RoHS Ready AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Introduction Product Facts Certified by Lightweight, all-plastic and metal-shell connectors CPC connectors are UL 94V-0 rated and made of stabilized, heat resistant, selfextinguishing thermoplastic material Metal-shell CPC connector housings made of UL 94V-0 rated thermoplastic Canadian Standards Association, File No. LR 7189 Produced under a Quality Management System certified to ISO 9001 R A copy of the certificate is available upon request. ISO9001ied if ert MIL-C-5015 Style Circular Plastic Connectors (CPC) Miniature CPC Connectors Product Facts Product Facts High impact resistant plastic housing made of UL 94V-0 rated material Lightweight Lower cost than standard MIL-C5015 connectors Industry accepted Type III+ pin and socket contacts, available on reels in strip form for high volume, low cost, automatic machine terminations, or in loose piece form for low volume, prototype or maintenance and repair C Certain products meet VDE Standard 062 Operating temperature range: -40C to +105C Available in panel or chassis mount and free-hanging configurations Six connector series for different interconnection requirements: Series 1--Standard density, signal and low-current applications using durable Multimate contacts (.062 [1.57] pin diameter) Quick connect/disconnect capability with thread assist, positive detent coupling Built-in pin and socket protection Polarized for proper mating of connector halves Special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts Full complement of optional accessories Recognized under the Component Program of Underwriters Laboratories Inc. for 250 VAC, rms or 250 VDC, Service; Series 1 and Series 3 (600 V); Series 4 (600 V) and Series 2, Series 6 (250 V) File No. E28476 Series 2--High density applications using Size 20 DM and 20 DF contacts (.040 [1.02] pin diameter) Series 3--Low density, power applications with Type XII contacts capable of carrying up to 35 amperes of current Improved alignment (U.S. Standard MIL-C-5015 Connectors) prevents mismating with other housing insert arrangements Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Series 4--Combination of standard and power density application with Type III+ and Type XII contacts R Series 5--Power density application with Size 8 screw machined and precision formed contacts Certified by Canadian Standards Association, File No. LR 7189 Compact, high contact density, environmentally sealed connectors Uses existing Mini-Universal MATE-N-LOK stamped and formed pin and socket contacts Two shell sizes--available in 1 to 4 and 5 to 9 position configurations Need more information? Call Technical Support. They are staffed with specialists well versed in Tyco Electronics products. They can provide: Technical Support Catalogs Technical Documents Product Samples Authorized Tyco Electronics Distributor Locations (c)1973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004, 2006 and 2007 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, MATE-N-LOK, POWERBAND, PRO-CRIMPER and TYCO are trademarks. R Intermateable with Metal-Shell sizes 20-14 and 18-10, MIL-C-5015 Style connectors R Komax and TopWin are trademarks of Komax AG. TETRASEALS is a trademark of Parker Hannifin Corporation. AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex are trademarks of Flexa GmbH & Co. Series 6--Combination of standard and power density application with Type III+ and Size 8 contacts Other products, logos, and Company names mentioned herein may be trademarks of their respective owners. Select connectors are recognized for 600 volts service. Restriction on the use of Hazardous Substances (RoHS) At Tyco Electronics, we're ready to support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. Note - For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly "Out of Scope" of the RoHS Directive such as hand tools and other non-electrical accessories. Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right. 2 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: Cross-Reference from Noncompliant to Compliant Products Ability to browse RoHS Compliant Products in our on-line catalog Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we've got the answers at www.tycoelectronics.com/leadfree South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CPC, Series 1 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CPC, Series 2 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CPC, Series 3 Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 CPC, Series 4 Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CPC Connector Accessories Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Sealed CPC Connectors One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 .125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 CPC Connector Sealing Accessories Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 MIL-C-5015 Style Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Connectors, Plugs and Receptacles--Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Connectors, Plugs and Receptacles--Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57 Metal-Shell Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71 Miniature CPC Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Part Number Index Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 3 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types Series 1--Size 16 Contacts 1 3 4 7 6 11 12 14 Series 1 connectors permit the use of multiple combinations of signal and coaxial circuits in the same housing by accepting durable Multimate contacts. These pin and socket contacts include Type III+ and subminiature coaxial contacts, interchangeable in the same Multimate contact cavity. Type III+ contacts (.062 [1.57] pin diameter) are capable of carrying a maximum of 13 amperes when crimped in wire. Type III solder contacts and posted contacts for pc board applications are also available. Many connector arrangements offer both standard and reverse sex contact loading--from 4 thru 37 positions. Series 2--Size 20 Contacts 3 1 4 8 9 14 20 15 25 21 28 26 Series 2 connectors accept Size 20 DF (precision formed) and Size 20 DM (screw-machined) pin and socket contacts with a .040 [1.02] pin diameter, Size 20 DF contacts are available in crimp and solder versions, as well as a posted version for wrap-type and pc board applications. Maximum current carrying capability is 7.5 amperes. Many connector arrangements offer both standard and reverse sex contact loading--from 8 thru 63 positions. Series 3--Power Contacts 1 2 3 5 6 10 AWG [1.4 to 5 mm2]. Two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. 7 Series 4--Combination Size 16 and Power Contacts 1 2 3 4 7 Series 3 connectors accept Type XII power contacts which can carry up to 25 amps per contact. These contacts will accommodate a wire size range of 16 to 5 6 11 10 8 13 14 16 Series 4 connectors accept Size 16 Multimate and Type XII power contacts, combining the signal and coaxial circuit capabilities of Series 1 connectors with the power circuit capabilities of Series 3 connectors. Available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. 15 4 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Connector Series and Types (Continued) 1 Series 5--Power Contacts .125 POWERBAND 2 Series 5 connectors combine the revolutionary performance of the new AMP POWERBAND Contact, high current contact in configurations similar to the Series 3 connectors. AMP POWERBAND contacts offer the electrical 3 2 3 1 8 9 10 Series 6--Combination, Size 16 and .125 POWERBAND Contacts Series 6 combines the high current and environmental sealing capability of Series 5, POWERBAND contacts, and the reliability of signal carrying, low current Type III+ contacts. performance of the best Mil Spec Size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. Series 5 connectors are environmentally sealable to meet IEC IP 65 and IP 67 specifications. Rated at 600 VAC or VDC, 45 amperes maximum in a single contact, the connectors are available in free-hanging and panelmount applications--one connector configuration containing three .125 POWERBAND contacts. This combination of power and signal contacts is offered in one connector configuration containing two .125 POWERBAND contacts and eight Type III+ signal pin and socket contacts. MIL-C-5015 Style--Size 16 Contacts This new addition to the AMP Circular Plastic Connector Line is specifically designed to be intermateable with MetalShell size 20-14 and 18-10, MIL-C-5015 Style connector systems. The high impact resistant plastic housing offers the advantages of light weight and lower cost than existing metal-shell connectors. In addition the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate family of connectors, the MIL-C-5015 style connector offers the economies of crimp Type III+ pin and socket contacts in reel-mounted, strip-form for high volume automatic machine termination, as well as in loose piece-form for low volume, prototype or maintenance and repair. Metal-Shell, Circular Plastic Connectors Metal-Shell CPC connectors consist of a black thermoplastic insert in a nickel-plated, zinc alloy shell. These connectors are currently available in shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. Miniature CPC Connectors These compact connectors accept existing MiniUniversal MATE-N-LOK pin and socket contacts, 30-18 AWG [.05-.8 mm2]. Two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions. Featuring high contact density and IP67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-to-panel applications. 5 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Performance Characteristics -- CPC and Metal-Shell CPC Connectors More information on the performance of AMP CPC and metal-shell CPC connectors is available by requesting the following AMP Product Specifications: 108-10024-- CPC Connectors 108-10037-- Type XII Contacts 108-10020-- Size 20 DM and 20 DF Contacts 108-10040-- Metal-Shell CPC Connectors 108-10042-- Type III+ Contacts 108-1579-- Sealed CPC Connectors with Removeable Contacts Test Description Procedure Requirements Maintenance Aging Contacts removed and reinserted 10 times using applicable tools No damage to contacts or housings. Contact retention maintained Contact Retention Axial load applied to contact to displace to the rear of the connector Contacts remain in place when subjected to a minimum 10 lb. load* Dielectric Withstanding Voltage (MIL-STD-1344, Method 3001) Connectors subjected to 1500 volts rms at sea level No breakdown or flashover Thermal Shock Connectors subjected to five cycles of temperature change (-55C and +125C) No damage Vibration (MIL-STD-202, Method 204, Test Condition B) Connectors vibrated (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Physical Shock (MIL-STD-202, Method 213A, Test Condition A) Connectors shocked 50 G (wired and mated). Contacts wired in series with 100 milliamperes flowing during the test No damage or loosening of parts. No interruption of electrical continuity longer than 10 microseconds Durability Connectors mated and unmated 25 times with tin plated contacts and 500 times with gold plated contacts No wear through damage to plating Corrosion (Salt Spray) (MIL-STD-202, Method 101, Test Condition B) Mated connectors subjected to 5% salt spray for 48 hours No damage Protection Against Solids a. Test wire is pushed into mated connectors b. Mated connectors subjected to circulating talcum powder a. Must not touch live parts b. No dust deposits observed on mating surfaces Protection Against Water Water is projected through jets against mated connector from any direction and then temporarily immersed in water No water deposits shall be observed on mating surfaces of contacts or housings Temperature Life Mated connectors subjected to a temperature of +125C for 200 hours No damage Insulation Resistance (MIL-STD-1344, Method 3003) Measurement made between adjacent contacts with connector mated 5000 megohms minimum ambient temperature Humidity (MIL-STD-202, Method 103, Test Condition B) Mated connectors subjected to 10 days moisture test Minimum insulation resistance of 100 megohms *For size 16 contacts. Size 8 contacts 25 lb. load, min. 6 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Environmentally Protected Circular Plastic Connectors, for Mated CPC Connectors Utilizing Peripheral Seals and either Wire Entry Seals (for Discrete Wire Applications) or Heat Shrink Boots (for Jacketed Cable Applications). Available are Various Sizes, Series 1, 5 and 6. Internal Protection (IP) Definition: Per IEC 60947, Appendix C-- Pertains to low voltage switchgear and control gear. Per IEC 60529--Pertains to degrees of protection provided by enclosures (IP code). Sample Designation: (Where x is a numeral value), i.e. IP 65 IP Codes IP X1 X2 Index Letter Degree of Protection against ingress of solid foreign objects Degree of Protection against ingress of water Degree of Protection, X1 Protection against ingress of solid foreign objects 1 No Protection Protection against objects >50mm diameter-- including inadvertently touched by hands 2 Protection against objects >12.5mm--including fingers 3 4 Protection against objects >2.5mm diameter including tools Protection against objects >1.0mm diameter-- including grains Degree of Protection, X2 0 1 2 3 4 5 Protection against ingress of solid foreign bodies 5 6 Protection against ingress of dust 6 7 Protection against ingress of water No Protection Vertical Dripping-- Protection against vertical drops of water Dripping <15-- Protection against dripping water when the enclosure is tilted 15 from vertical Spraying at an angle up to 60 from vertical Splashing--Protection against water splashed from any direction Jetting--Protection against water stream out of a nozzle, from any direction Powerful Jetting--Protection against temporary flooding due to powerful jet streams out of a nozzle from any direction Temporary immersion--Protection against temporary immersion 7 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Current Carrying Capabilities The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: Wire Size--Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. Current Rating Verification Can a contact rated at 10 amps carry 10 amps? Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco Electronics, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 ampere. Use it in a multi-position connector surrounded by other currentcarrying contacts or in high ambient temperatures, and the contact should carry less current. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's currentcarrying capacity decreases. A prudent design must set current levels for such end-of- CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size 75 60 Type XII Upgrade Size 8 Upgrade 60 56 .125 POWERBAND Contact 50 45 45 Size 8 35 Type XII Type I, Type II/III+ Upgrade Type III+, Type II, Type III+ Posted 30 23 13 15 11.85 Size 20 Upgrade 7.5 20 DF 0 Connector Size--In general, with more circuits in a connector, less current per contact can be carried. design-life (EODL) conditions. Practical current-carrying capacity is not an absolute, but an application-dependent condition. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying currentcarrying capacity. This method takes into account the various application factors that influence current rating. The method can be summarized as follows: The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. The contact's resistance stability is verified. The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30C. A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Current Load Distribution-- Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 105C. If the application has a high ambient temperature (over 75C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90C limits the contact T-rise to 15C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the Ambient Temperature--With higher ambient temperatures, less current can be carried. loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-ofdesign-life resistance. Before the contact is tested for current, Tyco Electronics subjects it to a sequence of tests that exercises the major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. 8 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Presentation -- An Example* Current Rating First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size (See figure 1). This represents the maximum current capacity of the contact. The curve is usually flat up to 75C ambient and then drops off. Up to 75C, the 30C T-rise limits the amount of current, and above 75C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105C. Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes (See figure 2). The designer first determines the base current for the ambient conditions of the application; then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. *Note: Data is not typical of a specific CPC connector configuration. For specific current rating information based on % connector loading, contact Tyco Electronics. To demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65C, a 50% loading of contacts in the housing, and 20 AWG [0.6mm2] wire. From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8mm2] wire. Figure 2, the rating factor for 50% loading and 20 AWG [0.6mm2] wire is 0.68. The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more practical and simplify the system design process. "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. Specific current-carrying data based on EOL and % loading is available from Tyco Electronics. Please contact your local Tyco Electronics Sales Engineer or call Tyco Electronics. Connector/Contact Acceptability As previously stated, choosing the correct connector/contact combination is fundamental to the successful function of all connectors. The Selector Chart shown at right, is designed to simplify your choice Each of the contacts can carry 9.5 ampere. However, if the ambient temperature is 80C the allowable T-rise becomes 25C. The base current must be lowered to 12.8 ampere so that the 105C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. Figure 1 15 Single Contact 18 AWG 10 5 Current Rating (Amperes) of connectors and their acceptable contacts. Once you have selected the wire size, currentcarrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (C) 90 100 Graph shows the relationship between base current, ambient temperature, and contact T-rise. AWG 18 20 22 24 26 Single 1 .83 .69 .59 .50 30% .97 .80 .66 .57 .49 50% .83 .68 .57 .48 .42 70% .65 .53 .45 .38 .33 100% .55 .45 .38 .32 .28 % Loading The presentation of currentcarrying capacity in AMP product specifications includes two parts: Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes. Contact Selector Chart Connector Type CPC Series 1 CPC Series 2 CPC Series 3 CPC Series 4 CPC Series 5 CPC Series 6 CPC 5015 CMC Series 1 CMC Series 2 CMC Series 3 CMC Series 4 20 DF Type I Type II Type III+ Posted Type III+ Type XII Sub-Mini Coax POWERBAND Contacts 9 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Size 1 CPC Connectors, Series 1 for Cable or Panel Mount Square Flange Receptacle *G .025 [0.64] (Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts) CPC Series 1 *D .010 [0.25] *J Dia. *F .010 [0.25] *Panel Thk. .125 [3.18] Max. *F .010 [0.25] *E Max. *H *A Max. *B +.007 -.000 Dia. [+0.18] *Thread Size (See chart) Panel Cutout .015 [0.38] *C .010 [0.25] Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. *A Max. *B .015 [0.38] *C .010 [0.25] Material Housing--Thermoplastic, 94V-0 rated, black .010 *E Max. *D [0.25] *L Max. *Note: See page 25 for callout dimensions *Thread Size (See chart) Related Product Data Contacts--Pages 17-23 Contact Arrangement--Page 24 Component Dimensions--Page 25* Accessories--Pages 38-42, 52-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Plug *K Max. *M Max. *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Replacement Coupling Rings Shell Size 11 13 17 23 Part No. 213811-1 213813-1 213810-1 213812-1 Arrangement Shell No. of Size Positions 11-4 13-9 17-16 23-24 Keying 23-37 Molded-in keying in two configurations: A--Standard Configuration: 5 Keys 1Four Keying A A A B A B A B Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 208130-1 208131-1 206036-8 -- 211839-1 -- 787610-1 -- 206061-1 206705-1 206036-1 213862-1 206838-1 213866-1 206151-1 213860-1 Free-Hanging Receptacle Plug 206153-1 206705-2 206036-3 -- 206838-2 -- 206151-2 -- 206060-1 206708-1 206037-1 213849-1 206837-1 213851-1 206150-1 213848-1 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement B--Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex. Shell No. of Size Positions 11-4 17-14 23-37 Keying A A B A B Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211102-1 211103-1 -- 206306-5 -- 206430-1 206043-1 796437-2 206306-1 213864-1 Free-Hanging Receptacle Plug 206430-2 206043-3 -- 206306-2 -- 206429-1 206044-1 796449-1 206305-1 213850-1 1Four 4-40 threaded inserts per receptacle. Key Style "A" is the Standard 5 Locating Key arrangement. Key Style "B" is the 4 Locating Key arrangement. 10 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1, VDE Tested CPC Connectors, Series 1, for Cable or Panel Mount (Accepts Type III+, HighCurrent Power, Type II and Subminiature Coax Contacts) Square Flange Receptacle *G .025 [0.64] *F .010 [0.25] *E Max. CPC Series 1 *D .010 [0.25] *J Dia. *F .010 [0.25] *Panel Thk. .125 [3.18] Max. +.007 *H -.000 Dia. [+0.18] *A Max. *Thread Size (See chart) Panel Cutout *B .015 [0.38] *C .010 [0.25] Designed to meet requirements of VDE as shown in DIN Specification 57627 Recognized under the Component Program of Underwriters Laboratories Inc. for 600 VAC and 600 VDC service, File No. E28476 Free-Hanging Receptacle *A Max. *B .015 [0.38] *C .010 [0.25] *D .010 [0.25] *E Max. *Note: See page 25 for callout dimensions *Thread Size (See chart) R Certified by Canadian Standards Association, File No. LR 7189 *L Max. R *K Max. Plug *M Max. Listed part numbers are for connectors only; contacts must be ordered separately. *N Max. Material Housing--Thermoplastic, 94V-0 rated, black *Thread Size (See chart) Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Contacts--Pages 17-23 Contact Arrangement--Page 24 Component Dimensions--Page 25* Accessories--Pages 38-42, 52-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Replacement Coupling Rings Shell Size 13 17 23 Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211401-4 211401-1 211767-2 211767-1 211771-2 211771-1 -- 213870-1 Arrangement Related Product Data Part No. 213813-1 213810-1 213812-1 Shell Size No. of Positions Keying 13-7 17-9 A A A 23-19 B 1Four 4-40 threaded inserts per receptacle. Plug 211399-1 211766-1 211770-2 213853-1 Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement Shell Size No. of Positions 13-7 17-9 23-19 Keying A A B A B Square Flange Receptacle With Threaded With Mounting Inserts1 Holes 211398-4 211398-1 -- 211769-1 -- 796439-2 -- 211773-1 -- 213868-1 Free-Hanging Receptacle Plug 211398-2 211769-3 -- -- -- 211400-1 211768-1 796450-1 211772-1 213852-1 1Four 4-40 threaded inserts per receptacle. Key Style "A" is the Standard 5 Locating Key arrangement. Key Style "B" is the 4 Locating Key arrangement. Keying A--Standard Configuration: 5 Keys B--Optional Configuration: 4 Keys 11 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 1.435.015 [36.450.38] Square Flange Receptacles, Printed Circuit Board Mount .094 [2.39] 1.125.010 [28.580.25] Typ. with .025 [0.64] sq. solder tails .420.015 [10.670.38] B CPC Series 1 .150 Dia. [3.81] 4 Holes 1.435.015 [36.450.38] 1.050.010 [26.670.25] Dia. 1.125.010 [28.580.25] Typ. A .125 Max. [3.18] Panel Thk. Standard Sex (Posted Pin Contacts) Material and Finish Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area C--Plated tin on the entire contact, tin on the termination area Arrangement No. Keying Style A .816 20.73 .816 20.73 .816 20.73 .816 20.73 .816 20.73 A B .220 5.59 .816 20.73 .679 17.24 .674 17.12 .654 16.61 .679 17.24 .654 16.61 .679 17.24 .654 16.61 -- 207825-9 A 13-7 -- 1-796433-1 A 208223-9 -- A -- 1-208223-0 A -- 1-207303-5 1-207303-3 213855-4 1-207303-4 -- -- 213855-3 13-9 17-16 Dimensions A B .119 3.02 .220 5.59 .220 5.59 .220 5.59 .220 5.59 11-4 Related Product Data Contact Arrangement--Page 24 Performance Characteristics-- Page 6 Technical Documents--Page 80 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts Contact Finish Code Peripheral Seal A N A N A N A N A C N A N A N A N C N A N A N A N 213782-4 -- A 213859-2 -- B -- 213588-2 A 213798-3 -- A Molded-in keying in two configurations: 213780-2 -- A A--Standard Configuration: 5 Keys 213857-2 -- B 1-206934-1 -- A .429 10.90 .618 15.70 .220 5.59 .618 15.70 .220 5.59 .429 10.90 .220 5.59 A N 206934-5 -- 208132-2 1-206934-8 213854-3 -- 1-206934-7 -- -- -- A .119 3.02 .654 16.61 A N Y A A B .429 10.90 .654 16.61 C A A N 1-206934-9 -- A .618 15.70 .654 16.61 A N Keying 23-19 23-24 B--Optional Configuration: 4 Keys to prevent mismating of standard and reverse sex. 23-37 Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. .119 Min. [3.02] .618 Max. [15.70] 12 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Printed Circuit Board Mount 1.050 [26.67] 1.435.015 [36.450.38] .094.005 [2.390.13] .420.005 [10.670.13] 1.125.005 [28.580.13] with .025 [0.64] sq. solder tails 1.050.005 Dia. [26.670.13] 1.435.015 [36.450.38] 1.110 Max. Dia. [28.19] .030 A [0.76] Typ. B Material and Finish Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area C--Plated tin on the entire contact, tin on the termination area .125 [3.18] Max. Thk. Panel Reverse Sex (Posted Socket Contacts) Arrangement No. Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts Keying Style Contact Arrangement--Page 24 Performance Characteristics-- Page 6 Technical Documents--Page 80 Keying--Page 12 Special CPC Connectors, Square Flange Receptacles, Printed Circuit Board Mount With Round Posted Contacts (Size 16), Contact Arrangement 17-16 17-9 17-14 23-19 Dimensions A B A .159 4.04 .704 17.88 .220 5.59 .368 9.35 .220 5.59 .159 4.04 .645 16.38 .557 14.15 .368 9.35 .536 13.61 .541 13.74 .536 13.61 .536 13.61 .536 13.61 .536 13.61 .394 10.00 .374 9.50 .374 9.50 -- -- A B .557 14.15 .374 9.50 1-208224-2 -- A 1-213828-6 -- A 207890-2 -- A .368 9.35 .368 9.35 .159 4.04 .374 9.50 .374 9.50 .374 9.50 208283-4 -- A 1-788130-1 -- A 1-213826-1 -- A 213729-9 213729-6 A 1-213825-7 -- A -- 213729-8 A 213858-3 -- B 213781-9 -- A 213827-8 -- 2-208224-1 213856-4 11-4 Related Product Data CPC Series 1 1.125.005 [28.580.13] 23-37 Contact Finish Code Peripheral Seal A N C N C Y A N C Y C N A N C N C Y A N C N C Y A N Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Material and Finish Housing--Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts--Brass Plating-- Connector Part No. 207292-1-- Plated tin over .000050 [0.00127] min. nickel on entire contact Connector Part No. 207292-2-- Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact Notes: 1. Connector can be used for pressure bulkhead feedthru (sealed) applications. Notes: 2. Receptacle is Standard Sex, supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter. 13 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Special CPC Connectors, Square Flange Receptacles, With Solder Type Contacts (Size 16), Contact Arrangement 17-16 .420.015 [10.670.38] CPC Series 1 .094.010 [2.390.25] 1.090.010 [27.690.25] Dia. 1.050.010 Dia. [26.670.25] Panel Thk. .125 Max. [3.18] .250.015 [6.350.38] Material and Finish Housing--Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, selfextinguishing, black Contacts--Brass Plating-- Connector Part No. 206404-1-- Plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel on entire contact Connector Part No. 206404-2-- Plated tin over .000100 [0.00254] min. copper on entire contact Solder Cup Contact .156 [3.96] Notes: 1. Connector can be used for pressure bulkhead feedthru (sealed) applications. Notes: 2. Receptacle is standard sex, supplied preloaded with 16 special solder cup pin contacts. Receptacle, Feed-Thru E .025 [0.64] Panel Thk. .125 Max. [3.18] Special CPC Connectors, Feed-Thru D .010 [0.25] G Dia. Pressure Rating up to 30 psi B .010 [0.25] F Dia. (4 Holes) Pin Both Sides Panel Cutout H Max. C .010 [0.25] A Max. Plug Material and Finish Housing--Thermoplastic, 94V-0 rated, black Contacts--Copper alloy, gold over nickel plated J Max. Thread Size (See Chart) Part Numbers Standard Numbering Plug 206060-1 206037-1 Arrangement 11-4 17-16 Reverse Numbering Plug 206516-1 206554-1 Feed-Thru Receptacle 206518-2 206552-1 Dimensions Note: Feed-Thru Receptacles are fully loaded with Size 16, feed-thru pin contacts. Order Size 16 crimp, snap-in socket contacts for plugs separately. Arrangement 11-4 17-16 A 1.209 30.71 1.209 30.71 B .687 17.45 1.050 26.67 C .094 2.39 .094 2.39 D .844 21.44 1.125 28.58 Dimensions E 1.125 28.58 1.435 36.45 F .125 3.18 .150 3.81 G .840 21.34 1.210 30.73 H 1.080 27.43 1.080 27.43 J .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 14 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .025 [0.64] sq. solder tails *A Max. *B *C CPC Series 1 *D Max. *E Max. .150 [3.81] Material and Finish Housing--Thermoplastic, 94V-0 rated, black Location Wafer--Phenolic, black Contact Posts--.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body-- A--.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B--.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel Location Wafer 4 Holes .125 Max. [3.18] Thk. Panel *F *G .025 Sq. [0.64] Post Typ. Contact *H Dia. *Note: See page 25 for callout dimensions *F *J Dia. Related Product Data Contact Arrangements--Page 24 Component Dimensions--Page 25* Performance Characteristics-- Page 6 Keying--Standard Configuration: 5 Keys Technical Documents--Page 80 Panel Cutout Standard Sex (Posted Pin Contacts) Arrangement No. 11-4 13-7 13-9 17-9 17-16 23-19 23-24 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796403-1 1-796403-2 1-796435-1 1-796435-2 1-796375-1 1-796375-2 1-796497-1 -- 1-796404-1 -- 1-796405-1 -- 1-796387-1 -- 1-796387-2 -- 1-796406-1 -- Contact Body Finish Code Mating Plug Part No. B B B B B B A B B 206060-1 211399-1 206708-1 211766-1 206037-1 211770-2 206837-1 206150-1 Reverse Sex (Posted Socket Contacts) Arrangement No. 11-4 13-7 17-9 17-14 (shown) 23-19 23-37 Receptacle Assemblies Mounting 4-40 Threaded Holes Inserts 1-796407-1 -- 1-796500-1 -- 1-796501-1 -- 796348-3 -- 796348-2 -- 1-796502-1 -- 1-796409-1 -- Contact Body Finish Code Mating Plug Part No. B B B A B B B 206429-1 211400-1 211768-1 206044-1 211772-1 206305-1 15 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .045 [1.14] sq. solder tails. For Higher Current Applications Receptacle Mail: Thermoplastic Color: Black Mating Face CPC Series 1 Major Key .520.015 [13.2.381] 2.43 Ref. [61.72] 1.33 Max. [33.78] .156 [3.96] O 1.45 Max. [36.83] O 1.51 Max. [38.35] Material and Finish Housing--Thermoplastic, 94V-0 rated, black Location Wafer--Phenolic, black Contact Posts--.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body-- A--.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B--.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel .16 [4.064] .125 Max. [3.18] Thk. Panel Location Wafer Material: Phenolic Color: Black 1.438 [36.525] 2 PLC 1.750.025 [44.45.635] 2 PLC .045 Sq. [1.14] Post Typ. Contact 24 PLC 1.438 [36.525] 2 PLC Technical Documents--Page 80 O .150--157 [3.81--3988] 4 Holes O 1.61 [40.89] Recommended Panel Cutout Standard Sex (Posted Pin Contacts) Arrangement No. 13-7 17-16 23-24 23-37 Receptacle Assemblies Mounting Holes 1776903-1 1776904-1 1776905-1 1776906-1 Contact Body Finish Code B B B B Mating Plug Part No. 211399-1 206037-1 206837-1 206150-1 16 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts Type III+, Crimp, Snap-In [.0625 +.0010 -.0020 Dia. [1.588+0.025 -0.051] Pin Body Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530.010 [13.460.25] Application Tooling--Pages 76-79 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Material and Finish -- See chart. Contact Body--Brass or phosphor bronze Retention Spring--Stainless steel Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range mm2 30-28 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 26-24 0.12-0.2 .035-.0551 0.89-1.40 .040-.0801 1.02-2.03 24-20 0.2-0.6 .060-.120 5 1.52-3.05 .080-.1001 2.03-2.54 Contact Finish Pin 18-14 0.8-1.4 .080-.1001 2.03-2.54 788088-2 -- -- 788085-4 -- 66429-3 66429-4 -- 66406-4 1-66107-1 66107-3 66107-4 -- 1-66103-8 66103-3 66103-4 1-66103-2 -- 66566-7 788088-3 -- 66428-3 66428-4 -- 66405-4 1-66109-7 66109-3 66109-4 66109-1 1-66105-9 66105-3 66105-4 1-66105-3 66105-1 66565-7 66564-8 1-66332-4 66332-7 66332-8 -- 1-66098-9S 1-66098-8 66098-8 66098-9 66098-6 1-66359-4 1-66359-5 66359-9 1-66359-0 1-66359-2 -- 66563-8 1-66331-4 66331-7 66331-8 66331-2 66566-4 1-66400-0 66400-3 66400-4 -- 66565-4 1-66399-0 66399-3 66399-4 66399-2 1-66100-9 1-66099-5 1-66101-9 66100-8 66100-9 -- 1-66358-6 1-66358-8 66358-9 1-66358-0 1-66358-3 66358-1 66598-9 1-66598-0 66598-2 66099-3 66099-4 66099-1 1-66361-2 66361-7 66361-3 66361-4 66361-8 -- 66101-3 66101-4 -- 1-66360-2 66360-7 66360-3 66360-4 66360-8 66360-1 66602-8 66601-9 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 2.03-2.54 Sel. Gold/Nickel3 insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. Loose Piece Contact No. Socket 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-3 66104-1 1-66563-1 Sel. Gold/Nickel4 1Overall Pin 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 -- 2-66102-5 66102-8 66102-9 2-66102-2 -- 1-66564-2 Bright Tin 2.79-3.81 Strip Form Contact No. Socket 788085-3 Gold/Nickel2 .110-.150 5 Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Gold/Nickel2 .080-.1001 0.8-2.0 Socket Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin Gold/Nickel2 Bright Tin 18-16 CPC Series 1 .390 Min. [9.91] Pin AWG Spring, Stainless Steel Spring, Stainless Steel Bright Tin Sel. 66597-8 Gold/Nickel3 66597-2 5Contacts 66602-2 can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 66601-2 Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602-*** 91515-16 466598-*** 90225-2 6 466585-3*** 91515-16 or 58495-1* 466321-*** or 466908-2*** 91515-16 or 58495-1* 466323-*** or 466907-2*** 91542-16 466383-4*** or 466979-1*** or 567363-*** 91523-16 or 90225-2 6 466324-*** or 466942-1*** 91505-16 or 91523-16 or 58495-1* 466325-*** or 466906-1*** 91519-16 466326-*** or 466923-2*** 91521-16 466958-1*** or 567364-*** SStandard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) ***Call Technical Support for Machine Applicator Part Numbers. 17 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) CPC Series 1 Enhanced High Current Type III+, Crimp, Snap-In [.0625 +.0010 -.0020 Dia. [1.588+0.025 -0.051] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [9.91] Pin Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530.010 [13.460.25] Material and Finish -- See chart. Related Product Data Contact Body--Copper Nickel Alloy Retention Spring--Stainless steel Application Tooling -- Pages 76-79 Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification Socket Contact Size 16--Pin Diameter .062 [1.57] AWG Wire Size Range mm2 18-14 Strip Form Contact No. Socket Loose Piece Contact No. Socket Ins. Dia. Range Contact Finish .080-.1001 2.03-2.54 Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 .110-.1502 2.79-3.81 Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 0.8-2.0 Pin Pin Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 91519-13 91521-13 466326-*** or 466923-2*** 466958-1*** or 567364-*** Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *** Call Technical Support for Automatic Machine Applicator Part Numbers. 1 2 3 Ratings Voltage: Base Current: Temperature: VDE 0627: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Type III+ contacts: 17 amperes, 30C temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30C temperature rise with single contact on 14 AWG wire -55C to +105C XA/630/4KV/2 - Series I, VDE tested only Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Shell Size 11-4 13-9 17-16 23-24 23-37 Percent Connector Loading Single Circuit Wire Size 30 AWG 14 AWG .291 1 .278 .995 .270 .990 .281 .985 .275 .985 50% Wire Size 30 AWG 14 AWG .212 .905 .175 .750 .146 .625 .138 .550 .131 .497 100% Wire Size 30 AWG 14 AWG .140 .684 .134 .567 .127 .472 .120 .416 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Percent Connector Loading Shell Size 11-4 13-9 17-16 23-24 23-37 Single Circuit 14 AWG .880 .880 .880 .880 .880 50% 14 AWG .840 .640 .520 .520 .440 100% 14 AWG .640 .480 .400 .400 .320 18 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) Type III+ (Precision Formed, Crimp) Grounding Pin Contact Size--16 Pin Diameter--.062 [1.57] Related Product Data (make first - break last) Material and Finish CPC Series 1 Performance Characteristics--Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel AWG Ins. Dia. Range1 Contact Finish Strip Form Loose Piece 0.12-0.2 26-24 .035-.055 0.89-1.4 Tin Sel. Gold/Nickel4 164159-3 164159-4 164162-1 164162-2 0.2-0.6 24-20 .045-.070 1.14-1.78 Bright Tin 164160-3 164163-1 Sel. Gold/Nickel4 164160-4 164163-2 0.8-1.4 18-16 .078-.098 1.98-2.49 Tin 164161-3 164164-1 Sel. Gold/Nickel4 164161-4 164164-2 Wire Size Range mm2 Strip Form Applicator Part No. Grounding Pin Part No. Loose Piece Hand Tool Part No. -- 91515-15 or 58495-1* 466323-*** or 466907-2*** 466741-*** or 680114-3*** 91515-15 or 91505-15 or 58495-1* 91523-15 or 91505-15 or 58495-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. 4Gold 5To Material High Current Power Contact--Size 16 The features of the High Current Size 16 contact have been designed to retrofit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30 T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Body--Copper alloy Louvertac Band--Beryllium copper Retention Spring--Stainless steel Finish Body--Silver Louvertac Band--Gold Wire Range mm2 AWG 0.8-1.4 2 18-16 14 Pin Loose Piece 796964-1 193844-1 Contact Part Nos. Socket Tape Loose Tape Mounted Piece Mounted 796964-2 796966-1 796966-2 193844-2 193846-1 193846-2 Crimping Tool Turret Tool for for Pins Sockets 601967-1 1-601967-5 1-601967-5 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 19 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type (with Preformed Wire Barrel/Insulation Support) CPC Series 1 Contact Size--16 Pin Diameter--.062 [1.57] Material and Finish Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel Related Product Data Pin Performance Characteristics--Page 6 Technical Documents--Page 80 Socket Solder-Tab Pin Socket Solder-Type Pin Pin Socket Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range Solder-Tab Socket AWG 26-20 18-16 mm2 0.12-0.6 0.8-1.4 Solder Tab4 Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin Loose Piece Contact No. Pin 266182-1 266180-1 202236-7 202236-5 Socket 266183-1 266181-1 202237-7 202237-5 1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3Bright tin on entire contact. 4Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 2Duplex 20 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts (Continued) Type II, Screw Machined, Crimp 1.087.010 [27.610.25] Material Contact Body--Brass Retention Spring--Stainless steel .472.005 [11.990.13] CPC Series 1 Finish Contact Body--.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring--Stainless steel Pin .107 [2.72] Max. Dia. .062.001 Dia. [1.570.03] Pin Body Spring Pin Related Product Data .795.010 [20.190.25] Application Tooling--Pages 76-79 Spring Socket Socket Body Socket Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range AWG mm2 28-24 0.08-0.20 24-20 18 (Two) 18-16 0.2-0.6 0.9-0.9 (Two) 0.8-1.4 14 2 Ins. Dia. Range1 .035-.055 0.89-1.40 .048-.065 1.22-1.65 .095-.110 2.41-2.79 .040-.062 1.02-1.57 .055-.088 1.40-2.16 No. Ins. Support .080-.105 2.03-2.67 No Ins. Support No Ins. Support Tape Mounted Contact No.2 Pin Socket Loose Piece Contact No. Pin Socket Contact Color Code 201611-4 -- 201611-14 201613-15 Red/Red -- -- 201334-14 201332-15 Red/Red -- -- 202410-14 202411-15 Green 201578-4 -- 201578-14 201580-15 Yellow/Red Tooling Part No. Tape Mounted Loose Piece Dies for Die Set for Hand AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System 90230-17 90249-2 -- 90249-2 90230-17 201330-6 201328-9 201330-14 201328-15 Yellow/Red -- -- 202725-14 202726-14 Blue -- -- 202507-14 202508-15 -- -- -- 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 90231-27 -- 91538-1* or 601967-1* 601967-1* 91538-1* or 58541-1* or 601967-1* -- 90231-27 -- 5,6 ,6204219-1 -- Blue/Blue -- -- 3212618-23 201568-3 201570-14 201568-15 Violet/Blue 90250-1 90231-27 201570-2 -- ,6,3212618-13,6, -- -- -- -- 91539-1* or 601967-1* 90136-1* or 601967-1* 91539-1* 58541-1* or 601967-1* 91539-158541-1* or 601967-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code "IM REEL" (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630.005 [16.002.127] on these two pins. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. Does not use Hand Tool 91539-1 or 601967-1. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. 2For 21 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Coaxial Contacts Subminiature Coax, Size 16 Precision Formed, Crimp 1.010 Ref. [25.65] CPC Series 1 Pin .650 [16.51] Ref. Pin Socket 0 .107+.005 -.000 [2.718+.127 ] -.000 Dia. .250 [6.35] .112+.005 A.003 .076 Dia. [2.845+.127] Dia. Ferrule .120 Part No. 5-225088-1-- A [3.05] Dia. Socket .084 .086 [2.134] [2.184] Dia. .235 [5.969] Max. Part No. 225088-3-- A .123 Dia. [3.12] Ferrule Part No. 1-332057-0 Material Outer Shell--Brass per MIL-C-50 Center Conductor--Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric--Polypropylene Retention Spring--Stainless steel per QQ-S-766 Ferrule--Copper per QQ-C-576 Selection Chart for Coaxial Cable Cable Size (RG/U) 178, 196 Finish Outer Shell, Center Conductor-- See charts Ferrule--Bright tin per MIL-T-10727 196 (Double Braid) 174, 188, 316 Related Product Data Application Tooling--Pages 76-79 174 (Double Braid) 179, 187 187 (Double Braid) 161 Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact No. Pin Socket 226537-2 51565-2 -- 51565-5 226537-2 51565-2 -- 51565-5 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 Ferrule Part No. Tooling Part No. Die Sets for Hand Hand Tool 69710-1 Tool or 626 Pneumatic or Die Set* Tool System 1-332057-0 69690-27 69656-2 1-5-225088-1 -- 69656-9 1-332056-0 696907-2 1-5-225088-3 -- 69656-7 1-332056-0 69690-17 91911-4* 1-5-225088-1 -- 69656-8 1-332056-0 -- -- 91911-3*-9 1.000030 [0.00076] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper--pin center conductor. [0.00127] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper--pin center conductor. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Does not use Hand Tool 91539-1 or 601967-1. *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Extraction Tool Part No. 305183 2.000050 22 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Coaxial Contacts (Continued) Subminiature Coax, Size 16 Precision Formed, Crimp (Continued) Selection Chart for Twisted Pair and Shielded Wire Wire Size AWG mm2 Contact Finish Loose Piece Contact No. Pin Socket Ferrule Part No. Finish 30 0.05 (Twisted Pair, Solid) Related Product Data Application Tooling--Pages 76-79 28 0.08-0.09 (Twisted Pair, Solid) 28 0.08-0.09 (Twisted Pair, Stranded 7 Str., .0050 [0.13] Dia.) 26 0.12-0.15 (Twisted Pair, Solid or Stranded 7 Str., .0063 [0.16] Dia.) 26 0.12-0.15 (Shielded, .075 [1.91] Max. O.D.) Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 226537-3 51565-3 226537-6 51565-6 226537-3 51565-3 226537-6 51565-6 226537-3 51565-3 226537-6 51565-6 226537-3 51565-3 226537-6 51565-6 226537-1 51565-1 226537-4 51565-4 1-332057-0 69690-27 69656-2 1-332057-0 696907-2 91911-3*-2 1-332057-0 69690-17 or 69690-27 91911-4* or 69656-2 1-332057-0 696907-2 91911-3*-2 1-332057-0 69690-37 69656-3 CPC Series 1 Ferrule--Bright tin per MIL-T-10727 Tooling Part No. Die Sets for Hand Hand Tool 69710-1 Tool or 626 Pneumatic or Die Set* Tool System 1.000030 [0.00076] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper--pin center conductor. 2.000050 [0.00127] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper--pin center conductor. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183. 23 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Contact Arrangements, Series 1 .093 .093 [2.36] [2.36] .185 .000 .185 [4.7] [4.7] Shell Sizes 11 and 13 .110 .110 [2.79] .000 [2.79] 1 .150 .150 [3.81] .000 [3.81] 2 .160 [4.06] .150 [3.81] CPC Series 1 .110 [2.79] 3 5 .000 .000 .000 6 .110 [2.79] 7 .150 [3.81] .160 [4.06] .155 [3.94] Arrangement 13-7 Max. Wire Ins. Dia. = .100 [2.54] Arrangement 11-4 Max. Wire Ins. Dia. = .100 [2.54] Shell Size 17 .197 [5] .150 [3.81] .000 .197 [5] .000 Arrangement 13-9 Max. Wire Ins. Dia. = .100 [2.54] .000 .193 .043 .032 .182 [4.9] [1.09] [0.81] [4.62] .150 [3.81] .225 .075 .075 .225 [5.72] [1.90] [1.90] [5.72] .268 [6.81] .118 [3] .107 .257 [2.72] [6.53] .260 [6.6] .205 [5.21] .197 [5] .130 [3.3] .075 [1.91] .000 .000 .000 .075 [1.91] .130 [3.3] .197 [5] .205 [5.21] .260 [6.6] .150 [3.81] Arrangement 17-9 Max. Wire Ins. Dia. = .150 [3.81] Arrangement 17-14 Max. Wire Ins. Dia. = .100 [2.54] Shell Size 23 .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .394 .197 .000 .197 .394 [10.01] [5] [5] [10.01] .296 .098 .098 .296 [7.52] [2.49] [2.49] [7.52] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .150 [3.81] Arrangement 17-16 Max. Wire Ins. Dia. = .100 [2.54] .375 .225 .075 .075 .225 .375 [9.52] [5.72][1.90] [1.90] [5.72][9.52] .450 .300 .150 .150 .300 .450 [11.43] [7.62] [3.81] .000 [3.81] [7.62] [11.43] .342 [8.69] .390 [9.91] .316 [8.03] .171 [4.34] .260 [6.6] .158 [4.01] .130 [3.3] .000 .000 .000 .130 [3.3] .158 [4.01] .171 [4.34] .260 [6.6] .316 [8.03] .390 [9.91] .342 [8.69] .150 [3.81] .182 [4.62] Arrangement 23-19 Max. Wire Ins. Dia. = .150 [3.81] Arrangement 23-24 Max. Wire Ins. Dia. = .150 [3.81] Arrangement 23-37 Max. Wire Ins. Dia. = .100 [2.54] Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image. 24 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Component Dimensions, Series 1 Square Flange Receptacle G .025 [0.64] F .010 [0.25] Panel Thk. .125 [3.18] Max. F .010 [0.25] E Max. CPC Series 1 D .010 [0.25] J Dia. +.007 *H -.000 Dia. [+0.18] Thread Size (See chart) Panel Cutout A Max. B .015 [0.38] C .010 [0.25] Free-Hanging Receptacle A Max. B .015 [0.38] C .010 [0.25] D .010 [0.25] E Max. L Max. K Max. Thread Size (See chart) Plug M Max. N Max. Thread Size (See chart) Shell Size Sex Rev. 11 Std. 13 Std. Rev. 17 Std. Rev. 23 Std. Dimensions A 1.070 27.18 1.350 34.29 1.350 34.29 1.070 27.18 1.350 34.29 1.070 27.18 1.350 34.29 B C D E F G H J K L .420 10.67 .094 2.39 .687 17.45 .740 18.8 .844 21.44 1.125 28.58 .125 3.18 .840 21.34 .817 20.75 .935 23.75 .420 10.67 .094 2.39 .812 20.62 .879 22.33 .969 24.61 1.281 32.54 .125 3.18 .979 24.87 .874 22.2 1.072 27.23 .420 10.67 .094 2.39 1.050 26.67 1.110 28.19 1.125 28.58 1.435 36.45 .150 3.81 1.210 30.73 1.161 29.49 1.310 33.27 .520 13.21 .156 3.96 1.438 36.53 1.510 38.35 1.438 36.53 1.750 44.45 .150 3.81 1.610 40.89 1.505 38.23 1.733 44.02 M 1.365 34.67 1.080 27.43 1.080 27.43 1.365 34.67 1.080 27.43 1.365 34.67 1.080 27.43 N Thread Size .975 24.77 5/8-24 UNEF-2A 1.105 28.07 3/4-20 UNEF-2A 1.349 34.26 15/16-20 UNEF-2A 1.788 45.42 1-3/8-18 UNEF-2A 25 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 CPC Connectors, Series 2 for Cable or Panel Mount Square Flange Receptacle *G .035 [0.64] (Accepts Size 20 DM or DF Crimp, Snap-In Contacts) *F .010 [0.25] Panel Thk. .125 [3.18] Max. *J Dia. *F .010 [0.25] *E Max. *D .010 [0.25] +.007 *H -.000 Dia. [+0.18] *Thread Size (See chart) *A Max. Panel Cutout *B .015 [0.38] CPC Series 2 *C .010 [0.25] Listed part numbers are for connectors only; contacts must be ordered separately. *Note: See page 32 for callout dimensions Free-Hanging Receptacle *D .010 [0.25] Material Housing--Thermoplastic, 94V-0 rated, black *L Max. *E Max. *Thread Size (See chart) *B .015 [0.38] *A Max. *K Max. *C .010 [0.25] Related Product Data Contacts--Pages 29-30 Contact Arrangement--Page 31 Component Dimensions--Page 32* Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Plug *M Max. *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Square Flange Receptacle With Mounting With Threaded Holes Inserts1 205841-1 205841-3 206486-1 206852-8 205840-3 205840-4 205843-1 -- Arrangement 11-8 11-9 17-28 23-63 1Four Free-Hanging Receptacle Plug 205841-2 206486-2 206152-1 205843-2 205838-1 206485-1 205839-3 205842-1 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Replacement Coupling Rings Shell Size 11 17 23 Part No. 213811-1 213810-1 213812-1 Arrangement 11-8 17-28 23-57 Square Flange Receptacle With Mounting With Threaded Holes Inserts1 206433-1 206433-3 206038-1 206038-4 206438-1 -- Free-Hanging Receptacle Plug 206433-2 206038-2 206438-2 206434-1 206039-1 206437-1 1Four 4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73]. 26 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails A B Housing--Thermoplastic, 94V-0 rated, black Contacts-- A--Duplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min. nickel underplating B--Plated gold flash on the entire contact, tin on the termination area CPC Series 2 Material and Finish Standard Sex (Posted Pin Contacts) Arrangement Shell No. of Size Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts1 1-206852-2 -- 1-206852-1 -- 1-207369-1 -- 1-207369-3 -- 1-206455-2 -- 1-206455-1 -- 11-9 17-28 Related Product Data Contact Arrangement--Page 31 Performance Characteristics-- Page 6 Technical Documents--Page 80 Accessories--Pages 38-42 23-63 1Four Dimensions A B .125 3.18 .352 8.94 .125 3.18 .352 8.94 .227 5.77 .449 11.40 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .338 8.59 .338 8.59 Contact Finish Code A A A A A A 4-40 threaded inserts per receptacle. Reverse Sex (Posted Socket Contacts) Arrangement Shell No. of Size Positions Receptacle Assemblies Mounting Holes 4-40 Threaded Inserts1 1-208657-1 -- -- 1-208657-0 1-207216-6 -- 1-207216-7 -- 1-796329-1 -- 11-8 17-28 23-57 1Four Dimensions Contact Finish Code A B .352 8.94 .574 14.58 .125 3.18 .352 8.94 .285 7.24 .230 7.24 .230 5.84 .230 5.84 A .232 5.89 .333 8.46 A A B A 4-40 threaded inserts per receptacle. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. .125 [3.18] Min. .574 [14.58] Max. 27 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 2 (Continued) Special CPC Connectors, Series 2 Square Flange Feed-Thru Receptacles (with Permanently Sealed .040 [1.02] Dia. Solid Pins) (Pressure rated up to 30 psi) E .025 [0.64] Panel Thk. .125 Max. [3.18] G Dia. D .010 [0.25] B .010 [0.25] D .010 [0.25] Pin Both Sides +.007 F -.000 Dia. [+0.18] C Panel Cutout A Max. Listed plug connector part numbers are for connectors only; contacts must be ordered separately. CPC Series 2 .010 [0.25] H Max. Plug Material Housing--Thermoplastic, 94V-0 rated, black Feed-Thru Contacts--Copper alloy, plated gold over nickel J Max. Thread Size (See chart) Related Product Data Socket Contacts (for Plugs)-- Pages 29-30 Contact Arrangement--Page 31 Performance Characteristics-- Page 6 Accessories--Pages 38-42 Technical Documents--Page 80 Arrangement No. 11-8 17-28 A 1.035 26.29 1.040 26.42 B .688 17.48 1.050 26.67 C .188 4.78 .188 4.78 Dimensions D E F .844 1.125 .125 21.44 28.58 3.18 1.125 1.435 .150 28.58 36.45 3.81 G .840 21.34 1.210 30.73 H .800 20.32 .800 20.32 J .975 24.77 1.349 34.26 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A Part Numbers Arrangement No. 11-8 17-28 Standard Numbering Plug 205838-1 206125-1 Reverse Numbering Plug 206460-1 206126-1 Square Flange Feed-Thru Receptacle 206458-1 206127-1 Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. 28 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts With Insulation Support Size 20 DF, Precision Formed, Crimp Contacts .085 Dia. [2.16] Max. Contact Size--20 Pin Diameter--.040 [1.02] *Test Current--7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) .390 [9.91] .575 [14.61] *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. .0400.0015 Dia. [1.020.034] CPC Series 2 .150 [3.81] Localized Gold Plate Area Pin Pin .370 [9.34] .555 [14.1] Socket .085 Dia. [2.16] Max. Material Pin Body--Brass Socket--Phosphor bronze Contact Finish A--Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B--Duplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated C--Gold flash over nickel on entire contact D--Duplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated Related Product Data Application Tooling--Pages 76-79 Technical Documents--Page 80 Product Specification--108-40005 Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet--408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03 mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6 mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts .100 [2.54] Localized Gold Plate Area Socket Wire Size Range 28-24 AWG [0.08-0.2 mm2] Ins. Contact Dia. Code Max. Finish .040 1.02 .060 1.52 26-22 AWG [0.12-0.4 mm2] .050 1.27 24-20 AWG [0.2-0.6 mm2] .060 1.52 A B C D A B D A B C D A B C D Contact Part Nos. Pin Strip Form 66507-3 1658540-4 66507-4 1658540-1 66682-2 5066682-9 5066682-6 745254-2 1658544-2 745254-3 1658544-3 66506-3 1658539-1 66506-4 1658539-2 Tooling Socket Loose Piece Strip Form 66507-9 66505-3 1658540-5 1658538-2 1-66507-0 66505-4 1658540-2 1658538-3 66682-4 66683-2 -- 1-5066683-0 -- 5066683-7 745254-6 745253-2 1658544-1 1658543-2 745254-7 745253-3 1-745254-6 1658543-3 66506-9 66504-3 1658539-3 1658537-3 1-66506-0 66504-4 1658539-4 1658537-1 Loose Piece 66505-9 -- 1-66505-0 5-66505-9 66683-4 -- -- 745253-6 1658543-1 745253-7 1-745253-6 66504-9 1658537-4 1-66504-0 1658537-2 Strip Form Applicator Hand Tool Color Code (Loose Piece) 466423- Blue or 466901-1 91503-15 Dot or 1016015-1 466758-2 Black or 466963-1 91549-15 Dot or 567804-1 466968-1 Yellow or 567036- 91525-15 Dot or 567849-1 466422- or 466900-1 91503-15 or 567801-1 or 1016002-1 Red Dot 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support. Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])--Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. 29 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Signal Contacts (Continued) Size 20 DM, Screw-Machined, Crimp Contacts Pin Diameter--.040 [1.02] Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Material and Finish CPC Series 2 Pin Body--Copper alloy per QQ-B-626 Socket Body--Beryllium copper per QQ-C-530 Socket Sleeve--Passivated stainless steel per QQ-S-766 Plating pin and socket body-- .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper Pin M39029/64-369 (Supersedes M24308/11-1) Socket M39029/63-368 (Supersedes M24308/10-1) Tape Mounted Loose Piece Contacts Wire Size Contact Contacts2 Range1 Ins. Dia. Military Part (Max.) Configuration Part 2 No. (M39029/) No. AWG mm No. 24-20 0.2-0.6 .068 1.73 1Overall Pin Socket 205089-2 205090-2 64-369 63-368 Hand Tool Nos. Positioner Nos. Military (M22520/) Part No. Military (M22520/) Part No. 02-01 601966-1 2-08 601966-5 205089-1 205090-1 insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. [0.00038] gold in the mating area over .000050 [0.00127] nickel. 2.000015 .085 Dia. [2.16] Max. Gold plating per MIL-G-45204 Copper plating per MIL-C-14550 .133 [9.58] Max. .580 [14.73] Type 20 DF, Solder Contacts .390 [9.91] Pin Diameter--.040 [1.02] .0400.0015 [1.020.034] Dia. Test Current*--7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) Material and Finish .150 [3.81] Localized Gold Plate Area Pin Pin--Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket--Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end *Note: Total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. .560 Ref. [14.23] .085 Dia. [2.16] Max. .070 Dia. [1.78] Max. Socket Strip Form Contact No. Pin Socket 66570-2 66569-2 Loose Piece Contact No. Pin Socket 66570-3 66569-3 Note: Contacts to be soldered to wire before being inserted into housing, 18 AWG [0.8 - 0.9 mm2] max. wire size. 30 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Contact Arrangements, Series 2 Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. Shell Size 11 .062 .062 [1.57] [1.57] .124 [3.15] .000 .124 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 .091 [2.31] [.334 Dia. [8.48] 45 Arrangement 11-8 Max. Wire Ins. Dia. = .068 [1.73] Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73] CPC Series 2 Shell Size 17 .248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] .310 .186 .062 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .124 [3.15] .294 [7.47] Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 23 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .448 [11.38] .443 [11.25] .340 [8.64] .319 [8.1] .232 [5.89] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 23-57 Max. Wire Ins. Dia. = .068 [1.73] Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73] 31 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Component Dimensions, Series 2 Square Flange Receptacle G .025 [0.64] F .010 [0.25] Panel Thk. .125 [3.18] Max. J Dia. F .010 [0.25] E Max. D .010 [0.25] +.007 *H -.000 Dia. [+0.18] Thread Size (See chart) A Max. Panel Cutout CPC Series 2 B .015 [0.38] C .010 [0.25] Free-Hanging Receptacle D .010 [0.25] L Max. E Max. Thread Size (See chart) B .015 [0.38] A Max. C K Max. .010 [0.25] Plug M Max. N Max. Thread Size (See chart) Arrangement No. 11-8 11-9 17-28 23-57 23-63 A .809 20.55 .809 20.55 .924 23.47 B .420 10.67 .420 10.67 .420 10.67 C .094 2.39 .094 2.39 .156 3.96 D .688 17.48 1.050 26.67 1.438 36.53 E .630 16 .943 23.95 1.515 38.48 F .844 21.44 1.125 28.58 1.438 36.53 Dimensions G 1.125 28.58 1.435 36.45 1.750 44.45 H .125 3.18 .150 3.81 .150 3.81 J .840 21.34 1.210 30.73 1.610 40.89 K .817 20.75 1.161 29.49 1.500 38.1 L .935 23.75 1.310 33.27 1.733 44.02 M .800 20.32 .800 20.32 .915 23.24 N .975 24.77 1.349 34.26 1.788 45.42 Thread Size 5/8-24 UNEF-2A 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A Note: All dimensions apply to both standard and reverse sex connectors. 32 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Circular Plastic Connectors, Series 3 CPC Connectors, Series 3 Square Flange Receptacle *G .025 [0.64] *F .010 [0.25] Panel Thk. .125 [3.18] Max. *J Dia. *F .010 [0.25] *E Max. *D .010 [0.25] +.007 *H -.000 Dia. [+0.18] Panel Cutout *Thread Size (See chart) Listed part numbers are for connectors only; contacts must be ordered separately. *A Max. *B .015 [0.38] *C .010 [0.25] Material Housing--Thermoplastic, 94V-0 rated, black Free-Hanging Receptacle *A Max. Plug Contacts--Page 34-35 Contact Arrangement--Page 35 Component Dimensions--Page 36* Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 CPC Series 3 Related Product Data *Note: See page 36 for Callout Dimensions *B .015 [0.38] *C .010 [0.25] *E Max. *D .010 [0.25] *L Max. *Thread Size (See chart) *K Max. *M Max. Plug *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts) Arrangement 17-3 23-7 1Four Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206036-2 213581-1 206137-1 206137-5 Free-Hanging Receptacle Plug 206207-1 206137-2 206037-2 206136-1 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts) Arrangement Replacement Coupling Rings Shell Size 17 23 Part No. 213810-1 213812-1 17-3 23-7 Square Flange Receptacle With With Mounting Holes Threaded Inserts1 206425-1 206425-5 206227-1 206227-6 Free-Hanging Receptacle Plug 206425-2 206227-2 206426-1 206226-1 1Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .220 [5.59]. 33 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Power Contacts, Series 3 Type XII, Precision Formed, Crimp .615 [15.62] Material .230 Max. [5.84] Copper Finish .978 Ref. [24.84] A--Tin B--.000030 [0.00076] selective gold over .000030 [0.00076] nickel C--.000100 [0.00254] silver plated contacts with lubricant added .230 Max. [5.84] Male Silver or Gold--35 amperes Tin--15 amperes Male .637 [16.18] Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. CPC Series 3 .027 Ref. [0.686] .287.006 [7.290.152] Test Current Rating .085 [2.16] Related Product Data .200 Min. [5.08] Application Tooling--Pages 76-79 Technical Documents--Page 80 .185 [4.7] .230 Max. [5.84] .287 [7.29] 1.500 Ref. [38.1] .027 [0.686] Ref. .230 Max. [5.84] Female .015 Cutoff [0.38] (Loose Piece Only) 1.267 Ref. [32.18] Female Extraction Tool Part No. 91019-3 Wire Size Range1 AWG mm2 Ins. Dia. Range Contact Finish A 16 1.25-1.4 and and 14-12 2-3 .135-.160 3.43-4.06 B 5C5 A 10 5-6 .190-.220 4.83-5.59 B 5C5 Strip Form Contact Part Nos. Heavy Duty Standard*** Miniature*** Male Female Male Female 66255-1 266256-12 66255-2 266256-22 66255-7 266256-62 66253-1 266254-12 66253-2 266254-22 66253-4 266254-42 66740-7 -- 66740-5 -- 66740-1 -- 66741-7 -- 66741-5 -- 66741-1 -- 66255-5 266256-52 66255-6 266256-42 66255-8 266256-72 66253-5 -- 66253-6 -- 66253-8 -- 1-66740-2 -- 1-66740-1 -- 1-66740-9 -- 1-66741-2 -- 1-66741-1 -- 1-66741-9 -- Loose Piece Contact Part Nos. Male Female 66261-1 266262-12 66261-2 266262-22 66261-4 266262-42 66259-1 266260-12 66259-2 266260-22 66259-4 266260-42 66740-8 -- 66740-6 -- 66740-2 -- 66741-8 -- 66741-6 -- 66741-2 -- Tooling Die Set for Heavy Duty Hand Tool 69710-1 Miniature or 626 Pneumatic Applicator Tool System 567455-*** 90145-23,7 and 90145-14,7 567021-*** 90140-17 1Wire strip length--.281 [7.14]. contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool No. 91019-3. ***Call Technical Support for Automatic Machine Applicator Part Numbers. 2Ground 34 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Power Contacts, Series 3 (Continued) High Current Type XII Crimp Contacts Material High Current Type XII Pin Part No. 193991-4 High Current Type XII Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish Body -- Silver Louvertac Band -- Gold Part No. 193990-2 Extraction Tool Part No. 224155-1 Current Rating for 30C Temperature Rise 100% Energized TEMPERATURE RISE(Wire-to-Wire) VS CURRENT 3 Circuit Connector Current-Carrying Capacity The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. 50 40 CPC Series 3 TEMPERATURE RISE (DEGREES C) The Multimate features of the High Current Type XII contact have been designed to fit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Plastic Metal-Shell Connector), G Series, M Series, and CMPC (Circular Multipin Connector) housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30 T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068 or AMP P/N 356119-1. 30 20 10 0 0 10 20 30 40 50 60 70 CURRENT IN AMPS Contact Arrangements, Series 3 Shell Size 17 Shell Size 23 .343 [8.71] .172 [4.37] .000 .172 .343 [4.37] [8.71] .148 .148 [3.76] .000 [3.76] .296 [7.52] .107 [2.72] .000 .000 .213 [5.41] .296 [7.52] Arrangement 17-3 Max. Wire Ins. Dia. = .220 [5.59] Arrangement 23-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 35 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Component Dimensions, Series 3 Square Flange Receptacle G .025 [0.64] Panel Thk. .125 [3.18] Max. D .010 [0.25] F .010 [0.25] J Dia. F .010 [0.25] E Max. +.007 *H -.000 Dia. [+0.18] Thread Size (See chart) Panel Cutout A Max. Free-Hanging Receptacle B .015 [0.38] C .010 [0.25] CPC Series 3 Free Hanging Receptacle A Max. B .015 [0.38] C .010 [0.25] E Max. D .010 [0.25] L Max. K Max. Thread Size (See chart) Plug M Max. N Max. Thread Size (See chart) Arrangement No. 17-3 23-7 A 1.635 41.53 1.635 41.53 B .420 10.67 .520 13.21 C .094 2.39 .156 3.96 D 1.050 26.67 1.438 36.53 E 1.110 28.19 1.510 38.35 F 1.125 28.58 1.438 36.53 Dimensions G 1.435 36.45 1.750 44.45 H .150 3.81 .150 3.81 J 1.210 30.73 1.610 40.89 K 1.161 29.49 1.505 38.23 L 1.310 33.27 1.733 44.02 M 1.645 41.78 1.645 41.78 N 1.349 34.26 1.788 45.42 Thread Size 15/16-20 UNEF-2A 1-3/8-18 UNEF-2A Note: All dimensions apply to both standard and reverse sex. 36 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Circular Plastic Connectors, Series 4 CPC Connectors, Series 4, Standard Sex Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts) 1.750.025 [44.450.64] 1.438.010 [36.530.25] Panel Thk. .125 [3.18] Max. 1.610 [40.89] Max. 1.510 Max. [38.35] Max. 1.438.010 [36.530.25] 1.438.010 [36.530.25] +.007 .150 -.000 Dia. [3.81+0.18] Thread Size 1-3/8-18 UNEF-2A Listed part numbers are for connectors only; contacts must be ordered separately. Material Housing--Thermoplastic, 94V-0 rated, black; 23-9M - Nylon 6/6, glass filled, black .520.015 [13.210.38] .156.010 [3.960.25] Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts) .520.015 [13.210.38] 1.635 [41.53] Max. NEW .000 .296 .079 .079 .296 [7.52] [2.01] [2.01] [7.52] .156.010 [3.960.25] Related Product Data Max 1.510 Max. [38.35] 1.438.010 [36.530.25] Thread Size 1-3/8-18 UNEF-2A 1.733 Max. Max. [44.02] .172 [4.37] 1.505 Max. Max. [38.23] Max. 1.645 [41.78] Max. .343 [8.71] Arrangement 23-9M 1.788Max. [45.42] Max. Part No. 213812-1 Thread Size 1-3/8-18 UNEF-2A Contact Arrangements, Series 4 Shell Size 23 Arrangement Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. .307 [9.4] .407 .255 [10.34] [6.48] .343 [8.71] .000 .172 [4.37] Plug (Accepts Type XII Female and Multimate socket contacts) Replacement Coupling Ring Shell Size 23 CPC Series 4 Contacts--Pages 17-21 and 34-35 Contact Arrangements--Below Accessories--Pages 38-42 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Panel Cutout 1.635 [41.53] Max. .000 23-9M 23-13M 23-16M 23-22M No. of Cavities Power Multimate 6 (POWERBAND) 3 5 (Type XII) 8 4 (Type XII) 12 2 (Type XII) 20 Square Flange Receptacle Free-Hanging Receptacle Plug 1776247-21 -- 211825-2 207486-2 206613-3 206136-4 211824-1 207485-1 206612-1 211825-1 207486-1 206613-1 1Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts. .255 [6.48] .307 .407 [9.4] [10.34] .407 [10.34] .360 [9.14] .254 [6.45] .000 .254 [6.45] .360 [9.14] .407 [10.34] Arrangement 23-13M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts .276 .092 .092 .276 [7.01] [2.34] [2.34] [7.01] .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .400 .184 .184 .400 [10.16] [4.67] .000 [4.67] [10.16] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31][6.93] [11.56] .400 [10.16] .316 [8.03] .382 [9.7] .316 [8.03] .158 [4.01] .158 [4.01] .000 .000 .158 [4.01] .158 [4.01] .316 [8.03] .316 [8.03] .400 [10.16] .382 [9.7] Arrangement 23-16M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts Arrangement 23-22M Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts 37 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. CPC Connector Accessories Cable Clamps Standard Size Cable clamps provide strain relief and can be used on all series receptacles and plugs. Clamping Insert Clamping Insert Plug (See Note 3) A .025 [0.64] Dia. Material Black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, UL 94V-0 rated Cable Clamp B .030 [0.76] 11 13 17 23 Cable O.D. (Max.) Dimensions A B Shell Size .825 20.96 .950 24.13 1.125 28.58 1.600 40.64 1.250 31.75 1.400 35.56 1.400 35.56 1.555 39.5 .329 8.36 .453 11.51 .453 11.51 .703 17.86 Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B Part No. Individually Bulk Packaged Packaged* 1-206062-7** 1-206062-4 (400) 206966-9** 206966-7 (200) 1-206070-0** 206070-8 (200) 1-206138-0** 206138-8 (100) CPC Connector Accessories **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]--5019024-1, 1/2 in. [12.7]-- 5019024-2, 5/8 in. [15.88]--5019024-3, 1 in. [25.4]--5019024-4, 3/4 in. [19.05]--5019024-5. Notes: 5. Cable clamp inserts not sold separately. The clamping area can be adjusted by reversing the clamping insert as shown below. Large Size Clamping Insert Clamping Insert .025 Plug (See Note 3) A [0.64] Dia. B For additional information concerning cable clamps, refer to Instruction Sheet 408-7582. Dimensions A B Shell Size 11 13 17 23 .850 21.59 1.131 28.73 1.131 28.73 1.600 40.64 Cable Clamp .030 [0.76] 1.450 36.83 1.655 42.04 1.655 42.04 1.655 42.04 Cable O.D. (Max.) .453 11.51 .703 17.86 .703 17.86 1.125 28.58 Thread Size 5/8-24 UNEF-2B 3/4-20 UNEF-2B 15/16-20 UNEF-2B 1-3/8-18 UNEF-2B Part No. Individually Bulk Packaged Packaged* 206358-6** 206358-5 (200) 207008-6** 207008-5 (100) 1-206322-0** 206322-9 (100) 206512-6** 206512-5 (75) **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]--5019024-1, 1/2 in. [12.7]-- 5019024-2, 5/8 in. [15.88]--5019024-3, 1 in. [25.4]--5019024-4, 3/4 in. [19.05]--5019024-5. Notes: 5. Cable clamp inserts not sold separately. 38 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Clamping Insert Self-Centering Cable Clamp (for Shell Size 23) The self-centering cable clamp is used in applications where strain relief protection is required and the cable or wire bundle is large and/or stiff. 1.600.015 Dia. [40.640.38] Dia. Adjustable Clamping Area (See Note 1) Intermediate 1.663.030 [42.240.76] Material Black thermoplastic, UL 94V-0 rated Part Numbers 207774-3 (individually packaged) 207774-4 (bulk packaged) Cable Clamp Adjustable Clamping Area (See Note 1) Clamping Insert Minimum Adjustable Clamping Area (See Note 1) Plug (See Note 3) Maximum Clamping Insert Thread Size 1-3/8-18 UNEF-2B Right-Angle Cable Clamps Right-angle cable clamps are used in tight areas where typical 180 cable clamp strain reliefs will not fit. Style A Kit CPC Connector Accessories Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58]. 2. Components for cable clamp are packaged unassembled. This includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). Style B Part Number 213982-1 (for Shell Size 13) Kit w/Cover Material Body Clamping Nut Black thermoplastic, UL 94V-0 rated Related Product Data Technical Documents -- page 80 1.025 Dia. Max. [28.04] A 1.400.070 [35.561.78] (Assembled) A Shell Dim. Cable O.D. Coupling Ring Size A Max. Thread Size .900 .329 11 5/8-24 UNEF-2B [22.86] [8.36] .453 13 1.100 3/4-20 UNEF-2B [27.94] [11.51] .453 17 1.200 15/16-20 UNEF-2B [30.48] [11.51] .703 23 1.500 1-3/8-18 UNEF-2B [38.10] [17.86] Part Number Kit Kit w/Cover 796379-2 1546347-2 796380-2 1546348-2 796381-2 1546349-2 796382-2 1546350-2 39 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Back-Shell Extender (for Shell Size 23) A back-shell extender is used with a cable clamp in applications where added length and/or additional wire breakout are required. 1.620 [41.15] Dia. Max. 1.200.015 [30.480.38] Material 1.450 Max. [36.83] Max. Black glass-filled thermoplastic Part No. 207055-1 Cable Clamp Thread Size 1-3/8-18 UNEF-2A Plug (See Note) Back-Shell Extender Thread Size 1-3/8-18 UNEF-2B CPC Connector Accessories Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39). Panel Mount Flanges (for Plugs only) D Dia. A panel mount flange is used in applications that require the plug half of a connector to be panel mounted. A .010 [0.25] (2 Places) B .015 [0.38] (2 Places) C Dia. Max. Material Black thermoplastic .156 [3.96] Ref. Plug Shell Size 11 13 17 23 .280 [7.11] Panel Mount Flange Dimensions A .844 21.44 .969 24.61 1.125 28.58 1.438 36.53 B 1.125 28.58 1.280 32.51 1.435 36.45 1.750 44.45 C .750 19.05 .875 22.22 1.110 28.19 1.510 38.35 D .125 3.18 .125 3.18 .150 3.81 .150 3.81 Part No. 207299-1 207299-2 207299-3 207299-4 40 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. CPC Connector Accessories (Continued) Flexible Cable Boot and Internal Cable Grip (for Shell Size 11) Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. .265 [6.73] Dia. .850 [21.59] Dia. 2.750.031 [69.850.79] .265 [6.73] Dia. 1.795 [45.59] .345 [8.76] Dia. .390 [9.91] .885 [22.48] Dia. Flexible Cable Boot Internal Cable Grip Material Black thermoplastic Internal Cable Grip Plug Cable Range Jacketed Cable .150-.250 [3.81-6.35] Dia. Flexible Cable Boot Part Numbers 207489-1 (Cable Boot) 207490-1 (Cable Grip) .360 [9.14] Dia. Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. They can be threaded onto plugs or receptacles. .050 [1.27] 2.750.031 [69.850.79] 1.795.010 [45.590.25] CPC Connector Accessories Flexible Cable Boot and Internal Cable Grip (for Shell Size 17) A Dia. 1.090 [27.69] Dia. .400.010 [10.160.25] Dia. 1.090.010 Dia. [27.690.25] .390 [9.91] Flexible Cable Boot Internal Cable Grip Material Black thermoplastic Internal Cable Grip Part Numbers Plug 207241-1 (Cable Boot) 207387-1 (Cable Grip) A Dia. = .325 [8.26] for cable range of .200-.250 [5.08-6.35] 207387-2 (Cable Grip) A Dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89] Jacketed Cable Flexible Cable Boot 41 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications CPC Connector Accessories (Continued) Keying Plugs Keying plugs are used to provide keying capabilities for all connector series. Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. 1.000 [25.4] Material Nylon, natural, UL 94V-2 rated Series 1 and Series 4 Keying Plug (for Types III+ and Subminiature COAXICON Contacts) Part No. 200821-1 .200.010 [5.080.25] .053.001 [1.350.03] Dia. .116 Max. [2.95] Dia. Material CPC Connector Accessories Polyphenylene oxide, white, UL 94V-1 rated Series 2 Keying Plug (for Size 20 DM and 20 DF Contacts) Part No. 206509-1 1.733 [44.01] Max. Material (206508-1) Nylon, natural, UL 94V-2 rated (207597-1) Thermoplastic, black, UL 94V-0 rated Series 3 and Series 4 Keying Plugs (for Type XII Contacts) Part Nos. 206508-1 (Socket Cavities)--Shown Above 207597-1 (Pin Cavities) 42 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. One-Piece Sealed Circular Plastic Connectors Product Facts Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry and peripheral seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 1 and Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA capability to provide this product sealing to you in all the shell sizes. If you don't see your particular size configuration, contact your local Tyco Electronics Sales Engineer or call Tyco Electronics for the latest information. Industry Standards One-Piece Sealed CPC products meet - IP 67 (Temporary immersion) Fluid Protection Against - diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. Performance Characteristics meets the same performance characteristics as shown on page 6. One-Piece Sealed CPC Connectors The new Sealed One-Piece Circular Plastic Connectors are the latest product innovation to the sealed CPC product family. This design allows for easy assembly. The housing and the seal are attached. A newly designed wire entry seal protects the rear of the connector and a peripheral seal protects the connector interface. Simply crimp the contact onto a wire and insert the crimped wire contact through the seal and into the housing cavity. The connector loads the same as if the seal wasn't there. All connector cavities come in a sealed condition. No plugs are required if you do not use a position cavity. We have the Operating Temperature Range-- -50C to +125C [-58F to +257F] UL Voltage Rating-- Series 1 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact - 45 amps, single contact rating at 30C T-Rise Type III+ Contacts - 13 amps, single contact rating at 30C T-Rise Flammability Rating-- UL 94V-0 rated Sealing Capability-- Per IP 67 Housing Material-- High strength, impact resistant thermoplastic Fluid Resistance-- Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water 43 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 1 Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal Square Flange Receptacle (Uses Flange Seal Part No. 81665- on page 51) 1.705 Max. [43.31] .094.010 [2.390.25] 1.125.025 [28.580.64] .420.015 [10.670.38 .844.010 Typ. [21.440.25] 1.750.025 [44.450.64] .844.010 [21.440.25] .687.010 Dia. [17.450.25 .844.010 Typ. [21.440.25] .844.010 [21.440.25] Recommended Panel Cutout Listed part numbers are for connectors only; contacts must be ordered separately. 1.705 Max. [43.31] Free-Hanging Receptacle .935 Dia. Max. [23.75] .420.015 [10.670.38] Material and Finish .687.010 Dia. 17.450.25 .817 Max. [20.75] Housing--Thermoplastic, UL 94V-0 rated, black Seal--Elastomer, gray .094.010 [2.390.25] Related Product Data One-Piece Sealed CPC Connectors Contacts--Pages 17-22 Contact Arrangement--Page 24 Component Dimensions-- Size 11-4 shown; request Customer Drawings for other sizes Accessories--Pages 38-42 and 51-54 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Plug .975 Dia. Max. [24.77] 1.425 Max. [36.20] Arrangement Shell No. of Size Positions Sex Standard Reverse 13-9 Standard 17-14 Reverse Standard 17-16 Standard 23-24 Standard 23-37 Standard 1 Four 4-40 threaded inserts per receptacle. 11-4 Square Flange Recptacle With Mounting With Threaded Holes Inserts1 796095-2 - 788154-2 - 788158-2 - 796272-1 - 796275-1 796275-3 796275-2 - 796190-1 - 796286-1 - Free-Hanging Receptacle Plug Insulation Diameter 796096-2 788155-2 788159-2 796273-1 796276-1 796276-2 796291-1 796287-1 796094-2 788153-2 788157-2 796271-1 796274-1 796274-2 796188-1 796288-1 .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .065-.100 [1.65-2.54] .040-.080 [1.01-2.03] .065-.120 [1.65-3.04] .065-.100 [1.65-2.54] Assembly Accessories Seal Protectors are recommended to aid contact insertion through the wire entry seal. They are reusable. Wire Entry Seal Plug Part Number 208337-1 (Insert Pins) Part Number 208338-1 (Insert Sockets) Part Number 796075-1 (6 per carrier strip) Material--Polypropylene, natural .453 [11.5] 44 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. One-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Sealed - Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.125.010 [28.580.25] 1.050 [26.67] Dia. 1.435 [36.45] 1.125.010 [28.580.25] Listed part numbers are for connectors only; contacts must be ordered separately. 1.105 [28.07] Dia. Max. .094 [2.39] .514 [13.06] 1.435 [36.45] 1.690 [42.93] Max. 1.690 [42.93] Max. Plug Material Housing--Nylon, glass-filled UL rated 94V-0, black 1.349 Max. [34.26] Dia. Related Product Data Contacts--Page 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80 1.105 [28.07] Dia. Arrangement Square Flange Receptacle Free-Hanging Receptacle Plug 17-3 .095-.205 [2.41-5.21] .150-.265 [3.81-6.73] 788189-1 788189-2 796112-1 796112-2 788188-1 788188-2 CPC Connectors, Series 6 Sealed One-Piece Sealed Circular Plastic Connectors, Series 6 1.625 Max. [41.28] Free-Hanging Receptacle .520 [13.21] Square Flange Receptacle 1.625 Max. [41.28] .156 [3.96] .520 [13.21] 1.728 Max. [43.89] 1.438 [36.53] .156 [3.96] 1.505 Max. [38.23] 1.505 Max. [38.23] 1.438 [36.53] Listed part numbers are for connectors only; contacts must be ordered separately. 1.500 Max. [38.10] 1.683 Max. [42.75] Plug Material Housing--Nylon, glass-filled UL rated 94V-0, black 1.750 [44.45] 1.438 [36.53] 1.783 Max. [45.29] Related Product Data Contacts--Pages 17-23 and 47 Application Tooling--Pages 76-79 Technical Documents--Page 80 Arrangement Shell No. of Size Positions 23-16 Insulation Diameter Power Signal .095-.205 [2.41-5.21] .065-.100 [1.65-2.54] Sex Square Flange Receptacle w/Mounting Holes Free-Hanging Receptacle Plug Standard Reverse 796466-1 -- 796207-1 796330-1 796203-1 796332-1 45 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 One-Piece Sealed CPC Connectors Insulation Diameter Shell No. of Size Positions AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors Product Facts Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry, peripheral, and full interfacial seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA Technical Documents Two-Piece Sealed CPC Connectors Instruction Sheet 408-4317 Two-Piece Sealed CPC Connectors Product Specification 108-1579 Sealed CPC Connectors with Removable Contacts Sealed CPC connectors are the latest additions to the growing family of AMP Circular Plastic Connectors. Sealed CPC connectors were developed as part of the Series 5 and 6 product line, specifically to meet the increasing demand for an economical environmentally sealed connector. (power/signal mix) sealed connector configurations. Other sizes are available in a Series 1 (signal/low current) configuration. Contact your local Tyco Electronics Sales Engineer, or call Tyco Electronics for the latest design information. Sealed CPC connectors are designed to meet the requirements of UL, CSA, and VDE for environmentally sealed connectors used in industrial applications. Industry Standards Two-Piece Sealed CPC connectors meet-- IP65 In addition, sealed CPC connectors are designed to meet the latest SAE and ASAE requirements as outlined in the standards listed here. Performance Characteristics Operating Temperature Range-- -50C to +125C [-58F to +257F] UL Voltage Rating-- Series 5 600 V (AC or DC) Series 6 250 V (AC or DC) .125 POWERBAND Power Contact - 45 amps, single contact rating at 30C T-Rise Type III+ Contacts - 13 amps, single contact rating at 30C T-Rise Flammability Rating-- UL 94V-0 rated Sealing Capability-- Per IP 65 Housing Material-- High strength, impact resistant thermoplastic Fluid Resistance-- Diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water Sealed CPC connectors incorporated the latest technology in thermoplastic design and use the new AMP POWERBAND precision formed high current contact. Illustrated above are the Series 5 (power) and Series 6 46 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 Note: All part numbers are RoHS Compliant. AMP Circular Connectors for Commercial Signal and Power Applications Sealed Circular Plastic Connectors Multimate Size 16 Contacts Precision formed signal/low current Pin Diameter--.062 [1.57] Test Current--13 amps max. .125 POWERBAND Contacts Precision formed high current Pin Diameter--.125 [3.175] Test Current--50 amps max. Type III+ Precision Formed Contacts Extraction Tool Part Number 318813-1 Type II Screw-Machined Contacts See pages 17-23 for complete product information and part numbers of Size 16 contacts applicable in Sealed CPC Connectors. (Instruction Sheet 408-4374) .125 [3.18] Dia. .206 Dia. [5.23] Material and Finish Serrations Contacts--Copper with beryllium copper spring Plating Code A -- Post plated .000200 [0.00508] min. silver in mating area with .000050 [0.00127] min. silver on remainder of contact, all over .000050 [0.00127] min. nickel B -- Post plated .000030 [0.00076] min. gold in mating area with gold flash on remainder of contact, all over .000050 [0.00127] min. nickel Contact Strip Extended1 .485 [12.32] .206 [5.23] Dia. Standard .400 [10.16] Sealed CPC Connectors Related Product Data Application Tooling--Pages 76-79 Technical Documents--Page 80 .125 POWERBAND Pin Contact .125 POWERBAND Socket Contact Contact Part No. Wire Size AWG /mm2 14-12 2-3 10-8 5-8 Contact Finish A B A B A B A B Pin Length Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 Strip Loose Piece Pin Socket Pin Socket 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 213847-1 213847-2 -- -- 213843-1 213843-2 -- -- 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 213847-3 213847-4 -- -- 213843-3 213843-4 -- -- Tooling Part No. Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* 680195-3 356612-1 680197-3 356611-2 (10 AWG) 356611-1 (8 AWG) 1 For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and "C" Head adapter Part No. 318161-1. Specifically designed for AMP CPC Connectors, Series 5 and 6, the new .125 POWERBAND contact offers the performance of a MIL-Spec screw machined Size 8 contact with the economy of a stamped and formed, strip-feed contact. Strip-feed contacts offer maximum production capabilities using standard AMP bench-mount, semiautomatic termination equipment. For low volume, prototype or maintenance and repair requirements, the .125 POWERBAND contact is available in loose piece form. 47 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Sealed - Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. .420 [10.67] .280.010 [7.110.25] 1.050 [26.67] Dia. 1.0900.15 [27.690.38] Dia. 1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. Listed part numbers are for connectors only; contacts must be ordered separately. .094 [2.39] 1.675.013 [42.540.33] Typ. .065.003 [1.650.08] Typ. Free-Hanging Receptacle 1.146.010 [29.110.25] Material .420 [10.67] Housing--Nylon, glass-filled UL rated 94V-0, black Related Product Data Two-Piece Sealed CPC Connectors Contacts--Pages 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80 .280.010 [7.110.25] 1.090.015 [27.690.38] Dia. 1.050 [26.67] Dia. 1.295.010 [32.890.25] Dia. .094 [2.39] 1.675.013 [42.540.33] Typ. .065.003 [1.650.08] Typ. Plug (With Full Interfacial Seal) Replacement Coupling Ring Shell Size 17-3 1.349 Max. [34.26] Dia. Part No. 213810-1 .995 [25.27] .280.010 [7.110.25] 1.609.015 [40.870.38] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Receptacle 17-3 - Connector 213889-2 17-3 - Wire Entry Seal Kit 213899-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Arrangement Free-Hanging Receptacle 213890-2 213899-1 Plug 213905-1 213899-1 Wire Entry Seals* *Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 38 for dimensional detail of cable clamp). .880 [22.35] Dia. .325 When [8.26] Flush Rear View Receptacles Rear View Plugs Side View Plugs/Receptacles Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60]. 48 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Series 6 CPC Connectors, Series 6 Sealed - Reverse Sex Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) 1.435.015 [36.450.38] 1.125.010 [28.580.25] Typ. .280 [7.11] .420 [10.67] 1.435.015 [36.450.38] 1.090 Dia. [27.69] 1.125.010 [28.580.25] Typ. Listed part numbers are for connectors only; contacts must be ordered separately. .065 [1.65] .094 [2.39] 1.675.013 [42.550.33] Free-Hanging Receptacle 1.146.010 [29.110.25] Housing--Nylon, glass-filled UL rated 94V-0, black .094 [2.39] .420 [10.67] Material 1.295.010 [32.890.25] Dia. 1.090.015 [27.690.38] Dia. Related Product Data Contacts--Pages 17-21 and 47 Accessories--Page 51 Application Tooling--Pages 76-79 Technical Documents--Page 80 .065.003 [1.650.08] Typ. .280.010 [7.110.25] 1.675.013 [42.550.33] Plug 1.349 Max. [34.26] Dia. Two-Piece Sealed CPC Connectors .995 [25.27] .280.010 [7.110.25] Replacement Coupling Ring Shell Size 17-10 Part No. 213810-1 1.609.015 [40.870.38] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Arrangement 17-10 Connector 17-10 Wire Entry Seal Kit Square Flange Receptacle 213893-2 213900-1 Free-Hanging Receptacle 213894-2 213900-1 Plug 213906-1 213900-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Wire Entry Seal* *Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (Similar to 206070-8. See page 38 for dimensional detail of cable clamp). .880 Dia. [22.35] .325 When [8.26] Flush Rear View Receptacles Rear View Plugs Side View Plugs/Receptacles Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts. 49 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Sealed Circular Plastic Connectors, Special Series 1 Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal Square Flange Receptacle (Uses Flange Seal Part No. 81665- on page 51) E 4 Plc. B A Recommended Panel Cutout Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. D Material and Finish Housing--Thermoplastic, UL 94V-0 rated, black Seal--Elastomer, gray C Shell Size Related Product Data 11 Two-Piece Sealed CPC Connectors Contacts--Pages 17-21 Contact Arrangement--Page 24 Accessories--Pages 38-42 and 51 Performance Characteristics-- Page 6 Application Tooling--Pages 76-79 Technical Documents--Page 80 Arrangement Shell No. of Size Positions 11-4 13-7 13-9 17-16 17-14 23-24 23-37 13 17 23 Dimensions A B 1.125 28.58 1.281 32.54 .607 15.42 .812 20.62 1.435 36.45 1.050 26.67 1.750 44.45 1.438 36.53 Dimension E .844 21.44 .969 24.61 1.125 28.58 1.438 36.53 Sex Series I Receptacles with Peripheral Seal Dimensions Square Flange Part No. With Mounting With Threaded C D Holes Free-Hanging Part No. Mates with Plug Part No. Inserts1 Std. Rev. Std. Std. Std. Rev. 206061-2 206430-3 211401-3 206705-3 206036-4 206043-4 - - - 208131-2 - - .935 23.75 1.072 27.23 .817 20.75 .874 22.20 1.310 33.27 1.161 29.49 Std. Std. Rev. 206838-3 206151-3 206306-3 - - - 1.733 44.02 1.505 38.23 206153-2 206430-4 - 206705-4 206036-5 206043-5 206060-1 206429-1 211399-1 206708-1 206037-1 206044-1 206838-4 206151-4 206306-4 206837-1 206150-1 206305-1 Four 4-40 threaded inserts per receptacle. 1 Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024. 2. Receptacles mate with Series 1 plugs found on page 10. Seal shown outside of connector for illustration purposes only. Receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration. 50 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341 AMP Circular Connectors for Commercial Signal and Power Applications Note: All part numbers are RoHS Compliant. Two-Piece Circular Plastic Connector Sealing Accessories Wire Entry Seal Kits for Plug and Receptacle Housings .010 A [0.254] Dia. Material and Finish .075 [1.94] Seal--Silicon, black Pressure Plate--Nylon, black .250.010 [6.350.25] Dia. Seal Dimension A .681 17.30 .790 20.07 Kit for Pins Kit for Sockets 213926-1 213925-1 213899-1 213899-1 .790 20.07 213900-1 213900-1 . 213919-2 213919-1 213920-2 213920-1 .790 20.07 .790 20.07 Sealed CPC Connectors Arrangement Insulation No. Dia. Range .075-.125 13-9 1.91-3.18 .178-.265 17-3 4.52-6.73 .178-.265 4.52-6.73 17-10 .075-.125 1.91-3.18 .075-.125 17-14 1.91-3.16 .075-.125 17-16 1.91-3.16 Pressure Plate Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity identification. Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes. One-Piece or Two-Piece Sealed CPC Sealing Accessories 1.500 [38.1] 1.125 [28.58] Flange Seals Shell Size 11 13 17 (shown) 23 Material Neoprene, black Related Product Data Part No. 81665-3 81665-4 81665-2 81665-5 1.500 [38.1] 1.125 [28.58] Dimensions--Shell Size 17 shown; request Customer Drawings for other sizes 51 Catalog 82021 Revised 7-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 52-55-1106-0800 C. America: 57-1-254-4444 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-208-420-8341