Type CS4/CS6 Capstick(R)Capacitor Metallized Polyester (PET) Dielectric Capacitor Types * Surface mount capability * Ideal for high frequency switching power supplies and DC to DC converters * Low ESR/ESL * High ripple current/ High capacitance * Operating temperature range: -55C to 125C * Volumetrically efficient * Made in U.S.A. CS4 CS6 Voltage Ratings Note: Like all film capacitors, Capstick capacitors have "true" voltage ratings and unlike other dielectric systems require no voltage deratings for maximizing reliability (MTBF) or use life. With FIT rates of well under 5 FIT when used at rated voltage, these units provide only a positive contribution to circuit MTBF calculations. Circuit designers requiring 500 volt ratings in other dielectric systems for their 370 volt input applications are being penalized by that system's inherent deficiencies. In the film capacitor industry if a device is rated at a certain voltage, then the device is designed to be fully functional and reliable at that voltage for the life of the equipment. Many leading edge circuit designs take advantage of a film capacitor's inherent reliability at rated voltage to both reduce board size and improve performance. Electrical Schematic Non-polarized 50 VDC / 35 VAC PF Code Value F W MAX T MAX L MAX ESR @500 KHz RMS Current @500 KHz # Leads per side 106 10.0 .500 (12.7) .320 (8.1) .620 (15.7) .003 15.3 106 10.0 .500 (12.7) .320 (8.1) .620 (15.7) .003 206 20.0 .500 (12.7) .320 (8.1) 1.150 (29.2) .0025 206 20.0 .500 (12.7) .320 (8.1) 1.150 (29.2) .0025 Lead Configuration Case Part Number 5 Thru-hole CS4 106K050CS4 _ _ 15.3 5 SMD CS4G 106K050CS4G _ _ 17.8 9 Thru-hole CS4 206K050CS4 _ _ 17.8 9 SMD CS4G 206K050CS4G _ _ 100 VDC / 80 VAC @500 KHz ESR RMS Current @500 KHz # Leads per side .450 (11.4) .009 8.3 .250 (6.3) .450 (11.4) .009 .500 (12.7) .250 (6.3) .450 (11.4) .500 (12.7) .250 (6.3) .450 (11.4) 4.7 .500 (12.7) .250 (6.3) 475 4.7 .500 (12.7) 685 6.8 685 6.8 106 106 PF Code Value F W T L MAX MAX MAX 205 2.0 .500 (12.7) .250 (6.3) 205 2.0 .500 (12.7) 405 4.0 405 4.0 475 Part Number Lead Configuration Case 3 Thru-hole CS4 205K100CS4 _ _ 8.3 3 SMD CS4G 205K100CS4G _ _ .007 11.5 3 Thru-hole CS4 405K100CS4 _ _ .007 11.5 3 SMD CS4G 405K100CS4G _ _ .525 (13.3) .006 12.2 3 Thru-hole CS4 475K100CS4 _ _ .250 (6.3) .525 (13.3) .006 12.2 3 SMD CS4G 475K100CS4G _ _ .500 (12.7) .250 (6.3) .700 (17.8) .005 13.7 5 Thru-hole CS4 685K100CS4 _ _ .500 (12.7) .250 (6.3) .700 (17.8) .005 13.7 5 SMD CS4G 685K100CS4G _ _ 10.0 .500 (12.7) .250 (6.3) .995 (25.3) .003 15.3 7 Thru-hole CS4 106K100CS4 _ _ 10.0 .500 (12.7) .250 (6.3) .995 (25.3) .003 15.3 7 SMD CS4G 106K100CS4G _ _ Lead Configuration Case 250 VDC / 160 VAC PF Code Value F W T L MAX MAX MAX @500 KHz ESR RMS Current @500 KHz # Leads per side 105 1.0 .700 (17.8) .300 (7.5) .440 (11.2) .012 5.2 3 Thru-hole CS6 105K250CS6 _ _ 105 1.0 .700 (17.8) .300 (7.5) .440 (11.2) .012 5.2 3 SMD CS6G 105K250CS6G _ _ Part Number PAGE 10 * ITW Paktron * P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 * Tel 434-239-6941 * Fax 434-239-4730 * www.paktron.com Type CS4/CS6 Capstick(R)Capacitor Metallized Polyester (PET) Dielectric 400 VDC / 250 VAC @500 KHz ESR RMS Current @500 KHz # Leads per side .435 (11.0) .012 6.0 .320 (8.1) .435 (11.0) .012 .700 (17.8) .320 (8.1) .460 (11.7) .47 .700 (17.8) .320 (8.1) 1.0 .700 (17.8) .320 (8.1) 1.0 .700 (17.8) .320 (8.1) PF Code Value F W T L MAX MAX MAX 334 .33 .700 (17.8) .320 (8.1) 334 .33 .700 (17.8) 474 .47 474 105 105 Part Number Lead Case 3 Thru-hole CS6 334K400CS6 _ _ 6.0 3 SMD CS6G 334K400CS6G _ _ .011 6.2 3 Thru-hole CS6 474K400CS6 _ _ .460 (11.7) .011 6.2 3 SMD CS6G 474K400CS6G _ _ .880 (22.4) .008 9.5 7 Thru-hole CS6 105K400CS6 _ _ .880 (22.4) .008 9.5 7 SMD CS6G 105K400CS6G _ _ Lead Configuration Case 500 VDC / 250 VAC @500 KHz ESR RMS Current @500 KHz # Leads per side .625 (15.9) .011 6.2 4 Thru-hole CS6 474K500CS6 _ _ .320 (8.1) .625 (15.9) .011 6.2 4 SMD CS6G 474K500CS6G _ _ .320 (8.1) 1.135 (28.8) .008 9.5 8 Thru-hole CS6 105K500CS6 _ _ .320 (8.1) 1.135 (28.8) .008 9.5 8 SMD CS6G 105K500CS6G _ _ PF Code Value F W T L MAX MAX MAX 474 .47 .700 (17.8) .320 (8.1) 474 .47 .700 (17.8) 105 1.0 .700 (17.8) 105 1.0 .700 (17.8) Part Number Dimensions in inches, metric (mm) in parenthesis. Tolerance: K (10%) standard RoHS part number information: No suffix indicates RoHS-5 compliant standard part number. RoHS-5 product does not contain five of the RoHS banned materials (Hg, CrVI, Cd, PBB and PBDE) in levels exceeding the industry defined limits. Component lead frame pin-outs are plated with Sn / Pb and match conventional SnPb board assembly requirements. For a RoHS-6 compliant part, add a -F? suffix, with the ? assigned at time of order/quote. RoHS-6 product does not contain any of the six RoHS banned materials (Hg, CrVI, Cd, PBB, PBDE and Pb) in levels exceeding the industry defined limits. Component lead frame pin-outs are plated with Sn. Electrical Performance Capacitance Range: Accelerated DC Voltage Life Test: 0.33 F to 20.0 F @ 1KHz Tolerance: Available in K (10%) standard Voltage Range: 50, 100, 250, 400, 500 VDC Moisture/Humidity Test: Dissipation Factor: 1.0 % @ 25C, 1KHz Insulation Resistance: 1,000 Megohms x F. Need not exceed 1,000 Megohms. Rated Voltage 100 VDC Test Voltage 10 VDC 1,000 Hours, 85C, 1.25 x Rated VDC C/C 5% DF 1.0%, 1KHz, 25C IR 1,000 Megohm x F. Need not exceed 1,000 Megohms > 100 VDC 100 VDC Temperature Coefficient: +6% from -55C to 85C Dielectric Strength: 1.3 x rated voltage for 50/100/250/500 volt ratings. 1.6 x rated voltage for 400 volt rating Self Inductance: < 6nH (Typical) CS6 < 4nH (Typical) CS4 Temperature Range: -55C to 125C , derate voltage 1.25% / C above 85C for 50/100/250 volt ratings. -55C to 125C, with no voltage derating for 400/500 volt ratings. 85C / 85% RH / 21 days Applied Voltage: zero bias C/C 7% DF 1.0%, 1KHz, 25C IR 30% of initial limit Long Term Stability: After 2 years storage, standard environment C/C 2% Physical Vibration: Mil Std 202 Method 204D Solder Resistance: Thru-hole wave: 260C, 5 Sec. C/C 2% SMD reflow: 220C, 30 Sec. C/C 2% Construction: Non-inductively constructed with metallized polyester dielectric (polyethylene terephthalate). Parallel plate-multilayer polymer (MLP) design. Electrode: Aluminum metallization. Case: UL94V-0 rated epoxy coating Lead Frame Material: Tinned Cu Alloy Lead Frame Lead Spacing: .400" (10.0mm) nominal CS4 .600" (15.0mm) nominal CS6 Marking: ITW, type, capacitance code, tolerance code, voltage and date code Packaging: Anti-static tube. SMD units dry packed with desiccant in moisture barrier bag. JEDEC level on package. ITW Paktron * P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 * Tel 434-239-6941 * Fax 434-239-4730 * www.paktron.com * PAGE 11 Type CS4/CS6/CB4 Capstick(R)Capacitor Metallized Polyester (PET) Dielectric LOW ESR, MULTILAYER POLYMER (MLP) CAPACITORS Miniaturized pass filters made possible by high frequency switching technology need tiny but low ESR and ESL capacitors to attenuate ripple and reflected RFI over wide frequency bands. With equivalent series resistance approaching zero, non-polar MLP Capacitors reliably sink high ripple currents in high density converters, run cool and are stable. The trend toward distributed power management and modular power converters has driven the development of high efficiency, low profile power train components. The conventional capacitors historically used in ripple filtering applications are either too large or not suitable for popular methods of surface mounting. Electrolytic capacitors, while size efficient, do not provide the desired, stable electrical characteristics and reliability. Large value multilayer ceramic capacitors are notoriously fragile, expensive and unstable over voltage and temperature extremes. A novel but proven capacitor technology, built upon selected manufacturing techniques of multilayer ceramic and stacked, plastic film capacitors is now the preferred choice. Now film capacitor reliability can be found in chip and block shaped MLP capacitors that approach the board space sizes of X7R, MLC (Ceramic) types. These unique multilayer polymer capacitors (MLP's) offer excellent electrical stability under AC and DC current loads and are not subject to the cracking, shorting or TC mismatch inherent in Ceramic (MLC) capacitor products. They are suitable as input and output filter capacitors in megahertz frequency switching converters, high power ballasts and inverter drives at ambient temperatures from -55 C to 125 C. ULTRA LOW IMPEDANCE CONSTRUCTION Figure 1 illustrates the multiple stacking technique used to make the MLP structures and the cross section which highlights similarities to stacked film and MLC construction. An all aluminum electrode and termination construction results in a low resistance and high current connection. The terminations are gathered to multiple pin lead frames for lowest ESR and ESL current handling. Low loss and frequency stable, ultra thin polyethyleneterephthalate polymer film is used as the dielectric. DRIVEN BY HIGH FREQUENCY POWER CONVERSION APPLICATIONS Figure 1 The trend in power conversion is the increase in switching frequency to minimize the size of the magnetic and filter components and boost the wattage per unit volume. Driven by portable computers and the distributed power approaches of both telecom and computer systems, switching frequencies have risen from 20 kilohertz to between 400 KHz and 1 megahertz in high density power converters. The filter capacitors have become an important issue as low impedance and equivalent series resistance are needed for reliable high frequency current handling. The MLP Capstick Capacitor can increase the series current of the converter which translates into higher wattage density at maximum efficiency. NOTES ON USABILITY AND RELIABILITY Because of the use of the well known PET dielectric in ultra thin sheet, the reliability of these capacitors is far better than the industry experience with electrolytic or ceramic capacitors. There exists no capacitance drop or aging with time. The dissipation factor is stable over time. The insulation resistance tends to get better under the influence of heat and voltage. We have shown that in-circuit problems are evident immediately and usually the result of mishandling or overheating during mounting assembly. There exist no metal leaching or dielectric diffusion mechanisms to affect the reliability over time. A complete reliability data package on this and other quality MLP capacitor styles may be obtained by contacting ITW Paktron. MOUNTING OPTIONS The Capstick can be conditioned for surface mounting (including IR Reflow). Leads can be trimmed to a dimension for butt or through-hole mounting, or configured as gull wing leads. See Appendix for Capstick soldering guidelines. Capstick Mounting CS/CB Surface MountPad Pad Layout Layout Typical Recommended Typical Recommendations Left Left 0.110" 0.110" Right Left A 0.040" 0.040" A Right Right 0.110" 0.110" 0.100" 0.100" Note: All left side capacitor leads are joined in common internal to the capacitor and all right side capacitor leads are also joined in i t l tto th it common internal the capacitor. Part Number Number of Leads per Side A 474K500CS6G 4 0.565" 105K500CS6G 8 0.565" 334K400CS6G 3 0.565" 474K400CS6G 3 0.565" 105K400CS6G 7 0.565" 205K100CS4G, 205K100CB4G 3 0.365" 405K100CS4G, 405K100CB4G 3 0.365" 475K100CS4G, 475K100CB4G 3 0.365" 685K100CS4G 5 0.365" 106K100CS4G, 106K100CB4G 7 0.365" 106K050CS4G 5 0.365" 206K050CS4G 9 0.365" PAGE 14 * ITW Paktron * P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 * Tel 434-239-6941 * Fax 434-239-4730 * www.paktron.com Type CS4/CS6/CB4 Capstick(R)Capacitor Metallized Polyester (PET) Dielectric CS/CB Performance Characteristics over a range of -55C to +85C MAXIMUM RMS CURRENT (AMPS) VS. FREQUENCY MAXIMUM RMS VOLTAGE VS. FREQUENCY Value mF Rated VDC 1 KHz 10 KHz 100 KHz 500 KHz 1MHz Value mF Rated VDC 1 KHz 10 KHz 100 KHz 500 KHz 1MHz .47 1.0 .33 .47 1.0 1.0 2.0 4.0 4.7 6.8 10.0 10.0 20.0 500 500 400 400 400 250 100 100 100 100 100 50 50 0.8 1.1 0.7 0.8 1.1 0.7 0.4 1.9 2.0 2.9 4.3 4.2 9.3 1.9 2.4 1.3 1.9 2.4 1.6 2.6 4.2 4.5 6.6 9.9 9.7 13.3 3.9 5.9 3.5 3.9 5.9 3.3 6.0 10.2 10.8 12.5 14.1 14.0 16.7 6.2 9.5 6.0 6.2 9.5 5.2 8.3 11.5 12.2 13.7 15.3 15.3 17.8 7.1 10.6 6.9 7.0 10.5 5.9 8.9 12.0 12.6 14.0 15.6 15.6 18.0 .47 1.0 .33 .47 1.0 1.0 2.0 4.0 4.7 6.8 10.0 10.0 20.0 500 500 400 400 400 250 100 100 100 100 100 50 50 250 176 250 250 176 94 35 35 35 35 35 35 35 64 38 64 64 38 24 21 18 18 18 18 18 18 13.1 9.4 17.2 13.1 9.4 5.0 4.7 4.2 3.7 2.9 2.2 2.2 1.3 4.2 3.0 6.9 4.2 3.0 1.6 1.3 1.0 0.8 0.6 0.5 0.5 0.3 2.4 1.6 4.0 2.4 1.6 0.9 0.7 0.4 0.3 0.3 0.3 0.2 0.1 TYPICAL APPLICATIONS L Input Load VDC Vin Vout AC Input High Voltage Input Filter Output Filter T C Q AC & Quasi AC Input Filter Low Pass Filter TYPICAL Impedance vs. Frequency CS4 50 VDC 10000 10000 1000 6.8mF 10mF 20mF 100 100 10 1 Impedance (milliohms) 10000 4mF 4.7mF 10KHz 100KHz .33mF .47mF 1000 1MHz 10MHz 1 1mF 100 10 10 1KHz Impedance (milliohms) 2mF 10mF 15mF 1000 CS6 400/500 VDC CS4/CB4 100 VDC Impedance (milliohms) 1KHz 10KHz Frequency 100KHz 1MHz 10MHz 1 1KHz 10KHz 100KHz 1MHz 10MHz Frequency Frequency TYPICAL ESR vs. Frequency CS4 50 VDC 10000 CS6 400/500 VDC CS4/CB4 100 VDC ESR (milliohms) 10000 ESR (milliohms) 10000 ESR (milliohms) .33mF .47mF 2mF 1000 1000 10mF 15mF 100 4mF 100Hz 1KHz 10 10KHz Frequency 100KHz 1MHz 1 1mF 100 6.8mF 1 4.7mF 100 20mF 10 1000 10mF 100H 1KHz 100Hz 10 10KHz Frequency 100KHz 1MHz 1 100Hz 1KHz 10KHz 100KHz 1MHz Frequency ITW Paktron * P.O. Box 4539, 1205 McConville Road, Lynchburg, Virginia 24502 * Tel 434-239-6941 * Fax 434-239-4730 * www.paktron.com * PAGE 15 100