Operating Instructions SIPLUS CMS4000 Wiring
SIPLUS CMS4000 Cable
Operating Instructions, 06/2017, A5E02298098B-01 1
Preface 1
Product overview 2
SIPLUSCMS4000
Typical configurations 3
Cable
Cabl e types 4
6AT8000-2AB… Connecting cable 5
Appendix 6
Operating Instructions - English
Version 2017-06
Operating Instructions SIPLUS CMS4000 Wiring
SIPLUS CMS4000 Cable
Operating Instructions, 06/2017, A5E02298098B-01 2
Safety Guidel ines
T his docu ment contains notices w hic h you should observ e t o ensure you r ow n personal safety as w ell as to a voi d prop erty damage.
T he notices referrin g to your personal safety are highlighted in the manual by a safety alert sym bol, n otices referr ing to property
damage only have no safety alert symbol.
Danger
Ind icat es an imminently h azardous situation w hich, if not avoi ded, will res ult in death or serious injury.
Warning
Ind icates a potentially hazardous situation which, if not avoided, could res ult in d eath or serious injury.
Caution
Us ed with the safety alert symb ol indicat es a potentiall y hazardous s ituation w hich, if not avoid ed, may resul t in mi nor or
moderate injury.
Caution
Us ed withou t the safety alert symbol indicates a potentially haz ardous situation w hich, if not avoid ed, may r esul t in prop-
erty damage.
Notice
Us ed without th e safety aler t symbol indicates a pot ential situation which, if not avoided, may result in an un desirable
result or state.
When several dang er levels apply, th e notices of the highest l evel (lower number) are always displayed. If a notice refers to personal
damages w ith t he safety alert symb ol, t hen another notice may be added warning of p ropert y damage.
Qualifie d Per so nnel
T he d evice / sys tem may only b e set up and operated in conju nction with this d ocum entation. Only q ualified personnel should be
allow ed t o install and work on t he equipm ent. Qualified persons are defi ned as persons w h o are authorized t o com miss ion, to earth,
and to tag circuits, equipment and s ystems in accordance with establish ed saf et y practices.
Intended Use
Pl ease note t he followi ng:
Warning
T his device and its components may onl y be used for the applications described in the catalog or tech nical description,
and only in con nection with devices or componen ts from other m anufacturers appro ved or recomm ended by Siem ens.
Trademarks
All design at ions marked w ith ® are registered trad emarks of Siemens AG. Other des ignations in this docum entat ion might b e trade-
marks which, if used by third parties for their purpos es, might infringe upon the rights of the proprietors.
Copyright Siemens AG 2009. All rights reserved.
Reproduc tion, transmission or use of this documen t or its cont ents is n ot p ermitt ed without express written auth ority. Of fenders will be
liable for damag es. Al l rights , inc ludin g rights created by patent grant or registration of a utility model or d esign, ar e res erved.
Disclaimer of Liability
We have ch ec k ed th e con t ents of t his d ocu m ent f or agr eemen t with th e h ard war e and softw ar e d esrib ed . S inc e d evi at i ons cannot b e
pr ec lud ed entir ely, we c annot gu arant ee full agr eemen t. H owever, th e data in th e manual are r eviewed regu larl y, an d any nec ess ar y
correc tions wil l be included in subseq uent editions . Suggestions for improvem ent are welcomed.
Siemens AG
Digital Factory, Factory Automation
Systems Engineering
P.O. Box 23 55
90713 Fuerth
Germany Siemens A G 2017
Technical data subject to change
Operating Instructions SIPLUS CMS4000 Wiring
SIPLUS CMS4000 Cable
Operating Instructions, 06/2017, A5E02298098B-01 3
Table of Contents
1Preface.................................................................................................................................4
1.1 Pu rpo se of this docu men t .......................................................................................4
1.2 R e q u ired b a sic kno wledg e .....................................................................................4
1.3 Validity of this document ........................................................................................4
1.4 Mo d ifica t ion compa re d w ith the previou s version ....................................................4
1.5 CE marking ............................................................................................................4
1.6 Standards ..............................................................................................................4
1.7 Po sition in infor mation en viron ment ........................................................................4
1.8 Directory ................................................................................................................5
1.9 Recycling and disposal...........................................................................................5
2Product Overview ................................................................................................................6
2.1 What is SIPLUS CMS?...........................................................................................6
2.2 What is an Interface Nod e ION or IFN? ..................................................................7
2.3 What are Media Converter Node (MCN11) and Repeater Node (RPN IEEE1394)? .7
3Typical Configurations........................................................................................................9
3.1 Tree topology .........................................................................................................9
3.2 L ine to p o log y .........................................................................................................9
3.3 Conn ection with fibre optic cable .......................................................................... 10
4Cable Types ....................................................................................................................... 12
4.1 Overview.............................................................................................................. 12
4.2 CABLE-IEEE1394A-66/46 .................................................................................... 13
4.3 CABLE-IEEE1394A-8F ........................................................................................ 14
4.4 CABLE-IEEE1394A-8M........................................................................................ 14
4.5 CABLE-Power ...................................................................................................... 15
4.6 IFN ADD .............................................................................................................. 16
4.7 CABLE-IO ............................................................................................................ 18
4.8 Accessories ......................................................................................................... 20
5Connecting Cable .............................................................................................................. 21
5.1 Connect M12-plug ................................................................................................ 21
5.2 Fibre optic cable connection ................................................................................. 23
5.2.1 MCN 11 fibre opti c cab le (LWL) ............................................................................. 23
5.2.2 RPN IEE E13 94A fibre opt ic cab le (L WL) .............................................................. 26
6Appendix ........................................................................................................................... 27
6.1 Se rvice & Support in the Intern et .......................................................................... 27
6.2 List of Abbreviations ............................................................................................. 27
Operating Instructions SIPLUS CMS4000 Wiring
SIPLUS CMS4000 Cable
Operating Instructions, 06/2017, A5E02298098B-01 4
1 Preface
1.1 Purpose of this document
This operating instructions decribe the wiring of SIPLUS CMS4000 ION, IFN, MCN11
and RPN I EE E1394.
1.2 Required basic knowledge
Basic knowledge of aut omation technology and condition monitoring equipment is nec-
essary.
This operating instructions contain a description of the components, which are valid at
the time of publishing the manual. We reserve the right, to enclose product information
with current information to new component s and updated components.
1.3 Validity of this docu ment
This document is valid for the Condition Monitoring System SIPLUS CMS1000.
1.4 Modification compared with the previous version
- None
Notice
You will find the version of the operating instructions in the number of the footer: A5E02298098B-01.
1.5 CE marking
According to EG cable must not be CE marked.
1.6 Standards
Notice
The specified concessions are only v alid according to an authorized label on the produc t.
1.7 Position in information environment
In addition to this operating instructions you need the manual of the applied ION and IFN
hardware.
SIPLUS CMS4000 IFN AI, IFN VIB-A, ION PROFIBUS DP Spy T001, MCN11 and RPN
IEEE1394.
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1.8 Directory
This operating instructions consist of chapters for guidance and of technical data.
They cont ain the following topics:
• Product overview (Chapter 2)
• Typical configurations (Chapter 3)
• Cable types (Chapter 4)
• Connecting the cable (Chapter 5)
• List of abbrev iations wit h ex pl anati on of the general definit ions of t he used term s
(Chapt er 6.2)
1.9 Recycling and disposal
For env ironment ally compatible recycling and disposal of your old device c ontact a
cert ified wa ste disposal for electronic.
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2 Product Overview
2.1 What is SIPLUS CMS?
SIPLUS CMS is an industrial-suited Condition Monitoring System for technical and tech-
nological services i n i ndustrial plants. SIPLUS CMS is a modular, scalable analysi s and
diagnosis system. It is optimized for reaction less measurement of analog, binary and
numerical data. SIPLUS CMS can be integrated in existing and new industrial plants.
SIPLUS CMS can be integrated into the TIA-Architecture.
Picture 1 Typical Configuration
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2.2 What is an Interface Node ION or IFN?
Definition
With an ION or IFN binary, analog or vibration signals are measured and transfered via
bus system t o an i ndustry PC according to the EEE1394a St andard.
The application of an ION or IF N all ows the recording/digitalization of voltage signals
(IFN AI, IFN VIB-A) or the sampling of bus signals (ION PROFIBUS DP Spy T001).
Example
Picture 2 Front view IFN VIB-A
2.3 What are Media Converter Node (MCN11) and Repeater Node (RPN
IEEE1394)?
Definition
MCN11 and RPN IEEE1394 transform the data on the IEEE1394-bus (firewire bus)
physical from one medium (electrical) into another medium (optical) and the other way
around. MCN and RPN are used if the required linking length is longer than 4.5 meter.
The RPN IEEE1394 is designed in protection category IP20, the MCN11 in protection
category I P67.
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Picture 3 Front view MCN11
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3 Typical Configurations
3.1 Tree topology
The I EEE1394a technology all ows to creat e extended network s with up to 63 parti ci -
pants. The at tendance of one branch m ust not be more than 16 devices.
The t ree-t opology allows the constr uction of a net work system by c onnecting one bus
participant with two further ones.
Picture 4 Tr ee topology with IFN
3.2 Line topology
The line topology allows the construction of a network system by connecting one bus
partici pant wit h one other par ticipant .
The maximum number of point-to-point connect ions from one bus partici pant to any oth-
er participant in the IEEE1394 bus is limited to 15 – which means that not more than 16
devices are allowed to be connec ted in series (line topology)
This is the most used topology since only in rar e cases the number of devices in a mea-
suring system exceed 16 devices.
IFN/IFN-Cable
Int erface Node (IFN)
Line 1
Line 2 Line 1.1
Line 1.2
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Pi cture 5 Line topology with IFN
3.3 Conn ection with fibre optic cable
The MCN11 can be connected to any IEEE1394 – connection (LNK0/1/2) on the IFN.
In accordanc e to the mi nimum distance up t o three MCN11 can operate at the same
time.
Picture 6 Configuration wit h fibre optic cable between two I FN
Int erface Node (IFN)
LWL
IFN/MCN-Cable
IFN/MCN-Cable
Int erface Node (IFN)
Medi a Conv erter
Node (MCN11)
Medi a Conv erter
Node (MCN11)
IFN/IFN-Cable
Int erface Node (IFN)
IFN/IFN-Cable
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Picture 7 Opti cal connection of a PC on a CMS4000 System
Int erface Node (IFN)
IFN/MCN-Cable
Medi a Conv erter
Node (MCN11)
Multi-Port-Repeater
(RPN IEEE1394B T 001/T002)
RPN/PC-Cable
PC / SIPLUS CMS Microbox
LWL
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4 Cable Types
4.1 Overview
The following char t gives a survey about all cables and their usage combined with ION,
IF N, MCN und RPN:
Name Chapter Identifier
CABLE-IEEE1394A-66/46 4.2 2AA00
CABLE-IEEE1394A-8F 4.3 2AB20-1
CABLE-IEEE1394A-8M 4.4 2AB20-2
CABLE-Power 4.5 2AB30
IFN ADD 4.6 2AB50
CABLE-IO 4.7 2AB40
Pi cture 8 Cable overview
IFN
PCN
2AB30
2AB20-1
2AB50
IFN
2AB40 2AB40
ION
PCN
2AB30
2AA00
2AB40
2AB20-1
MCN11
PCN
2AB30
2AA00
IFN
2AB20-2
RPN
LWL
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4.2 CABLE-IEEE1394A-66/46
Name: CABLE-IEEE1394A-66/46
Application: IEEE1394 c oupling cable
PC-ION, PC-RPN, ION-ION, ION-RPN
Length: 30cm , 100cm , 200cm , 450cm
Order num bers: CABLE-IEEE1394A-66-0030 (30 cm) 6AT8000-2AA00-1AA3
CABLE-IEEE1394A-66-0100 (100 cm) 6AT8000-2AA00-1AB0
CABLE-IEEE1394A-66-0200 (200 cm) 6AT8000-2AA00-1AC0
CABLE-IEEE1394A-66-0450 (450 cm) 6AT8000-2AA00-1AE5
CABLE-IEEE1394A-46-0450 (450 cm) 6AT8000-2AA10-1AE5
Pi cture 9a CABLE -IEEE1394A -66 Pi cture 9b CABLE -IEEE1394A -46
This cable is used f or IEEE1394 coupling of ION-ION, ION- PC, PC-RPN and ION-RPN.
The CABLE-IEEE1394A-46-0450 allows the conecti on of a notebook.
On ION and RPN the IEEE1394a interfaces (P 1 / P2 / P3) are designed as 6-pin jacks.
Pi cture 9 IEEE1394a Int erface
Notice
Only cables with maximum length of 4.5 m are allowed to be connected on an IEEE1394a interface.
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4.3 CABLE-IEEE1394A-8F
Name: CABLE-IEEE1394A-8F
Application: IEEE1394 c oupling cable
PC-IFN, ION-IFN, RPN-IFN
Length: 40cm , 200cm , 450cm
Order num bers: CABLE-IEEE1394A-8F-0040 (40 cm) 6AT8000-2AB20-1AB0
CABLE-IEEE1394A-8F-0200 (200 cm) 6AT8000-2AB20-1AC0
CABLE-IEEE1394A-8F-0450 (450 cm) 6AT8000-2AB20-1AE5
Pi cture 10 CABLE -IEEE1394A -8F
This cabl e is used f or IEEE1394 coupling of PC-IFN, ION- IFN and RPN-IF N.
4.4 CABLE-IEEE1394A-8M
Name: CABLE-IEEE1394A-8M
Appl ication: IEE E1394A coupling cabl e with power supply included
IFN-MCN11
Length: 30cm
Order num bers: CABLE-IEEE1394A-8M -0030 (30 cm) 6AT8000-2AB20-2AA2
Pi cture 11 CABLE -IEEE1394A -8M
This cabl e is used f or IEEE1394 coupling of IFN-MCN11.
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4.5 CABLE-Power
Name: CABLE-Power
Application: Power cabl e
IFN
Length: 135cm, 200cm, 500cm , 1000cm
Order num bers: CABLE-Power-135-0000 (135 cm) 6AT8000-2AB30-1AA1
CABLE-Power-200-0000 (200 cm) 6AT8000-2AB30-1AA2
CABLE-Power-500-0000 (500 cm) 6AT8000-2AB30-1AA5
CABLE- Power-1000-0000 (1000 cm ) 6AT 8000-2AB30- 1AB0
Pi cture 12 CABLE -Power
This cable is used for energy supply of the IFN. To forward the power from the first IF N
to the following ones in a line topology IFN ADD must be applied, see. chapter 4.6.
Warning
The IFN device is built to operate with reliable low voltage. Therefore only reliable low voltage
according to IEC950/EN60950/VDE0805 must be connected to the supply connection.
The power adapter for feeding the IFN must fulfil NEC Class 2 (voltage range 18-32 V).
The IFN must not be connect ed to DC voltage higher than 32 V DC, or to AC v oltage.
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Chart 1: Pi n assignment PWR
PIN Assignment Wire color View
1M24 (ground) brown
2 +24 V DC (18…32 V DC) white
3PD
(power down, ext . restart) blue
4 free black
5 free grey or
green/yellow
4.6 IFN ADD
A cable set consists of one power cable with Y- plug for straight power forwarding t o a
neighbour IFN and one IEEE1394A coupli ng cable.
Name: IFN ADD
Application:: Power cable and IEEE1394A coupling cable
IFN-IFN
Length: 20cm , 100cm , 200cm , 450cm
Order num bers: IFN ADD0020 (20 cm) 6AT8000-2AB50-1AA2
IFN ADD0100 (100 cm) 6AT8000-2AB50-1AB0
IFN ADD0200 (200 cm) 6AT8000-2AB50-1AC0
IFN ADD0450 (450 cm) 6AT8000-2AB50-1AE5
Picture 13 IFN ADD CABLE-Power with Y-plug
Picture 14 IFN ADD CABLE IEEE1394A
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Warning
The IFN ADD power cable wi th Y-plug is designed for max. cur rent load of 4 A .
Maximum 16 IFNs are allowed to be c onnected in a line.
Notice
CABLE-Power-xxx-0000 (6AT8000-2AB30-1Axx) and CABLE-IEEE1394A-88-0020 (6AT8000-
2AB20-2AD2) m ust be applied to obtain protection class IP67.
IFN ADD power cable with Y-plug does NOT fulfil protection class IP67 !
Name: CABLE-IEEE1394A-88
Application: IEEE1394A coupling cable
IFN-IFN
Length: 20cm
Order num bers: CABLE-IEEE1394A-88-0020 (20 cm) 6AT8000-2AB20-2AD2
Pi cture 15 CABLE -IEEE1394A -88
Join the IFN ADD CABLE IEEE1394A and CABLE-I EEE1394A-88 bus connections to
the 8-pole flange sleeves M12 (LNK 0 / LNK1/ LNK2) on the front of the device.
Notice
Only join cables of maximum 4.5m length to the IEEE1394 connections. We recommend the
usage of standard SI PLUS CMS cables.
When using self-m ade cabl e connecti ons no warrenty is assum ed..
Cahrt 2 Pin assignment IEEE1394
PIN Assignment View
1TBIAS *)
2Wire *)
3TPA- (Twisted-pair A)
4 TPA+ (Twi sted-pair B)
5Masse
6TPB+ (Twi sted-pair B)
7 TPB- (Twisted-pair A)
8Power suppl y *)
*) only relev ant while coupling with MCN11
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4.7 CABLE-IO
Name: CABLE-IO
Application: Input/Output-cable
IFN-sensor
Length:: 200cm, 500cm , 1000cm
Order num bers: CABLE- IO-200-0000 (200 cm) 6AT 8000-2A B40-1AA 2
CABLE- IO-500-0000 (500 cm) 6AT 8000-2A B40-1AA 5
CABLE- IO-1000-0000 (1000 cm) 6AT 8000-2AB40-1AB 0
Picture 16 CABLE-IO
This cable allows connecti ng the sensor t echnology t o the IFN. The cable can be used
for IFNA AI an d IFN VIB-A.
The foll owing chart shows the assignment of the analog inputs (CH1-CH6) using an
IFN AI.
Chart 3 Pin assignment analog input (CH1-CH6)
PIN Assignment Wire color View
1GND (ground) brown
2 free white
3signal blue
4 free black
5 free grey or
green/yellow
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The following chart shows the assi gnment of t he IEPE inputs (CH1 - CH6) using an
IFN VIB-A.
Chart 4 Pin assignment IEPE sensor input (CH1-CH6)
PIN Assignment Wire color View
1GND (ground) brown
2 free white
3signal blue
4 free black
5 free grey or
green/yellow
The following char t shows the assignment of the IFN VIB-A CH6 input used as analog
input.
Chart 5 Pin assignment CH6 as analog i nput
PIN Assignment Wire color View
1GND (ground) brown
2 +/- 24 V signal white
3free blue
4 free black
5 Free grey or
green/yellow
Notice
Only use the factory assembled shielded CABLE-IO! There shield on IFN AI and VIB-A is electronical con-
nected to t he plug housi ng!
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4.8 Accessories
Mounting brackets for wall mounting are available for IFN - IFN Mounting Set (6AT8000-
2BB00-0XB0) and for MCN11 - MCN Mounting Set (MLFB 6AT8000-2BB00-0XC0).
Unused jack s can be cl osed by a c apping set, IFN Coping Set (MLFB 6AT8000-2BB00-
0XA0).
Pi cture 17 Mounti ng Set
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5 Connecting Cable
5.1 Connect M12-plug
Caution
The foll owing pi ctures (picture 17, picture 18 , pict ure 19) shall explain the princ iple of connec ting the cable
and may contain deviations from the used plug types.
1. Push the M12 connector vertical in the respective flange sleeve, so that connector slot
and the knur led ring nut lie on top of each ot her.
Pi cture 18 plug in
2. Twist t he M12-socket plug wit h the knurled ring nut tight until it snaps (about 1/ 2 rota-
tion).
Knurled ring nut
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Picture 19 lock the plug
3. The end position (interlock) of the M12-socket plug is fi nished now.
Picture 20 correctly plugged in
Caution
Avoid canting bet ween M12 connector and socket plug!
Only when the installation is correct, t he protection category I P67 and safe contacti ng is guaranteed.
Never pull and i nsert cables and pl ugs, when the ambient tem perature is 0° Celsius and below.
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5.2 Fibre optic cable connection
5.2.1 MCN11 fibre optic cable (LWL)
1. O pen the 4 screws on the devi ce wi t h an Allen key (SW3).
Pi cture 21 Open all 4 screws
2. Release onl y the screwcap of the screw connection (PG-screwing) and pul l the
„SC/PC plug“ of the LWL single conductor in the right posi tion through the screwcap.
Pi cture 22 Loose the ret ainer nut
3. Rem ov e the seali ng insert and i nsert the LWL-single connectors i n the suit ed
leadthrough of the folding sealing insert.
Notice
Avoid mechanical overloading (e.g. folding) of the fibre optic cables!
Cable entry
Screwcap
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4. Insert the SC/PC- plug of the LW L cable strands through the cabl e ent ry i nto the
housing.
Pi cture 23 LWL-cable ent ry configuration
5. Connecting „SC/PC-plugs“.
Picture 24 Connec tion twin cable (view on the device as shown in Picture 25 )
Caution
Take note of a cor rect assembly whil e connecting the plug! Connect transmitter ▼(device 1) with receiver
▲(device 2) and receiver ▲(device 1) wit h transmitt er ▼(device 2).
▼▲ ▼▲
Dev ice 1
Sealing insert
Cable entry
SC/PC-plug
▼ Transmitter plug
▲ Receiver plug
Dev ice 2
Screwcap
Case screw (4x )
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6. Slide the sealing insert flush in the cable entry so that the LWL-single connector lays
parallel in the box (in order to avoid a mechanical overload of LWL).
7. Sc rew the retai ner nut tightl y onto the cabl e entry. The recommended t orsional m o-
ment is 10Nm.
Picture 25 Completed installation
8. Close the casing cov er and screw t he 4 included screws (f rom 1) t ight. The rec om -
m ended torque: 3Nm.
Caution
Only when the installation is correct, t he screwcap f it s tight and the cov er screw f its tight the protection
category IP67 is guaranteed.
Never pull and insert optical f iber, when the am bient temperature is 0° Celsi us and below (risk of break-
age).
According to the type of fibre-optic cable an applicable sealing insert must be used.
The included sealing insert is applicable for a twin fibre-optic cable (diameter 3mm).
Notice
The advices for installation that are given by the fibre-optic cable manufacturer must be observed!
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5.2.2 RPN IEEE1394A fibre optic cable (LWL)
According to its design the RPN has one or two duplex SC/PC62.5 fibre optic cable
adapter.
Picture 26 RPN IEEE1394B T002 Interface
IEEE13 94 adapter (LNK)
LWL adapter
ground
power supply
LWL adapter
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6 Appendix
6.1 Service & Support in the Internet
In additi on to our documentation pool we offer our complete knowledge basics on the In-
ternet:
www.siemens.com/automation/service&support
There you find:
• The newsletter, which is constantly updated to provide you with the latest information
about your products.
• The right documents via our search function under Service & Support.
• The bulleti n board, a worldwide knowledge exchange for users and ex perts.
• Your local representative for Industry Automation & Drives Technologies via our
representat ives database.
• Information about on-site services, repairs, spare par ts, and lots more you will find
under ”Support”.
6.2 List of Abbreviations
Abbreviation Item
CH Channel
CMS Condition Monitoring System
LWL Fibre-Optic Cable
IEEE Instit ute of Electrical and Elec tronic s Engineers
ION Node
IFN Int erface Node
PD P ower Down
TIA Tot ally Integrated Automati on
