See chart)

Panel Cutout

Max.

*Note:

See page 32 for callout dimensions

1Four 4-40 threaded inserts per receptacle.

*C ±.010

[±0.25]

*B ±.015

[±0.38]

*D ±.010

[±0.25]

*D ±.010

[±0.25]

*B ±.015

[±0.38]

*C ±.010

[±0.25]

*F ±.010

[±0.25]

*G ±.035

[±0.64]

*F ±.010

[±0.25]

*H +.007

–.000

[+0.18] Dia.

Circular Plastic Connectors, Series 2

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Circular Plastic Connectors, Series 2 (Continued)

Receptacles, Printed

Circuit Board Mount

with .025 [0.64] sq. solder tails

Material and Finish

Housing—Thermoplastic, 94V-0 rated,

black

Contacts—

A—Duplex plated gold flash on entire

contact with .000030 [0.00076] min.

gold on contact engagement area,

tin on the termination area, all over

.000050 [0.00127] min. nickel under-

plating

B—Plated gold flash on the entire

contact, tin on the termination area

Related Product Data

Contact Arrangement—Page 31

Performance Characteristics—

Page 6

Technical Documents—Page 80

Accessories—Pages 38-42

Other Available

Posted Contacts

Tyco Electronics can

make available contacts

with various solder tail

lengths for loading into the

standard or reverse sex,

square flange receptacles

for applications requiring

custom solder tail lengths.

Standard Sex (Posted Pin Contacts)

Arrangement Receptacle Assemblies Dimensions Contact

Shell No. of Mounting 4-40 Threaded A B Finish

Size Positions Holes Inserts1Code

1-206852-2 — .125 .230 A

11-9 3.18 5.84

1-206852-1 — .352 .230 A

8.94 5.84

1-207369-1 — .125 .230 A

17-28 3.18 5.84

1-207369-3 — .352 .230 A

8.94 5.84

1-206455-2 — .227 .338 A

23-63 5.77 8.59

1-206455-1 — .449 .338 A

11.40 8.59

1Four 4-40 threaded inserts per receptacle.

Reverse Sex (Posted Socket Contacts)

Arrangement Receptacle Assemblies Dimensions Contact

Shell No. of Mounting 4-40 Threaded AB

Finish

Size Positions Holes Inserts1Code

1-208657-1 — .352 .285 A

11-8 8.94 7.24

— 1-208657-0 .574 .230 A

14.58 7.24

1-207216-6 — .125 .230 B

17-28 3.18 5.84

1-207216-7 — .352 .230 A

8.94 5.84

23-57 1-796329-1 — .232 .333 A

5.89 8.46

1Four 4-40 threaded inserts per receptacle.

.125 [3.18] Min.

.574 [14.58] Max.

CPC

Series 2

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC

Series 2

Special CPC Connectors,

Series 2

(Pressure rated up to 30 psi)

Listed plug connector part numbers

are for connectors only; contacts

must be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black

Feed-Thru Contacts—Copper alloy,

plated gold over nickel

Related Product Data

Socket Contacts (for Plugs)—

Pages 29-30

Contact Arrangement—Page 31

Performance Characteristics—

Page 6

Accessories—Pages 38-42

Technical Documents—Page 80

Part Numbers

Arrangement Standard Reverse Square Flange

No. Numbering Numbering Feed-Thru

Plug Plug Receptacle

11-8 205838-1 206460-1 206458-1

17-28 206125-1 206126-1 206127-1

Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering

of cavities.

Square Flange Feed-Thru Receptacles

(with Permanently Sealed .040 [1.02] Dia. Solid Pins)

AMax.

GDia.

Panel Thk.

.125 Max.

[3.18]

Pin Both

Sides

Plug

Panel Cutout

Arrangement Dimensions Thread

No. ABCDEFGHJ Size

1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-24

11-8 26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 UNEF-2A

1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-20

17-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 UNEF-2A

HMax.

JMax.

Thread Size

(See chart)

D±.010

[±0.25]

E±.025

[±0.64]

B±.010

[±0.25]

C±.010

[±0.25]

F+.007

–.000

[+0.18] Dia.

D±.010

[±0.25]

Circular Plastic Connectors, Series 2 (Continued)

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Signal Contacts

.150

[3.81]

Material

Pin Body—Brass

Socket—Phosphor bronze

Contact Finish

A—Select gold flash over nickel

on entire contact, with additional

.000030 [0.00076] gold on

mating end

B—Duplex plated .000030

[0.00076] gold on mating end, tin

on termination end, with entire

contact nickel underplated

C—Gold flash over nickel on entire

contact

D—Duplex plated gold flash on

mating end, tin on termination end,

with entire contact nickel

underplated

Related Product Data

Application Tooling—Pages 76-79

Technical Documents—Page 80

Product Specification—108-40005

Insertion/Extraction Tool

Part No. 91285-1

Instruction Sheet—408-9404

This tool includes interchangeable

tips to Insert/Extract:

Size 22, 28-22 AWG

[0.08-0.03 mm2] Crimp Contacts

Size 20, 28-20 AWG [0.08-0.6 mm2]

Crimp and Solder Cup Contacts

Size 20, Posted Contacts

With Insulation Support

Socket

Contact Part Nos. Tooling Color

Wire Ins. Contact

Pin Socket Code

Size Dia. Code Strip Form Hand (Loose

Range Max. Finish Strip Form Loose Piece Strip Form Loose Piece Applicator†† Tool Piece)

A 66507-3 66507-9 66505-3 66505-9

.040 B 1658540-4 1658540-5 1658538-2 — 466423-□†† Blue

28-24 1.02 C 66507-4 1-66507-0 66505-4 1-66505-0 or 466901-1†† 91503-15Dot

AWG D 1658540-1 1658540-2 1658538-3 5-66505-9 or 1016015-1††

[0.08-0.2 A 66682-2 66682-4 66683-2 66683-4 466758-2††

mm2].060 B 5066682-9 — 1-5066683-0 — or 466963-1†† 91549-15Black

1.52 D 5066682-6 — 5066683-7 — or 567804-1†† Dot

26-22 A 745254-2 745254-6 745253-2 745253-6

AWG .050 B 1658544-2 1658544-1 1658543-2 1658543-1 466968-1†† Yellow

[0.12-0.4 1.27 C 745254-3 745254-7 745253-3 745253-7 or 567036-□†† 91525-15Dot

mm2]D 1658544-3 1-745254-6 1658543-3 1-745253-6 or 567849-1††

24-20 A 66506-3 66506-9 66504-3 66504-9 466422-□††

AWG .060 B 1658539-1 1658539-3 1658537-3 1658537-4 or 466900-1†† Red

[0.2-0.6 1.52 C 66506-4 1-66506-0 66504-4 1-66504-0 or 567801-1†† 91503-15Dot

mm2]D 1658539-2 1658539-4 1658537-1 1658537-2 or 1016002-1††

5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)

Assembly, order SAHT Adapter Part No 217201-1,Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1

(without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).

††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,

contact Technical Support.

Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2]

(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2](Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.

Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.

Size 20 DF,

Precision Formed,

Crimp Contacts

Contact Size—20

Pin Diameter—.040 [1.02]

*Test Current—7.5 ampere

(Single contact, free-air test current;

not to be construed as contact rating

current. Use only for testing.)

*Note: Total current capacity of each

contact in any given connector is

dependent on the heat rise resulting

from the combination of electrical loads

of all contacts in the connector

arrangement and the maximum ambient

temperature in which the connector will

be operating. See page

.085

[2.16] Dia.

Max.

.085

[2.16] Dia.

Max.

.390

[9.91]

.370

[9.34]

.555

[14.1]

.575

[14.61]

.0400±.0015

[1.02±0.034]Dia.

Localized Gold Plate Area

.100

[2.54]

Socket

CPC

Series 2

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC

Series 2

Size 20 DM,

Screw-Machined,

Crimp Contacts

Pin Diameter—.040 [1.02]

Test Current*—7.5 amperes (Single

contact, free-air test current; not to be

construed as contact rating current.

Use only for testing.)

Material and Finish

Pin Body—Copper alloy per

QQ-B-626

Socket Body—Beryllium copper

per QQ-C-530

Socket Sleeve—Passivated stainless

steel per QQ-S-766

Plating pin and socket body—

.000050-.000100 [0.00127-0.00254]

min. gold over .000100-.000150

[0.00254-0.00381] min. copper

Gold plating per MIL-G-45204

Copper plating per MIL-C-14550

Type 20 DF, Solder

Contacts

Pin Diameter—.040 [1.02]

Test Current*—7.5 amperes (Single

contact, free-air test current; not to be

construed as contact rating current. Use

only for testing.)

Material and Finish

Pin—Brass, plated gold flash over

nickel on entire contact with additional

.000030 [0.00076] min. gold on

mating end

Socket—Phosphor bronze, plated

gold flash over nickel on entire contact

with additional .000030 [0.00076] min.

gold on mating end

*Note: Total current capacity of

each contact in a given connector is

dependent on the heat rise resulting

from the combination of electrical

loads of all contacts in the connector

arrangement and the maximum

ambient temperature in which the

connector will be operating. See

page 8.

Socket

M39029/64-369

(Supersedes M24308/11-1)

Socket

M39029/63-368

(Supersedes M24308/10-1)

Wire Size Tape Mounted Loose Piece Contacts Hand Tool Nos. Positioner Nos.

Range1Ins. Dia. Contact Contacts2

(Max.) Configuration Part Military Part Military Part Military Part

AWG mm2No. No. (M39029/) No. (M22520/) No. (M22520/) No.

24-20 0.2-0.6 .068 Pin 205089-2 64-369 205089-1 02-01 601966-1 2-08 601966-5

1.73 Socket 205090-2 63-368 205090-1

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel.

Strip Form Loose Piece

Contact No. Contact No.

Pin Socket Pin Socket

66570-2 66569-2 66570-3 66569-3

Note: Contacts to be soldered to wire before being inserted into

housing, 18 AWG [0.8 - 0.9 mm2]max. wire size.

.133

[9.58]

Max. .580

[14.73]

.390

[9.91]

.085

[2.16] Dia.

Max.

.0400±.0015

[1.02±0.034]Dia.

.150

[3.81]

Localized

Gold Plate

Area

.085

[2.16] Dia.

Max.

.070

[1.78] Dia.

Max.

.560

[14.23] Ref.

Signal Contacts (Continued)

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Contact Arrangements, Series 2

Shell Size 11

Shell Size 17

Note: Contact arrangements

shown are of pin mating face

(plug or receptacle). Socket

mating face is mirror image. .124 .000 .124

[3.15] [3.15]

.141 [3.58]

.033 [0.84]

.000

.091 [2.31] [.334

[8.48] Dia.

.124 [3.15]

Arrangement 11-8 Arrangement 11-9

Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73]

.248 .124 .000 .124 .248

[6.3] [3.15] [3.15] [6.3]

.294 [7.47]

.170 [4.32]

.062 [1.57]

.000

.062 [1.57]

.170 [4.32]

.294 [7.47] .124 [3.15]

Arrangement 17-28

Max. Wire Ins. Dia. = .068 [1.73]

Shell Size 23

.372 .248 .124 .000 .124 .248 .372

[9.45] [6.3] [3.15] [3.15] [6.3] [9.45]

.434 .310 .186 .062 .062 .186 .310 .434

[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.434 .310 .186 .062 .062 .186 .310 .434

[11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02]

.443 [11.25]

.319 [8.1]

.212 [5.38]

.105 [2.67]

.019 [0.48]

.143 [3.63]

.250 [6.35]

.357 [9.07]

.464 [11.79]

.448 [11.38]

.340 [8.64]

.232 [5.89]

.108 [2.74]

.000

.108 [2.74]

.232 [5.89]

.340 [8.64]

.448 [11.38]

Arrangement 23-57 Arrangement 23-63

Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73]

.062 .062

[1.57] [1.57]

45°

.496 .372 .248 .124 .000 .124 .248 .372 .496

[12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6]

.000

.124 [3.15] .124 [3.15]

.310

[7.87] .310

[7.87]

.186

[4.72] .186

[4.72]

.062

[1.57]

.062

[1.57]

CPC

Series 2

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Square Flange Receptacle

Free-Hanging Receptacle

Plug

Panel Thk.

.125

[3.18] Max.

EMax.

EMax. LMax.

Max.

MMax.

NMax.

AMax.

JDia.

Thread Size

(See chart)

Thread Size

(See chart)

Panel Cutout

Arrangement Dimensions Thread

No. ABCD EF GHJKLMN Size

11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-24

11-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 24.77 UNEF-2A

.809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-20

17-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 34.26 UNEF-2A

23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-18

23-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 UNEF-2A

Note: All dimensions apply to both standard and reverse sex connectors.

Max.

Thread Size

(See chart)

F±.010

[±0.25]

G±.025

[±0.64]

D±.010

[±0.25]

B±.015

[±0.38]

C±.010

[±0.25]

F±.010

[±0.25]

*H+.007

–.000

[+0.18] Dia.

D±.010

[±0.25]

C±.010

[±0.25]

B±.015

[±0.38]

Component Dimensions, Series 2

CPC

Series 2

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Circular Plastic Connectors, Series 3

CPC Connectors, Series 3

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black

Related Product Data

Contacts—Page 34–35

Contact Arrangement—Page 35

Component Dimensions—Page 36*

Accessories—Pages 38-42

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Standard Sex Connectors

(Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts)

Square Flange Receptacle

Arrangement With With Free-Hanging Plug

Mounting Holes Threaded Inserts1Receptacle

17-3 206036-2 213581-1 206207-1 206037-2

23-7 206137-1 206137-5 206137-2 206136-1

Reverse Sex Connectors

(Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts)

Square Flange Receptacle

Arrangement With With Free-Hanging Plug

Mounting Holes Threaded Inserts1Receptacle

17-3 206425-1 206425-5 206425-2 206426-1

23-7 206227-1 206227-6 206227-2 206226-1

1Four 4-40 threaded inserts per receptacle.

Note: Maximum wire insulation diameter is .220 [5.59].

Replacement Coupling Rings

Shell Size Part No.

17 213810-1

23 213812-1

Square Flange Receptacle

Free-Hanging Receptacle

Plug

*J Dia.

Panel Cutout

Panel Thk.

.125

[3.18] Max.

*E Max.

*E Max. *L Max.

Max.

*Thread Size

(See chart)

*Thread Size

(See chart)

*M Max.

*N Max.

*Thread Size

(See chart)

*Note:

See page 36 for Callout Dimensions

Plug

*F ±.010

[±0.25]

*G ±.025

[±0.64]

*H +.007

–.000

[+0.18] Dia.

*F ±.010

[±0.25]

*D ±.010

[±0.25]

*D ±.010

[±0.25]

*C ±.010

[±0.25]

*B ±.015

[±0.38]

Max.

*C ±.010

[±0.25]

*B ±.015

[±0.38]

1Four 4-40 threaded inserts per receptacle.

CPC

Series 3

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC

Series 3

Type XII, Precision

Formed, Crimp

Material

Copper

Finish

A—Tin

B—.000030 [0.00076] selective gold

over .000030 [0.00076] nickel

C—.000100 [0.00254] silver plated

contacts with lubricant added

Test Current Rating

Silver or Gold—35 amperes ‡

Tin—15 amperes ‡

‡Single contact, free-air test current;

not to be construed as contact

rating current. Use only for testing.

Refer to contact current carrying

capability information, page 8.

Related Product Data

Application Tooling—Pages 76-79

Technical Documents—Page 80

Male

Female

Male

Strip Form Contact Part Nos. Loose Piece Tooling

Wire Size Ins. Heavy Duty Contact Heavy Duty Die Set for

Range1Dia. Contact Standard*** Miniature*** Part Nos. Miniature Hand Tool 69710-1

Range Finish Applicator or 626 Pneumatic

AWG mm2Male Female Male Female Male Female Tool System

66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8

A266256-12—266256-52—266262-12—

16 1.25-1.4 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-23,7

and and 3.43-4.06 B266256-22—266256-42—266262-22—567455-□*** and

14-12 2-3

66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 90145-14,7

5C5266256-62—266256-72—266262-42—

66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8

A266254-12———

266260-12—

.190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6

10 5-6 4.83-5.59 B266254-22———

266260-22—567021-□*** 90140-17

66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2

5C5266254-42———

266260-42—

1Wire strip length—.281 [7.14].

2Ground contact.

3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2]wire.

4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2]wire.

5Recommended for high current/vibration applications where fretting corrosion is a problem.

7Die Set requires “C” Head Adapter Part No. 318161-1;Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

Extraction Tool No. 91019-3.

***Call Technical Support for Automatic Machine Applicator Part Numbers.

.615

[15.62]

.637

[16.18] .185

[4.7]

.085

[2.16] .200

[5.08] Min.

.230

[5.84] Max.

.230

[5.84] Max.

.230

[5.84] Max.

.978

[24.84]Ref.

1.500

[38.1] Ref.

1.267

[32.18] Ref.

.287±.006

[7.29±0.152]

.287

[7.29]

.230

[5.84] Max.

.015

[0.38] Cutoff

(Loose Piece Only)

.027

[0.686] Ref.

.027

[0.686]

Ref.

Extraction Tool Part No. 91019-3

Power Contacts, Series 3

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Power Contacts, Series 3 (Continued)

Contact Arrangements, Series 3

Shell Size 17 Shell Size 23

Note: Contact arrangements shown are of pin mating face (plug or receptacle).

Socket mating face is mirror image.

.148 .000 .148

[3.76] [3.76]

.107 [2.72]

.213 [5.41]

.000

Arrangement 17-3

Max. Wire Ins. Dia. = .220 [5.59]

Arrangement 23-7

Max. Wire Ins. Dia. = .220 [5.59]

.343 .172 .000 .172 .343

[8.71] [4.37] [4.37] [8.71]

.296 [7.52]

.000

.296 [7.52]

High Current Type XII

Crimp Contacts

The Multimate features of the High

Current Type XII contact have been

designed to fit into the existing AMP

Connectors such as CPC (Circular

Plastic Connector), CMC (Circular

Plastic Metal-Shell Connector),

GSeries, M Series, and CMPC

(Circular Multipin Connector)

housings. An initial T-Rise test in

free air has shown a 60 amp

capability with a 30° T-Rise with

8gage wires. The contact may be

crimped onto 8 AWG wire with a

Daniels Hand Tool M310 or AMP

P/N 356114-1 and Positioner

TP1068 or AMP P/N 356119-1.

Current-Carrying Capacity

The graph shows current-carrying

capacity versus temperature rise for

afully energized 3 position CPC

plug P/N 206037-2 and receptacle

P/N 206036-2. These initial

representative amperage ratings

were conducted with 8 AWG wires

that were 3 feet long.

Material

Body—Copper Alloy

Louvertac Band—Beryllium Copper

Retention Spring—Stainless Steel

Finish

Body—Silver

Louvertac Band—Gold

Extraction Tool Part No. 224155-1

Current Rating for 30°C Temperature Rise

100% Energized

3Circuit Connector (Wire-to-Wire)

TEMPERATURE RISE VS CURRENT

CURRENT IN AMPS

TEMPERATURE RISE (DEGREES C)

010 20 30 40 50 60 70

High Current

Type XII Socket

Part No. 193990-2

High Current

Type XII Pin

Part No. 193991-4

CPC

Series 3

CPC

Series 3

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Square Flange Receptacle

Free Hanging Receptacle

Free-Hanging Receptacle

Plug

JDia.

Panel Cutout

Panel Thk.

.125

[3.18] Max.

EMax.

EMax. LMax.

Max.

Thread Size

(See chart)

Thread Size

(See chart)

MMax.

NMax.

Thread Size

(See chart)

Arrangement Dimensions Thread

No. ABCDEF GHJKLMN Size

1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-20

17-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 UNEF-2A

1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-18

23-7 41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 UNEF-2A

Note: All dimensions apply to both standard and reverse sex.

F±.010

[±0.25]

G±.025

[±0.64]

F±.010

[±0.25]

*H+.007

–.000

[+0.18] Dia.

D±.010

[±0.25]

C±.010

[±0.25]

B±.015

[±0.38]

Max.

C±.010

[±0.25]

B±.015

[±0.38]

D±.010

[±0.25]

Component Dimensions, Series 3

CPC

Series 4

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Circular Plastic Connectors, Series 4

Panel Thk.

.125

[3.18] Max.

1.438±.010

[36.53±0.25]1.510 Max.

[38.35] Max.

Thread Size

1-3/8-18 UNEF-2A

CPC Connectors, Series 4,

Standard Sex

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Thermoplastic, 94V-0 rated,

black; 23-9M – Nylon 6/6, glass filled,

black

Related Product Data

Contacts—Pages 17-21 and 34–35

Contact Arrangements—Below

Accessories—Pages 38-42

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Arrangement No. of Cavities Square Flange Free-Hanging Plug

Power Multimate Receptacle Receptacle

23-9M 6 (POWERBAND) 3 1776247-21— 206136-4

23-13M 5(Type XII) 8 211825-1 211825-2 211824-1

23-16M 4 (Type XII) 12 207486-1 207486-2 207485-1

23-22M 2(Type XII) 20 206613-1 206613-3 206612-1

1Four 4-40 threaded inserts per receptacle.

Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts.

Contact Arrangements,

Series 4

Shell Size 23

Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts)

Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts)

Replacement Coupling Ring

Shell Size Part No.

23 213812-1

.400 [10.16]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.400 [10.16]

.364 .182 .182 .364

[9.25] [4.62] .000 [4.62] [9.25]

.382 [9.7]

.316 [8.03]

.158 [4.01]

.000

.158 [4.01]

.316 [8.03]

.382 [9.7]

Arrangement 23-16M Arrangement 23-22M

Max. Wire Ins. Dia. = Max. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts,

.220 [5.59] for Power Contacts .220 [5.59] for Power Contacts

.276

[7.01] .276

[7.01]

.400

[10.16] .400

[10.16]

.455

[11.56] .091

[2.31] .091

[2.31] .455

[11.56]

.273

[6.93] .273

[6.93]

.184

[4.67] .184

[4.67]

.000

.092

[2.34] .092

[2.34]

Panel Cutout

1.438±.010

[36.53±0.25]

1.750±.025

[44.45±0.64]

1.438±.010

[36.53±0.25]1.610

[40.89] Max.

.520±.015

[13.21±0.38]

.156±.010

[3.96±0.25]

1.438±.010

[36.53±0.25]1.510 Max

[38.35] Max. 1.733 Max.

[44.02] Max.

1.505 Max.

[38.23] Max.

Thread Size

1-3/8-18 UNEF-2A

1.635

[41.53]

Max.

.520±.015

[13.21±0.38]

.156±.010

[3.96±0.25]

1.635

[41.53]

Max.

1.645 Max.

[41.78] Max.

1.788Max.

[45.42] Max.

Thread

Size

1-3/8-18

UNEF-2A

.407

[10.34]

.307

[9.4]

.255

[6.48] .407

[10.34]

.307

[9.4]

.255

[6.48]

.000

.407 [10.34]

.360 [9.14]

.254 [6.45]

.000

.254 [6.45]

.360 [9.14]

.407 [10.34]

Note: Contact arrangements

shown are of pin mating face

(plug or receptacle). Socket

mating face is mirror image.

Arrangement 23-13M

Max. Wire Ins. Dia. =

.150 [3.81] for Multimate Contacts,

.220 [5.59] for Power Contacts

.150 +.007

–.000

[3.81+0.18]Dia.

Plug (Accepts Type XII Female and Multimate socket contacts)

.296

[7.52]

.343

[8.71]

.343

[8.71]

.296

[7.52]

.079

[2.01]

.000

.079

[2.01]

.172

[4.37]

.172

[4.37]

NEW

Arrangement 23-9M

CPC Connector Accessories

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connector Accessories

Cable Clamps

Cable clamps provide strain

relief and can be used on

all series receptacles and

plugs.

Material

Black thermoplastic heat-stabilized,

fire-resistant, self-extinguishing, UL

94V-0 rated

Standard Size

For additional information

concerning cable clamps, refer

to Instruction Sheet

408-7582.

Clamping

Insert

Plug

(See Note 3)

Clamping

Insert

Cable

Clamp

Cable Part No.

Shell Dimensions O.D. Thread Individually Bulk

Size AB (Max.) Size Packaged Packaged*

.825 1.250 .329 1-206062-7**

11 20.96 31.75 8.36 5/8-24 UNEF-2B 1-206062-4 (400)

.950 1.400 .453 206966-9**

13 24.13 35.56 11.51 3/4-20 UNEF-2B 206966-7 (200)

1.125 1.400 .453 1-206070-0**

17 28.58 35.56 11.51 15/16-20 UNEF-2B 206070-8 (200)

1.600 1.555 .703 1-206138-0**

23 40.64 39.5 17.86 1-3/8-18 UNEF-2B 206138-8 (100)

**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.

**Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88].

Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts.

Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.

Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40).

4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—

5019024-2, 5/8 in. [15.88]—5019024-3, 1in. [25.4]—5019024-4,3/4 in. [19.05]—5019024-5.

Notes: 5. Cable clamp inserts not sold separately.

Large Size

Cable Part No.

Shell Dimensions O.D. Thread Individually Bulk

Size AB (Max.) Size Packaged Packaged*

.850 1.450 .453 206358-6**

11 21.59 36.83 11.51 5/8-24 UNEF-2B 206358-5 (200)

1.131 1.655 .703 207008-6**

13 28.73 42.04 17.86 3/4-20 UNEF-2B 207008-5 (100)

1.131 1.655 .703 1-206322-0**

17 28.73 42.04 17.86 15/16-20 UNEF-2B 206322-9 (100)

1.600 1.655 1.125 206512-6**

23 40.64 42.04 28.58 1-3/8-18 UNEF-2B 206512-5 (75)

**Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered.

**Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88].

Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with

each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts.

Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws

and the clamping inserts.

Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40).

4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]—

5019024-2, 5/8 in. [15.88]—5019024-3, 1in. [25.4]—5019024-4,3/4 in. [19.05]—5019024-5.

Notes: 5. Cable clamp inserts not sold separately.

±.025 Dia.

A[±0.64] Dia.

±.030

B[±0.76]

Clamping

Insert

Plug

(See Note 3)

Clamping

Insert

Cable

Clamp

The clamping area can be

adjusted by reversing the

clamping insert as shown

below.

A±.025

[±0.64] Dia.

B±.030

[±0.76]

CPC Connector Accessories (Continued)

Self-Centering Cable Clamp

(for Shell Size 23)

The self-centering cable clamp is

used in applications where strain

relief protection is required and

the cable or wire bundle is large

and/or stiff.

Material

Black thermoplastic, UL 94V-0 rated

Part Numbers

207774-3 (individually packaged)

207774-4 (bulk packaged)

Right-Angle Cable Clamps

Right-angle cable clamps are used

in tight areas where typical 180°

cable clamp strain reliefs will not fit.

Material

Black thermoplastic, UL 94V-0 rated

Related Product Data

Technical Documents — page 80

1.600±.015 Dia.

[40.64±0.38]Dia.

1.663±.030

[42.24±0.76]

Clamping

Insert

Plug

(See Note 3)

Cable

Clamp Clamping

Insert

Clamping

Insert

Thread Size

1-3/8-18 UNEF-2B

Adjustable

Clamping Area

(See Note 1)

Intermediate

Adjustable

Clamping Area

(See Note 1)

Minimum Adjustable

Clamping Area

(See Note 1)

Maximum

Notes: 1. Clamping area is adjustable by inverting clamping

inserts; maximum cable diameter is 1.125 [28.58].

2. Components for cable clamp are packaged

unassembled. This includes the cable clamp, two

screws (1.00 [25.4]) and the clamping inserts.

3. Cable clamp can be threaded directly onto plugs or

receptacles, or onto back-shell extenders (page 40).

Shell Dim. Cable O.D. Coupling Ring Part Number

Size A Max. Thread Size Kit Kit w/Cover

11 .900 .329 5/8-24 UNEF-2B 796379-2 1546347-2

[22.86] [8.36]

13 1.100 .453 3/4-20 UNEF-2B 796380-2 1546348-2

[27.94] [11.51]

17 1.200 .453 15/16-20 UNEF-2B 796381-2 1546349-2

[30.48] [11.51]

23 1.500 .703 1-3/8-18 UNEF-2B 796382-2 1546350-2

[38.10] [17.86]

Style A Style B

Part Number 213982-1

(for Shell Size 13)

1.025 Dia. Max.

[28.04]

Body

1.400±.070 (Assembled)

[35.56±1.78]

Clamping Nut

Kit Kit w/Cover

CPC Connector Accessories

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connector Accessories

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connector Accessories (Continued)

Back-Shell Extender

(for Shell Size 23)

Aback-shell extender is used with a

cable clamp in applications where

added length and/or additional wire

breakout are required.

Material

Black glass-filled thermoplastic

Part No. 207055-1

Panel Mount Flanges

(for Plugs only)

Apanel mount flange is used in

applications that require the plug

half of a connector to be panel

mounted.

Material

Black thermoplastic

DDia.

CDia. Max.

Panel Mount

Flange

Plug

1.200±.015

[30.48±0.38]

1.620

[41.15]

Dia. Max.

1.450 Max.

[36.83] Max.

Cable

Clamp

Thread Size

1-3/8-18 UNEF-2A

Plug

(See Note)

Back-Shell

Extender

Thread Size

1-3/8-18 UNEF-2B

Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the

appropriate size (pages 38 and 39).

.156

[3.96]

Ref.

.280

[7.11]

Shell Dimensions Part

Size A B C D No.

.844 1.125 .750 .125

11 21.44 28.58 19.05 3.18 207299-1

.969 1.280 .875 .125

13 24.61 32.51 22.22 3.18 207299-2

1.125 1.435 1.110 .150

17 28.58 36.45 28.19 3.81 207299-3

1.438 1.750 1.510 .150

23 36.53 44.45 38.35 3.81 207299-4

A±.010

[±0.25]

(2 Places)

B±.015

[±0.38]

(2 Places)

CPC Connector Accessories (Continued)

Flexible Cable Boot and

Internal Cable Grip

(for Shell Size 11)

Flexible cable boots, with internal

cable grip installed, provide strain

relief capabilities for jacketed cable

in applications where aesthetic

appearance is essential. They

can be threaded onto plugs or

receptacles.

Material

Black thermoplastic

Cable Range

.150-.250 [3.81-6.35] Dia.

Part Numbers

207489-1 (Cable Boot)

207490-1 (Cable Grip)

Flexible Cable Boot and

Internal Cable Grip

(for Shell Size 17)

Flexible cable boots, with internal

cable grip installed, provide strain

relief capabilities for jacketed cable

in applications where aesthetic

appearance is essential. They

can be threaded onto plugs or

receptacles.

Material

Black thermoplastic

Part Numbers

207241-1 (Cable Boot)

207387-1 (Cable Grip)

ADia. = .325 [8.26] for cable range

of .200-.250 [5.08-6.35]

207387-2 (Cable Grip)

ADia. = .385 [9.78] for cable range

of .250-.350 [6.35-8.89]

2.750±.031

[69.85±0.79]

2.750±.031

[69.85±0.79]

1.090±.010

[27.69±0.25]Dia.

.400±.010

[10.16±0.25]

Dia.

1.795±.010

[45.59±0.25]

.265

[6.73] Dia.

.360

[9.14] Dia.

.885

[22.48] Dia.

.345

[8.76] Dia.

.265

[6.73] Dia.

.850

[21.59]

Dia. 1.795

[45.59]

.390

[9.91]

Flexible Cable Boot

Internal Cable Grip

Plug

Internal

Cable Grip

Flexible

Cable Boot

Jacketed

Cable

Plug

Internal

Cable Grip

Flexible

Cable Boot

Jacketed

Cable

.050

[1.27]

.390

[9.91]

ADia.

1.090

[27.69]

Dia.

CPC Connector Accessories

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connector Accessories

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

CPC Connector Accessories (Continued)

Keying Plugs

Keying plugs are used to

provide keying capabilities

for all connector series.

Keying plugs are used in

socket cavities of standard

sex plugs and reverse sex

receptacles, except when

used with sealing caps.

1.000

[25.4]

Series 1 and Series 4 Keying Plug

(for Types III+ and Subminiature COAXICON Contacts)

Series 2 Keying Plug

(for Size 20 DM and 20 DF Contacts)

Series 3 and Series 4 Keying Plugs

(for Type XII Contacts)

Part No. 200821-1

Part No. 206509-1

Part Nos. 206508-1 (Socket Cavities)—Shown Above

207597-1 (Pin Cavities)

.116 Max.

[2.95] Dia.

.200±.010

[5.08±0.25]

.053±.001

[1.35±0.03]

Dia.

1.733

[44.01] Max.

Material

Nylon, natural, UL 94V-2 rated

Material

Polyphenylene oxide, white,

UL 94V-1 rated

Material

(206508-1) Nylon, natural, UL 94V-2

rated

(207597-1) Thermoplastic, black,

UL 94V-0 rated

One-Piece Sealed Circular Plastic Connectors

Product Facts

■Economical environmentally

sealed connector designed

for industrial applications

■Meets major Industrial

Standards

■High strength, impact

resistant thermoplastic

housing, rated UL 94V-0

■Contains wire entry and

peripheral seals

■AMP POWERBAND precision

formed power contact

(Series 5 and 6)

■Type III+ precision formed

signal/low current contacts

(Series 1 and Series 6)

■Other configurations in

Series 1 can be made

available, contact your local

Tyco Electronics Sales

Engineer or Tyco Electronics,

Harrisburg, PA

The new Sealed One-Piece

Circular Plastic Connectors

are the latest product

innovation to the sealed

CPC product family. This

design allows for easy

assembly. The housing and

the seal are attached. A

newly designed wire entry

seal protects the rear of the

connector and a peripheral

seal protects the connector

interface. Simply crimp the

contact onto a wire and

insert the crimped wire

contact through the seal

and into the housing cavity.

The connector loads the

same as if the seal wasn’t

there. All connector cavities

come in a sealed condition.

No plugs are required if

you do not use a position

cavity. We have the

capability to provide this

product sealing to you in all

the shell sizes. If you don’t

see your particular size

configuration, contact your

local Tyco Electronics

Sales Engineer or call Tyco

Electronics for the latest

information.

Industry Standards

One-Piece Sealed CPC

products meet –

■IP 67 (Temporary

immersion)

Fluid Protection Against –

diesel fuel, gear and

engine lubricants, gasoline,

anti-freeze, hydraulic fluid,

water, salt sprays, etc.

Performance Characteristics

meets the same

performance character-

istics as shown on page 6.

Operating Temperature Range—

-50°C to +125°C [-58˚F to +257˚F]

UL Voltage Rating—

Series 1 600 V (AC or DC)

Series 6 250 V (AC or DC)

.125 POWERBAND Power Contact –

45 amps, single contact

rating at 30°C T-Rise

Type III+ Contacts –

13 amps, single contact

rating at 30°CT-Rise

Flammability Rating—

UL 94V-0 rated

Sealing Capability—

Per IP 67

Housing Material—

High strength, impact

resistant thermoplastic

Fluid Resistance—

Diesel fuel, gear and engine lubricants,

gasoline, anti-freeze, hydraulic fluid,

water

One-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

One-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

One-Piece Sealed Circular Plastic Connectors, Series 1

1.705

[43.31] Max.

.094±.010

[2.39±0.25]

.844±.010

[21.44±0.25]

.844±.010

[21.44±0.25]

.687±.010

[17.45±0.25 Dia.

.420±.015

[10.67±0.38

.844±.010

[21.44±0.25] Typ.

1.750±.025

[44.45±0.64]

.844±.010

[21.44±0.25] Typ.

1.125±.025

[28.58±0.64]

1.705

[43.31] Max.

.420±.015

[10.67±0.38] .094±.010

[2.39±0.25]

.687±.010

17.45±0.25 Dia.

1.425

[36.20] Max.

.453

[11.5]

Arrangement

Sex

Square Flange Recptacle Free-Hanging Plug Insulation

Shell No. of With Mounting With Threaded Receptacle Diameter

Size Positions Holes Inserts1

11-4 Standard 796095-2 – 796096-2 796094-2 .065-.100 [1.65-2.54]

Reverse 788154-2 – 788155-2 788153-2 .065-.100 [1.65-2.54]

13-9 Standard 788158-2 – 788159-2 788157-2 .065-.100 [1.65-2.54]

17-14 Reverse 796272-1 – 796273-1 796271-1 .065-.100 [1.65-2.54]

17-16 Standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54]

Standard 796275-2 – 796276-2 796274-2 .040-.080 [1.01-2.03]

23-24 Standard 796190-1 – 796291-1 796188-1 .065-.120 [1.65-3.04]

23-37 Standard 796286-1 – 796287-1 796288-1 .065-.100 [1.65-2.54]

1Four 4-40 threaded inserts per receptacle.

Sealed CPC Receptacles,

Special Series 1 with

Pre-Installed, Bonded

Peripheral Seal

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material and Finish

Housing—Thermoplastic, UL 94V-0

rated, black

Seal—Elastomer, gray

Related Product Data

Contacts—Pages 17-22

Contact Arrangement—Page 24

Component Dimensions—

Size 11-4 shown; request Customer

Drawings for other sizes

Accessories—Pages 38-42 and

51-54

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Square Flange Receptacle (Uses Flange Seal Part No. 81665-■■ on page 51)

Plug

.935

[23.75] Dia. Max.

.817

[20.75] Max.

Free-Hanging Receptacle

.975

[24.77] Dia. Max.

Assembly Accessories

Seal Protectors are recommended to aid

contact insertion through the wire entry

seal. They are reusable.

Wire Entry Seal Plug

Part Number 796075-1 (6 per carrier strip)

Material—Polypropylene, natural

Recommended Panel Cutout

Part Number 208337-1 (Insert Pins)

Part Number 208338-1 (Insert Sockets)

One-Piece Sealed Circular Plastic Connectors, Series 5

1.683

[42.75] Max.

1.783

[45.29] Max.

CPC Connectors, Series 6

Sealed

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Nylon, glass-filled UL rated

94V-0, black

Related Product Data

Contacts—Pages 17-23 and 47

Application Tooling—Pages 76-79

Technical Documents—Page 80

1.625

[41.28] Max.

.520

[13.21] .156

[3.96]

1.505

[38.23] Max.

1.438

[36.53]

1.625

[41.28] Max.

.520

[13.21] .156

[3.96]

1.505

[38.23] Max.

1.438

[36.53]

1.500

[38.10] Max.

1.728

[43.89] Max.

Arrangement Insulation Diameter Square Flange Free-Hanging

Shell No. of Sex Receptacle Plug

Size Positions Power Signal w/Mounting Holes Receptacle

23-16 .095-.205 .065-.100 Standard 796466-1 796207-1 796203-1

[2.41-5.21] [1.65-2.54] Reverse — 796330-1 796332-1

Arrangement Insulation Square Flange Free-Hanging Plug

Shell No. of Diameter Receptacle Receptacle

Size Positions

17-3 .095-.205 [2.41-5.21] 788189-1 796112-1 788188-1

.150-.265 [3.81-6.73] 788189-2 796112-2 788188-2

Plug

Free-Hanging Receptacle Square Flange Receptacle

One-Piece Sealed Circular Plastic Connectors, Series 6

CPC Connectors, Series 5

Sealed – Reverse Sex

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Nylon, glass-filled UL rated

94V-0, black

Related Product Data

Contacts—Page 47

Accessories—Page 51

Application Tooling—Pages 76-79

Technical Documents—Page 80

Plug

1.435

[36.45]

1.125±.010

[28.58±0.25].514

[13.06]

1.050

[26.67]

Dia.

.094

[2.39]

1.690 Max.

[42.93]

1.105 Dia. Max.

[28.07]

1.105 Dia.

[28.07]

1.690 Max.

[42.93]

1.349

[34.26] Max.

Dia.

1.435

[36.45]

1.750

[44.45] 1.438

[36.53]

1.125±.010

[28.58±0.25]

Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)

One-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed Circular Plastic Connectors

Product Facts

■Economical environmentally

sealed connector designed

for industrial applications

■Meets major Industrial

Standards

■High strength, impact

resistant thermoplastic

housing, rated UL 94V-0

■Contains wire entry,

peripheral, and full

interfacial seals

■AMP POWERBAND precision

formed power contact

(Series 5 and 6)

■Type III+ precision formed

signal/low current contacts

(Series 6)

■Other configurations in

Series 1 can be made

available, contact your local

Tyco Electronics Sales

Engineer or Tyco Electronics,

Harrisburg, PA

Sealed CPC connectors are

the latest additions to the

growing family of AMP

Circular Plastic Connectors.

Sealed CPC connectors

were developed as part of

the Series 5 and 6 product

line, specifically to meet the

increasing demand for an

economical environmentally

sealed connector.

Sealed CPC connectors

are designed to meet the

requirements of UL, CSA,

and VDE for

environmentally sealed

connectors used in

industrial applications.

In addition, sealed CPC

connectors are designed

to meet the latest SAE and

ASAE requirements as

outlined in the standards

listed here.

Sealed CPC connectors

incorporated the latest

technology in thermoplastic

design and use the new

AMP POWERBAND

precision formed high

current contact.

Illustrated above are the

Series 5 (power) and Series 6

(power/signal mix) sealed

connector configurations.

Other sizes are available in

a Series 1 (signal/low

current) configuration.

Contact your local Tyco

Electronics Sales Engineer,

or call Tyco Electronics for

the latest design

information.

Industry Standards

Two-Piece Sealed CPC

connectors meet—

■IP65

Performance Characteristics

Operating Temperature Range—

-50°C to +125°C [-58˚F to +257˚F]

UL Voltage Rating—

Series 5 600 V (AC or DC)

Series 6 250 V (AC or DC)

.125 POWERBAND Power Contact –

45 amps, single contact

rating at 30°C T-Rise

Type III+ Contacts –

13 amps, single contact

rating at 30°C T-Rise

Flammability Rating—

UL 94V-0 rated

Sealing Capability—

Per IP 65

Housing Material—

High strength, impact

resistant thermoplastic

Fluid Resistance—

Diesel fuel, gear and engine lubricants,

gasoline, anti-freeze, hydraulic fluid,

water

Technical Documents

Instruction Sheet

408-4317 Two-Piece Sealed CPC

Connectors

Product Specification

108-1579 Sealed CPC Connectors

with Removable Contacts

Sealed Circular Plastic Connectors

Multimate Size 16 Contacts

Precision formed signal/low current

Pin Diameter—.062 [1.57]

Test Current—13 amps max.

Specifically designed for

AMP CPC Connectors,

Series 5 and 6, the new

.125 POWERBAND contact

offers the performance of a

MIL-Spec screw machined

Size 8 contact with the

economy of a stamped

and formed, strip-feed

contact. Strip-feed contacts

offer maximum production

capabilities using standard

AMP bench-mount, semi-

automatic termination

equipment. For low volume,

prototype or maintenance

and repair requirements,

the .125 POWERBAND

contact is available in loose

piece form.

.125 POWERBAND

Pin Contact .125 POWERBAND

Socket Contact

.125 POWERBAND Contacts

Precision formed high current

Pin Diameter—.125 [3.175]

Test Current—50 amps max.

Extraction Tool

Part Number 318813-1

(Instruction Sheet 408-4374)

Material and Finish

Contacts—Copper with beryllium

copper spring

Plating Code

A — Post plated .000200 [0.00508]

min. silver in mating area with .000050

[0.00127] min. silver on remainder of

contact, all over .000050 [0.00127] min.

nickel

B — Post plated .000030 [0.00076]

min. gold in mating area with gold flash

on remainder of contact, all over

.000050 [0.00127] min. nickel

Related Product Data

Application Tooling—Pages 76-79

Technical Documents—Page 80

See pages 17-23 for complete product information and part numbers of Size 16

contacts applicable in Sealed CPC Connectors.

Type III+

Precision Formed Contacts

Type II

Screw-Machined Contacts

.125

[3.18]

Dia.

.400

[10.16]

Standard

Extended1

.485

[12.32]

.206

[5.23] Dia.

.206

[5.23]

Dia.

Contact

Strip

Serrations

1For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.

‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information, page 8.

Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable.

*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter

holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.

Contact Part No. Tooling Part No.

Heavy Duty Miniature (HDM) Die Sets for

Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1

AWG/mm2Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool

Base Part No. 354500) System*

A Standard 213845-1 213847-1 213845-3 213847-3

14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1

2-3 A Extended1213845-5 — 213845-7 —

B Extended1213845-6 — 213845-8 —

A Standard 213841-1 213843-1 213841-3 213843-3

10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG)

5-8 A Extended1213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG)

B Extended1213841-6 — 213841-8 —

Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed Circular Plastic Connectors, Series 5

CPC Connectors, Series 5

Sealed – Reverse Sex

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Nylon, glass-filled UL rated

94V-0, black

Related Product Data

Contacts—Pages 47

Accessories—Page 51

Application Tooling—Pages 76-79

Technical Documents—Page 80

Free-Hanging Receptacle

Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Free-Hanging Plug

Receptacle Receptacle

17-3 - Connector 213889-2 213890-2 213905-1

17-3 - Wire Entry Seal Kit 213899-1 213899-1 213899-1

Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.

*Wire entry seals require cable clamp kits.

Wire Entry Seals*

*Cable clamp kit 213902-3

required. (Similar to 206322-9.

See page 38 for dimensional detail

of cable clamp) or cable clamp kit

213904-3. (Similar to 206070-8.

See page 38 for dimensional detail

of cable clamp).

Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60].

Replacement Coupling Ring

Shell Size Part No.

17-3 213810-1

Plug (With Full Interfacial Seal)

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]

Typ. .420

[10.67] .280±.010

[7.11±0.25]

1.090±0.15

[27.69±0.38]

Dia.

1.050

[26.67]

Dia.

.094

[2.39]

.065±.003

[1.65±0.08]

Typ.

1.675±.013

[42.54±0.33]

Typ.

.094

[2.39]

1.050

[26.67]

Dia.

1.090±.015

[27.69±0.38]

Dia.

.065±.003

[1.65±0.08]

Typ.

1.146±.010

[29.11±0.25]

1.295±.010

[32.89±0.25]

Dia.

1.675±.013

[42.54±0.33]

Typ.

.420

[10.67] .280±.010

[7.11±0.25]

.995

[25.27]

.280±.010

[7.11±0.25]

1.609±.015

[40.87±0.38]

1.349

[34.26] Max.

Dia.

Rear View

Receptacles

.880

[22.35]

Dia.

.325

[8.26]

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]

Typ.

When

Flush

Rear View

Plugs Side View

Plugs/Receptacles

Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)

Two-Piece Sealed Circular Plastic Connectors, Series 6

Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51)

Free-Hanging Receptacle

Plug

Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts)

Arrangement Square Flange Free-Hanging Plug

Receptacle Receptacle

17-10 Connector 213893-2 213894-2 213906-1

17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1

Wire Entry Seal*

*Cable clamp kit 213902-3

required. (Similar to 206322-9.

See page 38 for dimensional detail

of cable clamp) or cable clamp kit

213904-3. (Similar to 206070-8.

See page 38 for dimensional detail

of cable clamp). Rear View

Receptacles Rear View

Plugs Side View

Plugs/Receptacles

Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts.

Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts.

Replacement Coupling Ring

Shell Size Part No.

17-10 213810-1

CPC Connectors, Series 6

Sealed – Reverse Sex

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material

Housing—Nylon, glass-filled UL rated

94V-0, black

Related Product Data

Contacts—Pages 17-21 and 47

Accessories—Page 51

Application Tooling—Pages 76-79

Technical Documents—Page 80

1.435±.015

[36.45±0.38]

.420

[10.67]

.280

[7.11]

1.090±.015

[27.69±0.38]

Dia.

.280±.010

[7.11±0.25]

.065±.003

[1.65±0.08]

Typ.

.280±.010

[7.11±0.25]

1.675±.013

[42.55±0.33]

1.675±.013

[42.55±0.33]

.094

[2.39]

.420

[10.67]

.995

[25.27]

1.090

[27.69] Dia.

1.146±.010

[29.11±0.25]

1.295±.010

[32.89±0.25]

Dia.

1.349 Max.

[34.26] Dia.

.880

[22.35] Dia.

.094

[2.39]

.065

[1.65]

1.609±.015

[40.87±0.38]

1.435±.015

[36.45±0.38]

1.125±.010

[28.58±0.25]

Typ.

1.125±.010

[28.58±0.25]

Typ.

Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate.

*Wire entry seals require cable clamp kits.

.325

[8.26] When

Flush

Two-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.

Two-Piece Sealed Circular Plastic Connectors, Special Series 1

Sealed CPC Receptacles,

Special Series 1 with

Pre-Installed, Bonded

Peripheral Seal

Listed part numbers are for

connectors only; contacts must

be ordered separately.

Material and Finish

Housing—Thermoplastic, UL 94V-0

rated, black

Seal—Elastomer, gray

Related Product Data

Contacts—Pages 17-21

Contact Arrangement—Page 24

Accessories—Pages 38-42 and 51

Performance Characteristics—

Page 6

Application Tooling—Pages 76-79

Technical Documents—Page 80

Square Flange Receptacle (Uses Flange Seal Part No. 81665- ■■on page 51)

Free-Hanging Receptacle

Series I Receptacles with Peripheral Seal

Arrangement Dimensions Square Flange Part No. Dimensions Free-Hanging Mates with

Shell No. of A B Sex With Mounting With Threaded C D Part No. Plug Part No.

Size Positions Holes Inserts1

11-4 1.125 .607 Std. 206061-2 –.935 .817 206153-2 206060-1

28.58 15.42 Rev. 206430-3 – 23.75 20.75 206430-4 206429-1

13-7 1.281 .812 Std. 211401-3 – 1.072 .874 – 211399-1

13-9 32.54 20.62 Std. 206705-3 208131-2 27.23 22.20 206705-4 206708-1

17-16 1.435 1.050 Std. 206036-4 – 1.310 1.161 206036-5 206037-1

17-14 36.45 26.67 Rev. 206043-4 – 33.27 29.49 206043-5 206044-1

23-24 1.750 1.438 Std. 206838-3 – 1.733 1.505 206838-4 206837-1

44.45 36.53 44.02 38.23

23-37 Std. 206151-3 –206151-4 206150-1

Rev. 206306-3 –206306-4 206305-1

1Four 4-40 threaded inserts per receptacle.

Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024.

2. Receptacles mate with Series 1 plugs found on page 10.

Receptacles with pre-installed, bonded peripheral seals are recommended for use in

sealing/splash-proof applications, or where connectors will be subjected to vibration.

Seal shown outside of

connector for illustration

purposes only.

Recommended Panel Cutout

Shell Dimension

Size E

11 .844

21.44

13 .969

24.61

17 1.125

28.58

23 1.438

36.53

4 Plc.

Two-Piece Circular Plastic Connector Sealing Accessories

One-Piece or Two-Piece Sealed CPC Sealing Accessories

Wire Entry Seal Kits

for Plug and Receptacle

Housings

Material and Finish

Seal—Silicon, black

Pressure Plate—Nylon, black

Flange Seals

Material Neoprene, black

Related Product Data

Dimensions—Shell Size 17 shown;

request Customer Drawings for other

sizes

Arrangement Insulation Dimension Kit for Kit for

No. Dia. Range A Pins Sockets

13-9 .075-.125 .681

1.91-3.18 17.30 213926-1 213925-1

17-3 .178-.265 .790

4.52-6.73 20.07 213899-1 213899-1

.178-.265

4.52-6.73 .790

17-10 .075-.125 20.07 213900-1 213900-1

1.91-3.18

17-14 .075-.125 .790 .

1.91-3.16 20.07 213919-2 213919-1

17-16 .075-.125 .790

1.91-3.16 20.07 213920-2 213920-1

Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity

identification.

Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for

two holes, .075-125 [1.95-3.18] for eight holes.

.250±.010

[6.35±0.25]

Dia.

.075

[1.94]

1.125

[28.58]

1.125

[28.58]

1.500

[38.1]

1.500

[38.1]

Dia.

Shell Size Part No.

11 81665-3

13 81665-4

17 (shown) 81665-2

23 81665-5

A±.010

[±0.254]

Seal Pressure

Plate

Sealed CPC Connectors

Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

AMP Circular Connectors for

Commercial Signal and Power Applications

Note: All part numbers

are RoHS Compliant.