MIL-DTL-38999 Circular Connectors And 38999-Style Connectors Withstand Harsh Environments with Rugged, Capable Connectors for Signal, Power, Control, and Optical Needs AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS INTRODUCTION MIL-DTL-38999 CONNECTORS Series I Series III Series IV MIL-DTL-38999 SERIES III STYLE CONNECTORS Panel Seals Hermetic Connectors PCB Connectors Board-Mount 38999 Connectors Marine Connectors DEUTSCH DTS-B Connectors Band It Platform Connectors Aluminum and Stainless Steel Connectors with Integral Backshells Power Connectors DEUTSCH DTS-HC Connectors POLAMCO Connectors Lanyard Connectors 1760 Series Connectors (MIL-DTL-38999/31 and ACT98 and commercial /29) Ultra-Dense Connectors DEUTSCH Wildcat 38999 Connectors 38999 Series 1.5 Connectors DEUTSCH HDJ/JN1003 Series Connectors High-Speed Connectors Quadrax Connectors CeeLok FAS-X Connectors High-Speed COTS Interface Connectors POLAMCO USB Connectors POLAMCO RJ45 Connectors Fiber-Optic Connectors Introduction MC801 Connectors DEUTSCH MC3 MKII Connectors DEUTSCH MC4 Connectors DEUTSCH MC5 Connectors DEUTSCH MC6 Connectors AviMT Connectors 38999-Style Connectors PRO BEAM Inserts MIL-T-29504 Style Optical Termini Backshells and Rear Accessories Specialty Connectors DEUTSCH CBC Bussed Connectors Assembly Instructions TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem SEACON | Rochester | DEUTSCH Empower Engineers to Solve Problems, Moving the World Forward. 4 18 30 44 56 62 65 102 110 120 125 137 138 144 156 173 186 189 193 195 199 205 211 217 224 226 233 235 237 281 286 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Connectors MIL-DTL-38999 Series Coupling DEUTSCH Connector Family Shell Material Series I Bayonet DJT Aluminum DTS Aluminum Series III Threaded DTS-K, DTS-L, DTS-S Stainless steel ACT Composite Series IV Breech lock DIV Aluminum MIL-DTL-38999 Series III Style Connectors Marine Connectors DEUTSCH DTS-B Connectors Marine bronze shell High-Speed Connectors Quadrax Connectors 2 Gb/s CeeLok FAS-X Connectors 10 Gb/s, 1 or 4 Ethernet channels High-Speed COTS Interface Connectors POLAMCO RJ45 Connectors Cat 6a POLAMCO USB Connectors USB 2.0 and 3.0 Power Connectors DEUTSCH DTS-HC Connectors Up to 300 A POLAMCO Connectors Up to 1000 A Lanyard Connectors 1760 Series Connectors (MIL-DTL-38999/31 and ACT98 and commercial /29) MIL-STD-1760 Types 1 and 2 PCB Connectors Board-Mount 38999 Connectors Fiber-Optic Connectors DEUTSCH MC3 MKII Connectors DEUTSCH 2.5 mm termini DEUTSCH MC4 Duplex Connectors 2.5 mm termini, compact Size 9 shell DEUTSCH MC5 Connectors DEUTSCH 1.25 mm termini DEUTSCH MC6 Connectors MT ferrule MC801 Connectors ARINC 801 termini QPL Connectors MIL-PRF-29504/4 and /5 termini EB16 Connectors EB16 contacts PRO BEAM Inserts Expanded beam termini Ultra-Density Connectors DEUTSCH Wildcat 38999 Connectors Nearly twice the contact density over standard Series III Specialty Connectors DEUTSCH CBC Bussed Connectors Internal contact bussing for grounding or power distribution DEUTSCH Grounding Connectors 38999 Series 1.5 Connectors DEUTSCH HDJ/JN1003 Series Connectors 38999 Series I bayonet coupling interface lengths and Series II diameters Hermetic Connectors Overview/Capabilities AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 3 MIL-DTL-38999 Circular Connectors 38999 Overview MIL-DTL-38999 connectors are some of the most popular and widely used subminiature circular connectors for military and aerospace applications. With three coupling methods, nine shell sizes, and a wide variety of contact arrangements, the connectors help give you the range of choices you need. What's more, the original aluminum connectors have evolved to include stainless steel and composite shells--supported by a range of finishes. 38999-Style Connectors Because of the widespread popularity of 38999 Series III connectors, the basic design has been adapted to a great many additional configurations. These 38999-style connectors include versions for power, fiber optics, filtering, high-speed networking, commercial interfaces, pc board interfaces, and higher contact densities. As a result, 38999-style connectors offer excellent versatility and flexibility. Rugged Reliability When it comes to taming harsh environments, TE Connectivity (TE) offers 38999 connectors to handle a wide range of applications. We offer a broad array of configurations, materials and finishes to help meet the performance requirements of ground, aerospace, and marine applications. These highly durable subminiature circular connectors are time tested for reliability in some of the toughest environments. TE helps meet the need for reliable performance with rugged MIL-DTL-389999 connectors having 500 mating cycles, operating temperatures to 200C, corrosion-resistant and corrosion-proof connector versions, scoop-proof designs, and a variety of options for excellent electromagnetic interference (EMI) control, such as filtering and fiber optics. Designs that Save Space and Weight The importance of reducing size and weight of components, including MIL-DTL-38999 subminiature connectors, should never be underestimated. Lighter, smaller connectors can make a big difference in terms of contributing to greater performance: longer flight times, greater payload capability, and increased efficiency. Beyond the standard lightweight aluminum connectors, we offer composite connectors to help support greater weight savings. Solve Tough Application Issues with TE We work closely with customers to help meet their most demanding requirements for some of the world's toughest applications. Whether for ground defense, commercial and military aerospace, or marine applications, TE designs and manufactures MIL-DTL-38999 subminiature circular connectors to be ruggedly reliable, fast and easy to install, smaller and lighter, and with more options, materials and configurations to help maximize performance, reliability and efficiency. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 4 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Connector Series Overview Series I Series III Series IV Coupling Mechanism Bayonet, 1/3 turn Threaded, 360 turn Breech lock, 1/4 turn Shell Materials Aluminum Stainless steel Aluminum Stainless steel Composite Aluminum Stainless steel Finishes Olive drab cadmium Passivated Electroless nickel Electrodeposited nickel Nickel PTFE Black zinc nickel Olive drab cadmium Passivated Electroless nickel Electrodeposited nickel Nickel PTFE Black zinc nickel Olive drab cadmium Passivated Electroless nickel Shell Sizes 9, 11, 13, 15, 17, 19, 21, 23, 25 9, 11, 13, 15, 17, 19, 21, 23, 25 11, 13, 15, 17, 19, 21, 23, 25 No. of Signal Contacts, Max. 128 187 128 Contact Sizes, Std. 22, 20, 16, 12, 8 23, 22, 20, 16, 12, 10, 8 22, 20, 16, 12, 8 Contact Type SAE AS39029 Contact Styles Crimp PCB tail Solder cup** Eyelet** Features Scoop proof Environmentally sealed Hermetic versions Filter versions Spring fingers for EMI control Operating Temperatures -65C to +200C -65C to +175C -65C to +150C Durability (Mating Cycles) 500 ACT composite Series III: 1500* *Achievable only with high durability contacts or by replacing them each 500 cycles ** Hermetic versions only AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 5 MIL-DTL-38999 Circular Connectors Shell Materials and Finishes Shell-to-Shell RoHS Conductivity Compliant (mV Drop) Finish Spec Temperature (Max.) Salt Spray (Hours) Series Olive Drab Cadmium QQ-P-416 +175C 500 I 2.5 No F Electroless Nickel ASTM B733 +200C 48 I, III, IV 1.0 Yes G Electroless Nickel, Space Grade ASTM B733 +200C 48 I, III, IV 1.0 Yes Yes Class Plating/Finish Aluminum Shells B T Nickel PTFE QQ-N-290 +175C 500 I, III, IV 2.5 W Olive Drab Cadmium QQ-P-416 +175C 500 III, IV 2.5 No Z Black Zinc Nickel ASTM B841 +175C 500 I, III, IV 2.5 Yes Stainless Steel Shells K Passivated -- +260C 500 III 10 Yes L Electrodeposited Nickel QQ-N-290 +200C 500 III 1.0 Yes S Electrodeposited Nickel QQ-N-290 +200C 500 III 1.0 Yes Composite Shells J Olive Drab Cadmium ASTM B733 +175C 2000 III 3.0 No M Electroless Nickel QQ-N-290 +200C 2000 III 3.0 Yes Hermetic Connectors (Stainless Steel Shell) Y Passivated -- +200C 500 III, IV 10.0 Yes N Electrodeposited Nickel QQ-N-290 +200C 500 I, III, IV 1.0 Yes H Electroless Nickel, Space Grade QQ-N-290 +200C 500 III, IV 10.0 Yes Service Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft 70,000 Ft. 100,000 Ft M 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 6 MIL-DTL-38999 Circular Connectors Shell Materials TE 38999 connectors are available with aluminum, stainless steel, and composite shells. In addition, we offer 38999-style connectors in marine bronze. Aluminum Aluminum offers a favorable balance of performance, weight, and cost Most widely used material Light weight Excellent corrosion resistance Available in all finishes Rugged Stainless Steel Stainless steel is used for hermetic connectors or for connectors used in high-temperature environments, including engines and firewalls Passivated or nickel finish Composite Composite shells offer the lightest weight and highest corrosion resistance Weight savings of up to 40% over aluminum and 70% over stainless steel Corrosion proof: passes 2000-hour salt spray test 1500-mating-cycle durability Marine Bronze With excellent corrosion resistance, aluminum nickel bronze is popular for marine applications Unplated marine bronze helps eliminate the danger of wear to plating that could expose the underlying material to corrosion. See the section on DEUTSCH DTS-B series connectors. Space-Grade Connectors Outgassing--the release of gases trapped in a solid--of polymer materials such as connector inserts, seals, adhesives, or potting materials, is an issue since the gases can degrade performance of charge-coupled-device (CCD) sensors in satellites, thermal radiators, or solar cells. Outgassing is a challenge to creating and maintaining clean high-vacuum environments. The closed environment of spacecraft can make outgassing a greater concern. Our space-grade connectors use low-outgassing materials to help meet requirements for a Total Mass Loss of 1.00% or less and a Collected Volatile Condensable Material (CVCM) of 0.10% or less. Materials can be processed to help meet NASA requirements for low outgassing by oven backout in a thermal vacuum environment. Aluminum, with an electroless nickel finish, is usually the preferred shell material. Its low magnetic permeability helps prevent it from becoming magnetized. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 7 MIL-DTL-38999 Circular Connectors Connector Styles Jam Nut Receptacle Plug Square Flange Receptacle Plug Jam Nut Receptacle Square Flange Receptacle Plugs are free-hanging cable-mount halves of a connection. They contain the coupling ring used to secure the plug to the receptacle. Jam nuts are the preferred style for creating an environmentally sealed mounting. Single-hole mounting and an integral o-ring allows a sealed mounting with a single hex nut threaded onto the front of the connector to secure it in place. Jam nut receptacles are rear-mount connectors. These standard receptacles have a relatively large four-hole flange for front or rear mounting to a bulkhead or panel. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 8 MIL-DTL-38999 Circular Connectors Typical Constructions Pin Contact Square Flange Receptacle Grommet Snap Ring Insert Retainer (Common rear plastic) Insert Center (Pin front) Insert Pin Front (Interfacial seal) Series I Receptacle Bayonet Ring Seal (Typ. 3 places) (Peripheral) Grommet Snap Ring Pin Contact Locking Ball RFI Finger Snap Ring Insert Retainer (Common rear plastic) Insert Center (Pin front) Insert Pin Front (Interfacial seal) Clicker Disk Spring, Coil Coupling Ring Series III Plug Shell Plug AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 9 09-06 MIL-DTL-38999 Circular Connectors Insert Arrangements The drawings in this section use numeric shell sizes. MIL-DTL-38999 uses letter in place of shell size in the part number system. Thus, 9-35 and A35 describe the same insert arrangement. Shell Size Military Designation 9 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J 09-23 09-23 Shell Size 9 09-06 09-23 11-04 09-06 09-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 09-98 09-98 11-23 11-23 3 Size 20 Contacts I, III, EN I Yes Yes Yes 11-05 13-08 09-06 09-07 10-35 11-23 Insert Configuration Series Service Class QPL 11-02 10-35 Class K QPL/S Hermetic 11-35 11-23 11-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 11-23 11-35 11-35 09-06 09-06 10-35 11-01 11-01 1 Size 8 Contact III, EN N -- 09-23 09-35 -- -- 11-35 09-07 09-07 11-04 11-01 11-02 11-98 09-23 25-36 11-12 09-23 09-07 09-23 09-3509-23 09-35 09-35 11-98 11-35 11-98 11-98 11-9911-98 11-99 09-9809-3509-98 09-98 09-98 09-35 6 Size 22D Contacts I, III, EN M Yes Yes Yes 11-05 11-13 11-0511-13 11-13 11-99 11-99 13-04 13-04 11-13 13-04 13-04 13-08 13-08 13-08 09-07 09-07 09-23 13-08 6 11-23 11-02 11-02 17-28 2 Size 16 Contacts I, III, IV I Yes (Series I, III) 09-98 -- Yes 11-23 11-35 09-35 09-35 11-35 11-02 11-04 13-08 09-2309-35 09-23 09-06 09-06 11-04 11-04 11-04 4 Size 20 Contacts I, III, IV, EN I Yes 10-35 10-35 -- Yes 11-35 11-98 09-98 11-98 09-35 09-07 11-05 11-9811-99 11-05 09-35 09-98 09-98 09-07 09-23 11-05 11-13 11-13 11-05 5 Size 20 Contacts I, III, IV, EN I Yes 11-02 11-02 11-04 -- Yes 11-99 11-99 13-04 09-98 09-23 09- 11-13 11-04 13-04 13-04 11-98 11-98 13-08 13-08 11-0 09-98 24-41 11-05 11-12 1 Size 12 Contact III, EN II -- 11-04 11-04 -- -- 11-35 10-35 11-02 11-12 10-35 11-23 11-13 11-13 13 Size 22M Contacts I, III, IV M Yes 11-05 11-05 11-13 -- Yes 17-28 11-99 25-36 11-23 09-07 13-04 Insert Configuration Series Service Class QPL 09-07 K QPL/S Class Hermetic 09-06 11-23 09-06 11-99 11-02 10-35 09-07 09-07 09-23 7 Size 22D Contacts 9 Size 23 Contacts I, III III M N -- -- -- -- -- 11-05 11-02 11-02 11-04 10-35 11-02-- 11-02 11-04 11-04 11-04 11-05 11-13 Shell Size 11 11-98 09-07 09-06 09-06 09-06 7 Size 22M Contacts I, III M Yes -- Yes 10-35 10-35 10-35 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 11-23 11-23 11-23 19 Size 23 Contacts 13-08 13-08 13-08 III N -- 11-13 -- -- 13-04 11-35 11-35 11-35 13 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 24-41 11-98 11-98 13-08 13-08 11-98 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 11-99 11-99 13-04 11-99 7 Size 20 Contacts I, III, IV, EN I Yes Yes Yes AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 13-04 PAGE 10 11-99 11-02 10-35 09-07 09-23 09-35 11-04 09-98 11-05 11-13 MIL-DTL-38999 Circular Connectors 02 11-04 11-23 11-05 11-35 11-13 11-98 11-99 13-04 Shell Size 13 35 11-98 13-08 13-22 15-05 11-99 13-22 13-23 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 13-23 *Inactive for new designs 15-05 13-08 13-04 13-04 4 Size 16 Contacts I, III, IV, EN I Yes -- Yes Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-15 13-35 13-08 8 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 13-35 13-35 22 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 15-18 15-15 13-99 13-99 14-18 13-98 10 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 15-18 15-19 13-22 13-22 13-22 13-22 13-23 13-23 13-23 13-23 13-22 13-22 13-23 13-23 13-22 13-22 15-05 15-05 15-21 15-21 13-22* 22 Size 22M Contacts I, III, IV M Yes -- Yes 13-23 13-23 13-35 13-23 32 Size 23 Contacts I, III, IV N -- -- -- 15-15 15-15 15-23 15-23 13-35 13-99 15-18 15-18 14-18 15-26 15-26 15-19 13-35 13-35 13-35 13-35 13-99 13-99 13-99 13-99 14-18 14-18 14-18 14-18 Shell Size 15 15-21 15-21 15-23 15-26 15-23 15-05 15-05 15-05 15-05 15-05 5 Size 16 Contacts I, III, IV, EN II Yes 15-05 15-05 Yes Yes Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-21 15-21 15-21 15-21 13-35 13-99 Insert Configuration 15-15 15-23 Series Service Class QPL Class K15-18 QPL/S Hermetic 15-26 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 15-26 13-22 13-35 13-35 15-35 15-15 15-15 15-15 15-15 15-15 14 Size 20 Contacts I, III, IV, EN I Yes 15-15 15-15-- 15-05 Yes 15-35 15-18 15-18 15-18 15-18 15-18 18 Size 20 Contacts I, III, IV, EN I Yes 15-18 15-18 Yes 15-15 Yes 15-23 15-23 15-23 15-23 14-18 15-21 15-21 15-21 1 Size 12 Coax Contact 3 Size 20 Contacts 17 Size 22D Contacts I, III, IV I 15-19 -- -- 15-35 15-35 37 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 15-23 15-23 15A2315-21 4 Size 16 Coax Contacts 3 Size 20 Contacts 19 Size 22D Contacts III N -- -- -- 13-99 13-99 13-23 13-35 14-18 14-18 13-99 15-19 15-19 15-19 15-19 15-19 19 Size 20 Contacts I, III, IV, EN I Yes 15-19 15-19 Yes 15-18 Yes 15-26 15-26 15-26 15-26 15-35 15-35 15-35 15-35 15-26 15-26 15-35 15-35 15-23 15-23 55 Size 23 Contacts 15-26 15-26 2 Size 16 Contacts 24 Size 22D Contacts III N -- -- -- I, III, IV M -- -- -- 15-37 15-37 15-37 37 Size 22M Contacts I, III, IV M Yes -- Yes 17-06 17-06 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 15-97 15-97 15-97 4 Size 12 Contacts 8 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 17-08 17-08 14-18 17-02 17-02 15-19 15-35 17-03 17-03 17-11 17-11 17-19 17-19 PAGE 11 37 15-37 MIL-DTL-38999 Circular Connectors Shell Size 17 15-97 15-97 Insert Configuration Series Service Class QPL Class 15-97 15-97 K QPL/S Hermetic 06 17-06 0 17-20 17-02 17-02 17-02* 1 Size 8 Twinax Contact 38 Size 22D Contacts I, III, IV, EN M 17-02 17-02 17-08 17-08 -- -- 17-11 17-11 17-08 17-08 Insert Configuration 17-22 17-22 Series Service Class QPL 17-08 17-08 Class K QPL/S Hermetic 17-22 17-22 15-97 15-97 17-02 17-02 15-37 15-37 15-97 15-97 17-02 17-02 17-06 17-06 17-06 6 Size 12 Contacts 17-08 17-08 17-08 8 Size 16 Contacts I, III, IV, EN I Yes 17-06 17-06 Yes Yes I, III, IV, EN II Yes 17-08 17-08 Yes Yes 17-19 17-19 17-02 17-02 15-97 15-97 17-03 17-03 17-03 1 Size 8 Twinax 38 Size 22D Contacts I, III, IV M -- -- 17-03 17-03 -- 15-37 15-37 17-20 17-20 17-11 2 Size 12 Twinax 1 Size 12 Coax 8 Size 2017-23 Contacts 17-23 I, III, IV N -- 17-11 17-11 -- -- 17-23 17-23 17-22 17-22 17-23 17-23 17-23 73 Size 23 Contacts Series Service Class QPL Class K QPL/S Hermetic III N -- -- -- 17-19 17-19 17-19 4 Size 16 Contacts 11 Size 20 Contacts 4 Size 22D 17-24 Contacts 17-24 I, III, IV N -- 17-19 17-19 -- -- 17-20 17-20 17-22 17-22 17-20 4 Size 12 Contacts 16 Size 22D Contacts 17-22 2 Size 8 Twinax 2 Size 10 Contacts I, III, IV, EN N -- -- -- I, III, IV, EN N -- -- -- 17-23 17-23 11-12 17-24 17-24 17-24 2 Size 8 Power 2 Size 12 Contacts I, III, IV N -- -- -- 17-55 17-55 17-55 17-26 17-26 17-26 Insert Configuration 17-35 17-35 17-35 17-35 55 Size 22D Contacts 17-55 55 Size 22M Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN M Yes Yes Yes I, III, IV M Yes -- Yes 17-35 17-28 2 Size 8 Twinax I, III, IV, EN I Yes Yes Yes I, III, IV, EN Twinax Yes -- -- 24-41 17-55 19-18 17-99 17-99 17-99 17-99 2 Size 16 Contacts 21 Size 20 Contacts 19-28 I, III, IV, EN I Yes No Yes 19-32 19-19 19-19 19-19 19-18 19-18 19-18 19-32 19-32 19-32 17-28 17-26 17-26 26 Size 20 Contacts 25-36 19-11 19-28 19-28 19-28 17-23 17-23 17-24 17-24 Insert Configuration *Inactive for new designs 19-11 19-11 19-11 17-11 17-11 17-03 17-03 17-11 17-11 11-01 17-22 17-22 17-11 17-11 19-35 19-35 19-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 12 17-35 17-26 MIL-DTL-38999 Circular Connectors 17-26 Shell Size 19 7-26 17-26 17-35 19-11 19-11 17-55 19-11 19-11 11 Size 16 Contacts 19-11 19-18 19-28 19-28 19-28 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 17-35 17-35 19-11 Insert Configuration Series Service Class QPL Class K QPL/S Hermetic 17-26 17-26 19-28 19-32 19-32 32 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 19-32 17-55 17-99 19-18 19-18 19-18* 4 Size 8 Twinax 14 Size 20 Contacts I, III, IV M -- --19-19 19-19 -- 19-18 19-32 19-32 17-55 17-55 17-55 I, III, IV, EN II Yes Yes 19-18 Yes 19-28 17-35 17-35 17-99 17-99 19-11 17-99 19-19 19-19 19-19 4 Size 8 Twinax 14 Size 20 Contacts I, III, IV M -- -- -- 19-32 19-35 19-35 19-35 66 Size 22D Contacts I, III, IV, EN M Yes Yes Yes 17-99 19-35 19-35 19-66 19-66* 66 Size 22M Contacts I, III, IV M Yes -- Yes 19-19 19-28 19-28 2 Size 16 Contacts 26 Size 20 Contacts I, III, IV I -- -- Yes 19-35 21-01 *Inactive for new designs 21-16 21-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 21-20 21-39 PAGE 13 MIL-DTL-38999 Circular Connectors 19-66 Shell Size 21 19-66 19-66 19-66 21-01 21-01* 79 Size 22M Contacts Series Service Class QPL Class K QPL/S Hermetic 21-01 21-16 I, III, IV I Yes -- 21-11 Yes 21-16 21-20 21-01 21-11 21-01 Insert Configuration 21-01 19-66 19-66 21-11 21-11 11 Size 12 Contacts I, III, IV, EN I Yes -- 21-16 21-16 Yes 21-16 21-20 19-66 21-23 21-01 21-11 21-01 21-11 21-16 21-16 21-16 16 Size 16 Contacts I, III, IV, EN II Yes Yes 21-20 21-20 -- Yes 21-20 21-23 21-35 21-01 21-11 21-20 21-20 21-20 2 Size 8 Twinax 18 Size 20 Contacts I, III, IV, EN M -- -- 21-23 -- 21-23 -- 21-35 21-39 21-39 21-39 21-39 21-39 2 Size 16 Contacts 37 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 21-41 21-41 41 Size 20 Contacts 21-23 21-39 21-41 21-41 21-20 21-35 21-23 Insert Configuration 21-35 21-35 21-35 21-23 21-35 121 Size 23 Contacts 21-35 21-41 21-41 79 Size 22D Contacts I, III N -- -- -- I, III, IV, EN M Yes Yes Yes 21-39 Series Service Class QPL Class K QPL/S Hermetic 21-39 I, III, IV, EN I Yes Yes Yes 21-41 21-39 Insert 21-48 Configuration 21-48 Series Service Class QPL Class K QPL/S Hermetic 21-75 21-48 21-48 4 Size 8 Power I, III, IV -- -- -- 21-75 21-75 21-75* 4 Size 8 Twinax I, III, IV, EN Twinax Yes -- -- 21-76 21-76 21-76 4 Size 8 Twinax 21-76 I, III, IV Twinax -- -- -- *Inactive for new designs 23-01 23-01 23-01 23-23 23-23 23-23 23-06 23-35 23-06 23-35 23-06 23-21 23-21 23-21 23-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 14 21-48 2 MIL-DTL-38999 Circular Connectors Shell Size 23 21-48 21-4821-48 21-48 Insert Configuration Series Service Class QPL Class K QPL/S 23-01 Hermetic 21-7521-75 21-75 23-01 23-06 23-2323-23 23-35 11-12 25-36 23-35 100 Size 22D Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN M Yes -- Yes 23-0623-06 23-21 23-06 6 Size 8 Twinax I, III, IV, EN M -- 23-21 -- 17-28 Yes 23-35 Insert Configuration 21-76 23-55 Insert Configuration 23-55 55 Size 20 Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN I Yes -- Yes 25-01 *Inactive for new designs 25-04 23-2123-21 23-21 21 Size 16 Contacts I, III, IV, EN II Yes -- Yes 23- 23-01 23-23 23-23 151 Size 23 Contacts III N -- -- -- 23-35 23-3523-35 24-41 23-41 3 Size 8 Contacts 3 Size 12 Contacts 11 Size 16 Contacts 3 Size 20 Contacts 22 Size 22D Contacts III, EN N -- -- -- 23-54 23-53 23-54 23-53 53 Size 20 Contacts 23-54 4 Size 12 Contacts 9 Size 16 Contacts 40 Size 22D Contacts 23-53 23-63 25-07 23-54 21-7621-76 21-76 23-01 23-0123-01* 100 Size 22M Contacts I, III, IV M Yes 11-01 -- 23-06 Yes 23-23 23-23 21-75 I, III, IV, EN I Yes 23-63 Yes Yes I, III, IV, EN M -- 25-01 25-01 -- -- 25-07 23-63 4 Size 12 Contacts 4 Size 16 Contacts 49 Size 22D Contacts I, III, IV M -- -- -- AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 15 23-55 25-04 23-54 23-53 MIL-DTL-38999 Circular Connectors 23-53 23-53 Shell Size 25 23-63 23-63 23-54 23-54 23-63 23-55 23-55 Insert Configuration 25-01 25-01 25-01* 128 Size 22D Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV M Yes -- Yes 25-04 25-04 25-04 8 Size 16 Contacts 48 Size 20 Contacts I, III, IV, EN I Yes Yes Yes 25-01 25-07 25-07* 2 Size 8 Twinax 97 Size 22D Contacts I, III, IV, EN M 25-08 25-08 -- -- -- 25-08 25-08* 8 Size 8 Twinax 25-09 I, III, IV, EN Twinax -- 25-09 25-09 -- -- 25-1 25-07 25-07 25-11 25-08 Insert Configuration Series Service Class QPL 25-09 Class K QPL/S Hermetic 25-11 25-19 25-19 19 Size 12 Contacts Series Service Class QPL Class K QPL/S Hermetic I, III, IV, EN I Yes -- Yes 25-11 25-09 9 Size 10 Contacts 2 Size 20 Contacts I, III, IV, EN N -- -- -- I, III, IV Twinax -- -- -- 25-17 Configuration Insert 25-17 25-11 25-11 25-10 25-08 25-10 8 Size 8 Twinax 25-09 25-09 2 Size 8 Twinax 97 Size 22D Contacts I, III, IV M -- 25-10 -- -- 25-11 25-20 *Inactive for new designs 25 25-10 25-17 25-17 25-17 6 Size 8 Twinax 36 Size 22D Contacts I, III, IV, EN N -- -- -- 25-19 25-2025-20 25-20 3 Size 8 Twinax 4 Size 12 Coax 13 Size 16 Contacts 10 Size 20 Contacts I, III, IV, EN N Yes -- -- 25-19 25-17 25-21 25-21 25-21 3 Size 8 Twinax 4 Size 12 Coax 13 Size 16 Contacts 10 Size 20 Contacts I, III, IV N Yes -- -- 25-21 25-24 25-24 25-24 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 25-23 25-23 25-23 25-23 187 Size 22D Contacts I, III, IV N -- -- -- 25-35 25-35 25-29 25-29 25-29 25-35 PAGE 16 25-19 MIL-DTL-38999 Circular Connectors 25-20 25-20 25-20 25-21 25-21 25-23 25-23 25-21 25-23 11-12 11-01 17-28 Shell Size 25 Insert Configuration 25-24 25-24 25-24 25-24 12 Size 12 Contacts 12 Size 16 Contacts 25-29 25-29 25-29 25-29 29 Size 16 Contacts 25-35 25-35 25-35 128 Size 22D Contacts I, III, IV, EN I Yes -- Yes I, III, IV, EN I Yes -- Yes I, III, IV, EN M Yes Yes Yes Series Service Class QPL Class K QPL/S Hermetic 25-36 25-36 3 Size 8 Contacts 1 Size 12 Coax 1 Size 12 Contact 10 Size 16 Contacts 24 Size 20 Contacts III, EN N -- -- 25-37 -- 25-35 25-37 Insert Configuration 25-37 25-37 25-37 25-37 37 Size 16 Contacts Series Service Class QPL Class K QPL/S 25-37 Hermetic I, III, IV, EN II Yes 25-43 -- 25-43 -- 25-47 25-47 25-91 25-47 25-61 25-47 Insert Configuration 25-37 25-9161 Series Service Class QPL Class K QPL/S Hermetic 25-91 25-91 Size 25-47 25-61 25-61 25-91 20 Contacts I, III, IV, EN I Yes Yes Yes 25-43 25-43 25-43 25-43 20 Size 16 Contacts 23 Size 20 Contacts I, III, IV, EN I Yes 25-46 -- 25-46 Yes 25-61 25-61 25-61 25-46 25-90 25-90* 25-90 2 Size 8 Twinax 4 Size 16 Contacts 40 Size 20 Contacts I, III, IV I -- -- -- 25-90 25-46 25-90 25-47 25-47 2 Size 8 Coax 4 Size 12 Contacts 40 Size 20 Contacts I, III, IV I -- -- 25-61 -- 25-91 25-91 25-91 2 Size 8 Twinax 4 Size 16 Contacts 40 Size 20 Contacts I, III, IV I -- -- -- *Inactive for new designs AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 25-4 25-43 25-46 25-46* 2 Size 8 Coax 4 Size 12 Contacts 40 Size 20 Contacts I, III, IV, EN I Yes -- 25-47 -- 25-90 24-41 PAGE 17 25-61 MIL-DTL-38999 Circular Connectors RUGGED * Self-locking bayonet MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors coupling system * 100% scoop proof * 500-mating-cycle durability * Excellent shock and vibration resistance * Environmentally sealed and hermetic versions available VERSATILE * Available in 9 shell sizes * Intermateable and interchangeable with all other MIL-DTL-38999 Series I connectors * Available in a variety of shell materials and finishes * Wide range of backshells and accessories EMI PROTECTED *G rounding fingers for excellent EMI protection *C onnector is grounded when the shells meet, even before the contacts are engaged *M etal-to-metal bottoming to help The DEUTSCH DJT Series connectors from TE Connectivity (TE) are high-performance MIL-DTL-38999 Series I subminiature circular connectors offering a scoop-proof design for easy, reliable mating. Available in 9 shell sizes and environmentally sealed and hermetic versions, DEUTSCH DJT Series connectors feature a self-locking bayonet coupling system. They are completely intermateable and interchangeable with MIL-DTL-38999 Series I connectors, and are available in a variety of shell materials and finishes. Designed for rugged reliability, DEUTSCH DJT Series connectors are highly durable, capable of 500 mating cycles. They provide excellent vibration, corrosion and shock resistance, and offer excellent EMI protection and shielding effectiveness from 100 MHz to 10 GHz. maximize EMI grounding protection *E MI shielding effective up to 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 18 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Specifications MATERIALS *S hell Material and Plating: Aluminum, olive drab cadmium Aluminum, electroless nickel Carbon steel, electrodeposited nickel (hermetic only) Stainless steel, passivated (hermetic only but can be available commercially for standard environment configurations) * Insert: Thermoplastic and fluorinated silicone elastomer * EMI Spring Fingers: Nickel or cadmium-plated beryllium copper * O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL *T emperature Range: -65C to +150C Electrodeposited tin-plated carbon steel (Class D) -65C to +175C - Cadmium finish (Class B) -65C to +200C - Nickel finish (Class F) and stainless steel (Class E) * Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium, black zinc nickel, nickel PTFE, and passivated finishes) * Thermal Cycling: -65 to 150/175/200C (max. temperature is class dependent) MECHANICAL * Sine Vibration: Up to 60 g for 36 hr. * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: 500 mating cycles * Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL *S hell-to-Shell Conductivity: 1.0 mV (nickel finish) 2.5 mV (cadmium finish) 10.0 mV (passivated finish) * Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 19 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Voltage Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors * Hermetic Seal: Sintered glass * Leakage: 16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) * Thermal Shock: 10 cycles, 4C max. to 90C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (Class 2A) Jam Nut Thread (Class 2A) 9 .4375-28 UNEF .6875-24 UNEF 11 .5625-24 UNEF .8125-20 UNEF 13 .6875-24 UNEF 1.0000-20 UNEF 15 .8125-20 UNEF 1.1250-18 UNEF 17 .9375-20 UNEF 1.2500-18 UNEF 19 1.0625-18 UNEF 1.3750-18 UNEF 21 1.1875-18 UNEF 1.5000-18 UNEF 23 1.3125-18 UNEF 1.6250-18 UNEF 25 1.4375-18 UNEF 1.7500-18 UNS AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 20 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors Military Part Numbering System MS27466 T 25 F 35 S D xxxx MIL SPEC NUMBER/SHELL STYLE MODIFICATIONS MS27466 Front, Wall Mount Receptacle (DJT10) MS27467 Straight Plug with EMI Fingers (DJT16) MS27468 Jam Nut Receptacle (DJT14) MS27470 Jam Nut Hermetic Receptacle (DJT14) MS27471 Solder Mount Hermetic Receptacle (DJT11) MS27496 Front, Box Mount Receptacle (DJT13) MS27505 Rear, Box Mount Receptacle (DJT12) MS27656 Rear, Wall Mount Receptacle (DJT19) L/C Less Contacts POLARIZING POSITIONS N Normal (omit from part number) A, B, C, D (B and C not available in shell size 9) CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup S Socket, Solder Cup X Pin, Eyelet Z Socket, Eyelet C Pin, PC Tail D Socket, PC Tail CLASS T With Accessory Thread (MS27466, MS27467, M27468, M27656) E Same As T, But Not Approved For New Designs (E-Nut Not Included) E No Accessory Thread, Box Mount (M27496, M27505) G Space-Grade Environment Resisting YH ermetically Sealed INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 FINISH B Olive Drab Cadmium F Nickel G Space Grade D C arbon Steel, Electrodeposited Tin Plating E Stainless Steel, Passivated SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 DEUTSCH Part Numbering System DJT 1 0 F 25 - 35 S D xxxx GENERAL IDENTIFIER MODIFICATIONS COUPLING SYSTEM POLARIZING POSITIONS DJT DEUTSCH MIL-DTL-38999 Series I 1 Bayonet SHELL STYLE 0 6 4 4 1 3 2 9 Front, Wall Mount Receptacle (M27466) Straight Plug with EMI Fingers (M27467) Jam Nut Receptacle (M27468) Jam Nut Hermetic Receptacle (MS27470) Solder Mount Hermetic Receptacle (MS27471) Front, Box Mount Receptacle (M27496) Rear, Box Mount Receptacle (M27505) Rear, Wall Mount Receptacle (M27656) CLASS E Olive Drab Cadmium F Nickel G Space Grade H Hermetic Z Black Zinc Nickel 6149 Less Contacts N Normal A, B, C, D (B and C not available in shell size 9) CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup S Socket, Solder Cup X Pin, Eyelet Z Socket, Eyelet C Pin, PC Tail D Socket, PC Tail INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 21 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Insert Contact Size/Quantity Inactive: Superseded by 4 4 4 4 Uses 38999/62-8* Boots QPL Hermetic 4 4 4 7 09-35 6 09-98 3 11-02 2 11-04 4 11-05 5 11-35 13 11-98 6 11-99 7 13-04 4 13-08 8 13-35 22 13-98 10 15-05 5 15-15 1 15-18 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 14 18 15-19 19 15-26 2 24 15-35 37 15-97 4 8 17-02 1 38 17-03 1 38 17-06 6 17-08 17-11 2 1 8 4 17-20 11 4 2 17-24 17-03 4 4 4 8 17-19 17-22 QPL 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax DJT and Military 09-07 4 16 2 2 22 17-26 26 17-35 55 17-99 2 19-11 11 21 19-18 4 14 19-19 4 14 19-28 2 19-32 4 4 4 4 19-19 4 26 32 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 22 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Insert Contact Size/Quantity 4 4 4 Inactive: Superseded by 79 16 2 Uses 38999/62-8* Boots 4 4 4 QPL Hermetic QPL 66 11 21-16 21-20 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax DJT and Military 19-35 21-11 18 21-35 21-39 2 21-41 37 41 21-48 4 21-75 4 21-76 4 23-06 6 21-76 4 23-21 21 23-35 100 23-53 53 23-54 4 9 23-55 40 55 23-63 4 25-04 4 8 25-07 2 25-08 8 25-09 2 25-10 8 25-17 6 4 4 4 4 49 48 4 4 97 25-09 25-10 97 4 4 36 25-19 19 4 25-20 3 4 13 10 25-21 3 4 13 10 25-24 12 25-29 25-21 4 12 29 25-35 128 25-37 37 25-43 20 23 25-46 2 4 40 25-47 2 4 40 25-61 61 25-90 2 4 40 25-91 2 4 40 4 4 4 4 4 4 4 4 4 4 4 25-47 4 4 4 25-91 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 23 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Front Panel Mount Square Flange Receptacle MASTER POLARIZING KEYWAY J OE 32.08 [1.263] MAX. H MAX. 3.18 [0.1250] MAX. PANEL THICKNESS 1.52 [0.060] MAX. PANEL PROTRUSION OF B A OC BLUE BAND AND BAYONET HEADS Shell Size A 0.51 (0.020) B 0.13 (0.005) C 0.08 (0.003) E +0.25 0.25/-0.13 (+0.010/-0.005) F G 0.13 (0.005) H J +0.00 / -0.13 (0.005) 09 23.83 0.938 18.26 0.719 14.48 0.570 3.25 0.128 13.11 0.516 3.25 0.128 2.54 0.100 16.05 0.623 11 26.19 1.031 20.62 0.812 17.73 0.698 3.25 0.128 16.87 0.664 3.25 0.128 2.54 0.100 16.05 0.623 13 28.58 1.125 23.01 0.906 21.54 0.848 3.25 0.128 19.05 0.750 3.25 0.128 2.54 0.100 16.05 0.623 15 30.96 1.219 24.61 0.969 24.71 0.973 3.25 0.128 23.01 0.906 3.25 0.128 2.54 0.100 16.05 0.623 17 33.32 1.312 26.97 1.062 27.89 1.098 3.25 0.128 25.81 1.016 3.25 0.128 2.54 0.100 16.05 0.623 19 36.53 1.438 29.36 1.156 30.61 1.205 3.25 0.128 28.98 1.141 3.25 0.128 2.54 0.100 16.05 0.623 21 39.67 1.562 31.75 1.250 33.78 1.330 3.25 0.128 32.16 1.266 3.25 0.128 3.30 0.130 15.29 0.602 23 42.88 1.688 34.93 1.375 36.96 1.455 3.73 0.147 34.98 1.377 3.91 0.154 3.30 0.130 15.29 0.602 25 46.02 1.812 38.10 1.500 40.13 1.580 3.73 0.147 37.69 1.484 3.91 0.154 3.30 0.130 15.29 0.602 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 24 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Jam Nut Receptacle 31.12 [1.225] MAX. MASTER POLARIZING KEYWAY OA 1.52 [0.060] MAX. PANEL PROTRUSION B Flat Shell Size OA 0.41 (0.016) B Flat +.000 / -0.25 (0.010) F +.000 / -0.25 (0.010) OG +.000 / -0.25 (0.010) 09 30.18 1.188 16.64 0.655 17.02 0.670 17.78 0.700 11 34.93 1.375 19.18 0.755 19.58 0.771 20.96 0.825 13 38.10 1.500 23.93 0.942 24.26 0.955 25.65 1.010 15 41.28 1.625 27.08 1.066 27.56 1.085 28.83 1.135 17 44.45 1.750 30.25 1.191 30.73 1.210 32.00 1.260 19 49.23 1.938 33.43 1.316 33.91 1.335 35.18 1.385 21 52.37 2.062 36.60 1.441 37.08 1.460 38.35 1.510 23 55.58 2.188 39.78 1.566 40.26 1.585 41.53 1.635 25 58.72 2.312 42.95 1.691 43.43 1.710 44.70 1.760 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 25 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Rear Panel Wall Mount Square Flange Receptacle 34.19 [1.346] MAX. J MASTER POLARIZING KEYWAY Y H 4X OE MOUNTING HOLE 4X OG OF -A- 5 4X B 2X A 4X B OC RECOMMENDED PANEL CUTOUT 4X CHAMFERED OR ROUNDED PART NUMBER INDICATOR BAND (BLUE) AND BAYONET HEADS Shell Size A B C 0.51 0.13 0.08 (0.020) (0.005) (0.003) D THREADS D THREAD UNEF-2A OE +0.25 -0.13 (+.010 -.005) OF Min. OG 0.13 (0.005) H +0.38 -0.00 (+.015 -.000) J +0.00 -0.13 (+.000 -.005) 09 23.83 0.938 18.26 0.719 14.48 0.570 11.11-28 0.4375-28 3.25 0.128 13.11 0.516 3.25 0.128 2.16 0.085 20.83 0.820 11 26.19 1.031 20.62 0.812 17.73 0.698 14.29-24 0.5625-24 3.25 0.128 16.87 0.664 3.25 0.128 2.16 0.085 20.83 0.820 13 28.58 1.125 23.01 0.906 21.54 0.848 17.46-24 0.6875-24 3.25 0.128 19.05 0.750 3.25 0.128 2.16 0.085 20.83 0.820 15 30.96 1.219 24.61 0.969 24.71 0.973 20.64-20 0.8125-20 3.25 0.128 23.01 0.906 3.25 0.128 2.16 0.085 20.83 0.820 17 33.32 1.312 26.97 1.062 27.89 1.098 23.81-20 0.9375-20 3.25 0.128 25.81 1.016 3.25 0.128 2.16 0.085 20.83 0.820 19 36.53 1.438 29.36 1.156 30.61 1.205 26.99-18 1.0625-18 3.25 0.128 28.98 1.141 3.25 0.128 2.16 0.085 20.83 0.820 21 39.67 1.562 31.75 1.250 33.78 1.330 30.16-18 1.1875-18 3.25 0.128 32.16 1.266 3.25 0.128 2.92 0.115 20.07 0.790 23 42.88 1.688 34.93 1.375 36.96 1.455 33.34-18 1.3125-18 3.73 0.147 34.98 1.377 3.91 0.154 2.92 0.115 20.07 0.790 25 46.02 1.812 38.10 1.500 40.13 1.580 36.51-18 1.4375-18 3.73 0.147 37.69 1.484 3.81 0.150 2.92 0.115 20.07 0.790 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 26 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Plug Type MS27467 / DEUTSCH DJT16 31.34 [1.234] MAX. MASTER POLARIZING KEY 1.52 [0.060] MAX. PANEL PROTRUSION RFI SPRING OA MAX. BLUE BAND Shell Size A 09 21.82 .859 11 24.99 .984 13 29.36 1.156 15 32.54 1.281 17 35.71 1.406 19 38.51 1.516 21 41.68 1.641 23 44.86 1.766 25 48.03 1.891 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 27 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors Same drawings for pages 43 and 56 DEUTSCH DJT Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 OH OH1 C1 K A V1 V Square Flange Receptacle (Type 20) Jam Nut Receptacle (Type 24) Shell Size C1 0.13 (0.005) H Min. A 0.13 (0.005) V Min. Shell Size K +.000 / -0.25 (0.010) OH1 +.000 / -0.25 (0.010) V1 Min. 09 18.26 0.719 13.11 0.516 3.25 0.128 25.58 1.007 09 17.02 0.670 17.78 0.700 20.20 1.189 11 20.62 0.812 16.87 0.664 3.25 0.128 27.00 1.063 11 19.58 0.771 20.96 0.825 32.60 1.283 13 23.01 0.906 19.05 0.750 3.25 0.128 30.20 1.189 13 24.26 0.955 25.65 1.010 36.00 1.417 15 0.969 0.906 0.128 33.30 1.331 15 27.56 1.085 28.83 1.135 39.60 1.559 17 26.97 1.062 25.81 1.016 3.25 0.128 36.50 1.437 17 30.73 1.210 32.00 1.260 43.30 1.705 19 29.36 1.156 28.98 1.141 3.25 0.128 39.30 1.547 19 33.91 1.335 35.18 1.385 47.00 1.850 21 31.75 1.250 32.16 1.266 3.25 0.128 42.50 1.673 21 37.08 1.460 38.35 1.510 50.60 1.992 23 34.93 1.375 34.98 1.377 3.91 0.154 45.70 1.799 23 40.26 1.585 41.53 1.635 54.20 2.134 25 38.10 1.500 37.69 1.484 3.91 0.154 48.80 1.921 25 43.43 1.710 44.70 1.760 59.70 2.350 Drawings below are not 23.01 needed 24.61 3.25 Millimeters Inches Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 28 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series I Connectors DEUTSCH DJT Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) C D N A B Shell Size Key Position (Degrees) N A B C D 09 95 77 -- -- 113 11 95 81 67 123 109 13 95 75 63 127 115 15 95 74 61 129 116 17 95 77 65 125 113 19 95 77 65 125 113 21 95 77 65 125 113 23 95 80 69 121 110 25 95 80 69 121 110 Degrees in table above are the distance between Datum E (that bisects first minor keyway) and the center line of the master keyway AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 29 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors RELIABLE * Self-locking threaded coupling * 100% scoop proof * Contact retention system provides excellent contact retention under severe vibration EMI PROTECTED * Grounding fingers for excellent EMI protection * Metal-to-metal bottoming for maximum EMI grounding protection * Connector is grounded when the shells meet, even before the contacts are engaged * Trapezoidal thread for excellent shell-to-shell continuity VERSATILE * Variety of shell materials and finishes *W ide range of backshells and accessories DEUTSCH DTS Series Aluminum Connectors DEUTSCH DTS-K, DTS-L and DTS-S Series Stainless Steel Connectors DEUTSCH ACT Series Composite Connectors DEUTSCH MIL-DTL-38999 Series subminiature circular connectors offer a scoop-proof design for easy, reliable mating and a threaded coupling for excellent vibration resistance. They are available in three families distinguished by shell materials. DTS Series: Lightweight aluminum shells for environmentally sealed versions and stainless steel for hermetic versions. DTS-K and DTS-S Series: Stainless steel shells meeting the requirements of Classes K and S, suitable for firewall and high-temperature applications such as engines. ACT Series: Composite shells, offering the lightest weight and highest resistance to corrosion. 1 2 3 4 5 6 Inserts are available in nine shell sizes, with contact arrangements meeting MIL-DTL-1560, along with additional arrangements, to help maximize flexibility in circuit configurations. Designed to Perform 7 1H igh-quality silicone seals to help maximize tear resistance and sealing memory 2 Self-locking threaded coupling 3 100% metal-to-metal bottoming for excellent EMI grounding protection 4 Triple-start threads 5 Grounding fingers providing excellent EMI protection longated mounting holes for flexible mounting with 6E standard MIL-DTL-38999 box or wall mount receptacles 7C ontact retention system provides excellent contact retention under severe vibration AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 30 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Specifications MATERIALS * Shell: Aluminum, composite, stainless steel, marine bronze * Plating: Olive drab cadmium, passivated, electroless or electrodeposited nickel, nickel PTFE, black zinc nickel * Insert: Thermoplastic and fluorinated silicone elastomer * EMI Spring Fingers: Nickel or cadmium-plated beryllium copper * O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL *T emperature Range: -65C to +200C * Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium, black zinc nickel, nickel PTFE, and passivated finishes) 2000 hours (Composite classes M and J) * Thermal Cycling: -65 to 150/175/200C (max. temperature is class dependent) MECHANICAL * Sine Vibration: Up to 60 g for 36 hr. * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: 500 mating cycles (1500 cycles for composite connectors) * Contact Retention: Size 23: 44 N (10 lb.) Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL *S hell-to-Shell Conductivity: 1.0 mV (nickel finish) 2.5 mV (cadmium finish) 3 mV (passivated finish) * Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 31 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Voltage Rating Suggested Operating Voltage Service Rating Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors * Hermetic Seal: Sintered glass * Leakage: 16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) * Thermal Shock: 10 cycles, 4C max. to 90C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 73 23 3 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g 0.100R) 9 M12 x 1.0 .6250 M17 x 1.0 11 M15 x 1.0 .7500 M20 x 1.0 13 M18 x 1.0 .8750 M25 x 1.0 15 M22 x 1.0 1.0000 M28 x 1.0 17 M25 x 1.0 1.1875 M32 x 1.0 19 M28 x 1.0 1.2500 M35 x 1.0 21 M31 x 1.0 1.3750 M38 x 1.0 23 M34 x 1.0 1.5000 M41 x 1.0 25 M37 x 1.0 1.6250 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 32 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Part Numbering MIL-DTL-38999 and DEUTSCH Commerical Versions Commercial Composite ACT 26 M D 35 PN -6149 Commercial Al/SS Military DTS 26 F 15 - 35 D38999 /26 F D 35 P N -6149 P N -L/C Commercial Commercial Military Description Composite Alum./ Stainless RANGE ACT DTS D38999 STYLE 2020 2424 2626 --13 --20 --24 --21 --23 /20 /24 /26 -- /21 /23 /25 /27 Square Flange Receptacle Jam Nut Receptacle Straight Plug Box Mount Receptacle Hermetic Square Flange Receptacle Hermetic Jam Nut Receptacle Hermetic Solder Flange Hermetic Weld Flange F G T W Z Electroless Nickel Plated (48-hr. Salt Spray) Space-Grade Electroless Nickel (48-hr. Salt Spray) Nickel PTFE (500-hr. Salt Spray) Olive Drab Cadmium (500-hr. Salt Spray) Black Zinc Nickel (500-hr. Salt Spray) M J Electroless Nickel Plated (2000-hr. Salt Spray) Olive Drab Cadmium (2000-hr. Salt Spray) K S L Passivated S.S., Firewall (500-hr. Salt Spray) Electrodeposited Nickel S.S., Firewall (500-hr. Salt Spray) Electrodeposited Nickel (48-hr. Salt Spray) Y N H Stainless Steel, Passivated Stainless Steel, Electrodeposited Nickel Plated Space Grade CLASS ALUMINUM SHELL --F --G --T --W --Z COMPOSITE SHELL M-- J-- STAINLESS STEEL SHELL --K --S --L HERMETIC --Y --N --H SHELL SIZES 9 (A), 11 (B), 13 (C), 15 (D), 17 (E), 19 (F), 21 (G), 23 (H), 25 (J) Numbers = DTS Commercial; (Letters) = Military/ACT Commercial INSERT ARRANGEMENTS See Insert Arrangement Tables, pages 10-17 and 35-36 CONTACTS P Pin, H 1500-Cycle Pin S Socket, J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) CONTACTS FOR HERMETIC CONNECTORS P Pin, Solder Cup, C PC Tail Pin, X Eyelet Pin, S Socket, Solder Cup D PC Tail Socket Z Eyelet Socket KEYING N, A, B, C, D, E, U N = Normal, U = Universal MODIFICATION CODE 6149 6149 L/C Less Contacts AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 33 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Part Numbering EN3645 and DEUTSCH Commercial Versions EN3645 F 0 D N 35 M N RANGE EN3645 FINISH METAL SHELLS F Nickel K Passivated W Olive Drab Cadmium COMPOSITE SHELLS J Olive Drab Cadmium M Nickel SHELL TYPE 0 7 6 Square Flange Receptacle Jam Nut Receptacle Straight Plug SHELL SIZE A, B, C, D, E, F, G, H, J CAVITY TYPE N Normal (Standard) G Grounded (Signal Contact Bodies Grounded to Shell) R Reinforced (For Power Contacts) L Polarized (Keyed for Quadrax or Twinax Contacts) Q Polarized and Grounded Note: L and Q are, respectively, legacy to N and G INSERT ARRANGEMENT See Insert Arrangement Tables, page 10 CONTACT TYPE M F A B Pin Socket Less Pin Less Socket KEYING POSITIONS N (Normal) A, B, C, D, E AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 34 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Insert Contact Size/Quantity 09-98 A98 11-02 B2 (B02) 11-04 B4 (B04) 4 11-05 B5 (B05) 5 11-23 B23 11-35 B35 11-98 B98 11-99 B99 13-04 C4 (C04) 13-08 C8 (C08) 13-23 C23 Inactive: Superseded by A35 Uses 38999/62-8* Boots 09-35 Includes K Class A23 23 A7 (A07) 09-23 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax Military (Commercial ACT) DTS Commercial 09-07 7 9 6 4 4 3 2 19 13 4 4 4 6 7 4 8 4 32 13-35 C35 13-98 C98 22 15-05 D5 (D05) 5 15-15 D15 1 15-18 D18 18 15-19 D19 19 15-23 D23 15-26 D26 4 4 4 10 14 4 4 55 2 24 15-35 D35 15-97 D97 37 17-02 E2 (E02) 1 38 17-03 E3 (E03) 1 38 17-06 E6 (E06) 17-08 E8 (E08) 17-11 E11 17-19 E19 17-20 E20 17-22 E22 17-23 E23 17-24 E24 4 4 4 8 17-03 4 6 4 4 8 2 1 8 4 11 4 2 4 16 2 73 2 22 17-26 E26 17-35 E35 26 17-99 E99 2 19-11 F11 11 19-18 F18 4 14 19-19 F19 4 14 19-23 E23 19-28 F28 4 4 4 4 55 21 19-19 4 88 2 26 Blue shaded entries are not Mil Spec. Green shading indicates high-density inserts. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 35 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Insert Contact Size/Quantity Inactive: Superseded by G39 Uses 38999/62-8* Boots 21-39 32 Includes K Class G35 23 21-35 22D G23 20 21-23 16 G20 12 21-20 10 G16 12 Coax G11 21-16 12 Twinax 21-11 8 Power F35 8 Coax F32 19-35 8 Twinax Military (Commercial ACT) DTS Commercial 19-32 4 4 66 11 16 2 18 121 79 2 21-41 G41 21-48 G48 21-75 G75 4 21-76 G76 4 23-06 H6 (H06) 6 23-21 H21 23-23 H23 23-35 H35 4 4 4 37 41 4 21-76 4 21 151 100 23-53 H53 23-54 H54 53 23-55 H55 23-63 H63 25-04 J4 (J04) 25-07 J7 (J07) 2 25-08 J8 (J08) 8 25-09 J9 (J09) 2 25-10 J10 8 25-11 J11 25-17 J17 25-19 J19 25-20 J20 3 4 13 10 25-21 J21 3 4 13 10 25-23 J23 25-24 J24 25-29 J29 25-35 J35 25-37 J37 25-43 J43 20 23 25-46 J46 2 4 40 25-47 J47 2 4 40 4 9 4 4 4 40 55 8 49 48 4 97 25-09 25-10 97 9 4 4 2 6 36 19 25-21 4 187 12 12 29 128 4 37 25-61 J61 25-90 J90 2 4 40 61 25-91 J91 2 4 40 25-47 4 4 25-91 4 Blue shaded entries are not Mil Spec. Green shading indicates high-density inserts. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 36 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Square Flange Receptacle 20 SquareType Flange 31.50 [1.240] MAX. D B C1 E C2 G B 12.95 [0.510] MAX. PP P Shell Size B C1 C2 0.937 18.26 0.719 15.09 0.594 26.20 1.031 20.62 18.26 22.60 0.719 0.812 Jam Nut23.80 09 11 13 28.60 1.126 [0.890] 23.01 20.62 MAX. 0.812 0.906 15 31.00 1.220 24.61 0.969 17 33.30 1.311 19 D Max. E Max. 20.90 2.50 32.500.098 0.823 [1.280] 20.90 2.50 MAX.0.098 0.823 E Mass (g) by Shell Type F G P PP 15.75 0.620 11.90 0.469 3.25 0.128 5.49 0.216 10 18.90 0.744 14.90 0.587 3.25 0.128 4.93 0.194 16 22.10 0.870 17.90 0.705 3.25 0.128 4.93 0.194 19 21.90 0.862 3.25 0.128 4.93 0.194 24.90 0.980 3.25 0.128 27.90 1.098 AI SS Composite 27 9 36 11 45 14 25 56 18 4.93 0.194 32 74 23 3.25 0.128 4.93 0.194 39 78 26 B M 20.90 0.823 2.50 0.098 23.01 0.906 20.90 0.823 2.50 0.098 25.25 0.994 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.95 1.179 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.55 1.242 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 45 95 31 23 42.90 1.689 34.93 1.375 31.75 20.10 1.250 12.95 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 54 108 36 25 46.00 1.811 38.10 1.500 3.20 0.126 41.10 1.618 36.90 1.453 3.91 0.154 6.15 0.242 59 120 F 34.93 [0.510] 20.10 1.375 MAX. 0.791 G OA 43 Millimeters Inches Plug AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 31 [1.220] PAGE 37 12.95 [0.510] MAX. MIL-DTL-38999 Circular Connectors PP P MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Jam Jam NutNut Receptacle Type 24 32.50 [1.280] MAX. 22.60 [0.890] MAX. B E M G F 12.95 [0.510] MAX. OA Mass (g) by Shell Type Shell Size A B E F G M Max. AI SS Composite 09 30.20 1.189 27.00 1.063 2.20 0.087 15.75 0.620 11.90 0.469 24.00 0.945 15 40 11 Plug 11 34.90 1.374 31.80 1.252 2.20 0.087 18.90 0.744 14.90 0.587 27.00 1.063 21 50 14 13 38.10 1.500 34.90 1.374 2.20 0.087 22.10 0.870 17.90 0.705 32.00 1.260 27 60 18 15 41.30 1.626 38.10 1.500 2.20 0.087 31 25.25 [1.220] 0.994 21.90 0.862 36.00 1.417 32 72 23 17 44.50 1.752 41.30 1.626 2.20 0.087 29.95 1.179 24.90 0.980 37.00 1.457 40 92 29 19 49.20 1.937 46.00 1.811 3.00 0.118 31.55 1.242 27.90 1.098 41.00 1.614 49 96 35 21 52.40 2.063 49.20 1.937 3.00 0.118 34.70 1.366 30.90 1.217 46.00 1.811 54 114 38 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 1.969 65 130 46 25 58.70 2.311 55.60 2.189 3.00 0.118 41.10 1.618 36.90 1.453 51.23 2.017 73 143 55 F G50.00 O S Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 38 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Plug Plug Type 26 31 [1.220] OS G F Coupling Torque: Plug to Receptacle Shell Size F Max. G S Max. 09 18.40 0.724 11.90 0.469 21.10 0.831 14.90 0.587 11 Mass (g) by Shell Type AI SS Composite 21.80 0.858 15 36 9 25.00 0.984 20 50 13 13 25.40 1.000 17.90 0.705 29.40 1.157 27 64 18 15 28.70 1.130 21.90 0.862 32.50 1.280 34 80 23 17 32.20 1.268 24.90 0.980 35.70 1.406 37 88 25 19 34.90 1.374 27.90 1.098 38.50 1.516 48 102 32 21 38.10 1.500 30.90 1.217 41.70 1.642 55 117 35 23 41.10 1.618 33.90 1.335 44.90 1.768 67 131 41 25 44.30 1.744 36.90 1.453 48.00 1.890 71 145 48 Shell Size Engagement and Disengagement (Max.) Nm Lb.-in. 09 0.9 8 11 1.4 12 13 1.8 16 15 2.3 20 17 2.7 24 19 3.2 28 21 3.6 32 23 4.1 36 25 4.6 40 Minimum Disengagement Nm Lb.-in. 0.2 2 0.3 3 0.6 5 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 39 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors 38.80 [1.528] MAX. Mated/Unmated Dimensions Square Flange Receptacle to Plug Square Flange Plug Type 26 Receptacle Type 2038.80 38.80 [1.528] [1.528] MAX. MAX. Square Flange Square FlangeReceptacle Receptacle Type 20 Type 20 8.75 [0.344] MAX. 8.75 [0.344] MAX. 3.20 [0.126] MAX. 8.75 [0.344] MAX. 11.90 [0.469] MAX. Square Flange Square FlangeReceptacle Type 26 Receptacle Type 20 Type 20 49. [1.9 MA Front Mount Plug Plug 53.05 [2.089] MAX. 53.05 [2.089] MAX. 11.90 [0.469] MAX. Front Mount Front Mount Jam Nut Receptacle to Plug P Plug Moun Rear Typ Type 26 11.90 [0.469] MAX. 49.85 [1.963] MAX. 49.85 [1.963] MAX. Rear Mount Rear Mount 2.30 to 3.10 [0.091 to 0.122] 37.05 [1.459] MAX. 1.58 to 3.20 [0.062 to 0.126] Jam Nut 2.30 to 3.10 Receptacle 2.30 to 3.10[0.091 to 0.122] Type 24 37.05 [0.091 to 0.122] [1.459] 1.58 to 3.20 MAX. 1.58 to 3.20[0.062 to 0.126] [0.062 to 0.126] Jam Nut Jam Nut Receptacle Receptacle Type 24 Type 24 3.20 [0.126] MAX. Square Flange Receptacle Type 2035.60 35.60 [1.402] [1.402] MAX. MAX. 53.05 [2.089] MAX. Type 26 Plug Type 26 37.05 [1.459] MAX. 10.75 [0.423] MAX. Plug Type 26 35.60 [1.402 MAX. 3.20 [0.126] MAX. 51.30 [2.020] MAX. Plug Type 26 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 40 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Dummy Receptacle Type PR D B C1 E C2 B F 12.95 [0.510] Max. PP P Mass (g) by Shell Type Shell Size B C1 C2 D Max. E Max. F G P PP AI SS Composite 09 23.80 0.937 18.26 0.719 15.09 0.594 20.90 0.823 2.50 0.098 15.73 0.619 3.25 0.128 5.49 0.216 5.49 0.216 7 10 8 11 26.20 1.031 20.62 0.812 18.26 0.719 20.90 0.823 2.50 0.098 18.91 0.744 3.25 0.128 4.93 0.194 4.93 0.194 11 16 11 13 28.60 1.126 23.01 0.906 20.62 0.812 20.90 0.823 2.50 0.098 22.08 0.869 3.25 0.128 4.93 0.194 4.93 0.194 15 22 14 15 31.00 1.220 24.61 0.969 23.01 0.906 20.90 0.823 2.50 0.098 25.26 0.994 3.25 0.128 4.93 0.194 4.93 0.194 18 31 18 17 33.30 1.311 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.96 1.180 3.25 0.128 4.93 0.194 4.93 0.194 22 46 23 19 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.54 1.242 3.25 0.128 4.93 0.194 4.93 0.194 26 51 26 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.72 1.367 3.25 0.128 4.93 0.194 4.93 0.194 30 65 31 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 3.91 0.154 6.15 0.242 6.15 0.242 33 78 36 25 46.00 1.811 38.10 1.500 34.93 1.375 20.10 0.791 3.20 0.126 41.07 1.617 36.90 1.453 3.91 0.154 6.15 0.242 36 97 43 Millimeters Inches E B C OH AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS C B PAGE 41 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors Same drawings for pages 43 and 56 DEUTSCH DTS and ACT Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 OH OH1 C1 K A V1 V Square Flange Receptacle (Type 20) Shell Size A C1 Jam Nut Receptacle (Type 24) H Min. Front Rear H1 Max. K Max. V Min. V1 Min. 9 18.26 0.719 13.11 0.516 16.66 0.656 17.78 0.700 16.70 0.657 25.58 1.007 20.20 1.189 11 20.62 0.812 15.08 0.594 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 13 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Drawings below are3.25not needed 24.61 15 23 25 0.128 3.91 0.154 Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 42 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series III Connectors DEUTSCH DTS and ACT Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) Shell Size 09 11, 13, 15 17, 19, 21, 23, 25 Polarization (Degrees) Key Position A B C D N 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 43 MIL-DTL-38999 Circular Connectors DEPENDABLE MIL-DTL-38999 Series IV Connectors * Secure breech lock coupling * 100% scoop-proof * Pin-to-pin mating protection helps prevent failures RUGGED * Mated connectors help withstand high-impact shock * Rear accessory threads help provide increased strength * >500-mating-cycle durability * Corrosion resistant EMI PROTECTED *G rounding fingers for excellent EMI protection *C onnector is grounded when the shells meet, even before the contacts are engaged EASY INSTALLATION *B lind-mateable grounding fingers to help provide a safer assembly during mating *R equires only 90 rotation to engage and disengage DEUTSCH DIV Series Connectors DEUTSCH DIV Series connectors from TE Connectivity (TE) are high-performance MIL-DTL-38999 connectors for use in high shock, vibration and EMI environments where reliability is essential. Qualified to MIL-DTL-38999 specifications, DEUTSCH DIV Series connectors are designed and built using the high-vibration capable breech lock coupling mechanism that only requires 90 of rotation to engage and disengage. Special grounding fingers form a 360-degree circle just inside the shell, acting as a shield for excellent EMI protection. The connector is actually grounded when the shells meet, even before the contacts engage. Inserts are available in 8 shell sizes, with contact arrangements meeting MIL-DTL-1560, along with additional arrangements, to help provide flexibility in circuit configurations. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 44 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Specifications MATERIALS * Shell: Stainless steel, aluminum * Plating: Olive drab cadmium, passivated, and electroless nickel (anodized coupling ring for Class F only) * Insert: Thermoplastic and fluorinated silicone elastomer * EMI Spring Fingers: Nickel or cadmium-plated beryllium copper * O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL *T emperature Range: -65C to +175C (Class W) -65C to +200C (Classes C, F, Y and N) * Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 48 hours (Nickel finishes) 500 hours (Cadmium and passivated finishes) * Thermal Cycling: -65 to 150/175/200C (max. temperature is class dependent) MECHANICAL * Sine Vibration: Up to 60 g for 36 hr. * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: >500 mating cycles * Contact Retention: Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 10: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL *S hell-to-Shell Conductivity: Olive Drab Cadmium: 2.5 mV Passivated: 10.0 mV Electroless Nickel: 1.0 mV * Shielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 45 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Voltage Rating Service Rating Suggested Operating Voltage Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Hermetic Connectors * Hermetic Seal: Sintered glass * Leakage: 16 cm3/hr. (0.97 in3/hr.) on mated pairs connected under 2.1 bar (4.38 psi) * Thermal Shock: 10 cycles, 4C max. to 90C min. Current Rating Contact Size Test Current (A) Voltage Drop (mV) 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8* 46 26 *When commercial power contact replaces twin-ax contact Thread Sizes Shell Size Accessory Thread (6g 0.100R) Jam Nut Thread (6g 0.100R) 11 M15 x 1.0 M20 x 1.0 13 M18 x 1.0 M25 x 1.0 15 M22 x 1.0 M28 x 1.0 17 M25 x 1.0 M32 x 1.0 19 M28 x 1.0 M35 x 1.0 M38 x 1.0 21 M31 x 1.0 23 M34 x 1.0 M41 x 1.0 25 M37 x 1.0 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 46 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity B5 5 11-35 B35 11-98 B98 11-99 B99 13-04 C4 C8 13-35 C35 13-98 C98 13 6 7 4 8 22 10 15-05 D5 5 15-15 D15 1 15-18 D18 15-19 D19 15-26 D26 15-35 D35 15-97 D97 17-02 E2 1 38 17-03 E3 1 38 17-06 E6 17-08 E8 17-11 E11 17-19 E19 17-20 E20 17-22 E22 17-24 E24 17-26 E26 17-35 E35 17-99 E99 19-11 F11 19-18 F18 4 14 19-19 F19 4 14 19-28 F28 19-32 F32 19-35 F35 14 18 19 2 8 6 1 4 4 4 4 17-03 4 4 4 8 4 11 4 2 4 4 4 4 4 4 4 4 4 4 4 8 2 4 4 4 4 4 4 4 4 4 24 37 4 4 4 4 4 4 Inactive: Superseded by 11-05 4 4 4 4 4 Uses 38999/62-8* Boots 4 13-08 2 QPL Hermetic B4 QPL B2 11-04 22D 20 16 12 10 12 Coax 12 Twinax 8 Power 8 Coax 8 Twinax Military DIV Commercial 11-02 4 16 2 2 22 26 55 2 21 11 2 4 4 4 4 4 4 26 4 4 4 19-19 4 4 32 4 66 4 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 47 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Insert Contact Size/Quantity 4 G76 4 23-06 H6 6 23-21 H21 23-35 H35 23-53 H53 23-54 H54 23-55 H55 23-63 H63 4 4 4 4 4 4 4 4 Inactive: Superseded by G75 21-76 2 4 4 Uses 38999/62-8* Boots 21-75 16 QPL Hermetic 11 QPL G48 22D G41 21-48 20 21-41 16 G39 12 21-39 10 G35 12 Coax G20 21-35 12 Twinax 21-20 8 Power G11 G16 8 Coax 8 Twinax Military DIV Commercial 21-11 21-16 18 79 2 37 41 4 21-76 4 21 100 53 4 9 4 8 4 4 4 4 4 4 4 40 55 4 4 4 4 49 25-04 J4 25-07 J7 2 48 25-08 J8 8 25-09 J9 2 25-10 J10 8 25-17 J17 6 25-19 J19 25-20 J20 3 4 13 10 25-21 J21 3 4 13 10 25-24 J24 25-29 J29 25-35 J35 25-37 J37 25-43 J43 20 23 25-46 J46 2 4 40 25-47 J47 2 4 40 25-61 J61 25-90 J90 2 4 40 25-91 J91 2 4 40 97 25-09 25-10 97 4 4 36 19 12 4 25-21 4 12 29 128 37 61 4 4 4 4 4 4 4 4 4 25-47 4 4 4 25-91 4 Blue shaded entries are not Mil Spec. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 48 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Part Numbering MIL-DTL-38999 and DEUTSCH Commercial Versions Military Commercial Commercial D38999/ 40 DIV 40 W J E 25 - 35 P 35 P N - L/C N - 6139 Military PREFIX SHELL STYLE/MIL SLASH SHEET 40 43 44 46 47 48 40 42 44 46 47 48 Wall Mount Receptacle Box Mount Receptacle Jam Nut Receptacle Straight Plug with EMI Fingers Straight Plug without EMI Fingers In-Line Receptacle 41 44 45 43 Hermetic Solder Mount Receptacle Hermetic Jam Nut Receptacle E F G E (023) F (Not Avail.) G W Electroless Nickel, Black Anodized Coupling Ring Electroless Nickel, Green Anodized Coupling Ring Space Grade, Electroless Nickel Olive Drab Cadmium over Nickel H N Y H N Y Stainless Steel, Passivated, Space Grade Stainless Steel, Nickel Plated Stainless Steel, Passivated Hermetic Connectors CLASS/FINISH Hermetic Connectors SHELL SIZE 11 (B), 13 (C), 15 (D), 17 (E), 19 (F), 21 (G), 23 (H), 25 (J) Numbers = DIV Commercial (Letters) = Military INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 47-48 CONTACTS P 500-Cycle Pin S 500-Cycle Socket H 1500-Cycle Pin J 1500-Cycle Socket A Less Pin (with intent to use nonstandard contacts) B Less Socket (with intent to use nonstandard contacts) Hermetic Contacts P Pin, Solder Cup X Pin, Eyelet C Pin, PC Tail S Socket, Solder Cup Z Socket, Eyelet D Socket, PC Tail POLARIZING POSITIONS N Normal A, B, C, D, K MODIFICATIONS 023* 6149* 6139* L/C** Use to Get Military Class W with Contacts Use for Mil Class F Less Contacts Use for Mil Class W Less Contacts Less Contacts *Use with Commercial DIV callout only **Use with Military D38999 callout only AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 49 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Wall Mount/Square Flange Receptacle 32.00 [1.260] A SQ MAIN POLARIZING KEY F 20.80 [0.819] B SQ C DIA. 2.16 [0.085] D DIA. 0.90 [0.035] MAX. Shell Size A Sq. Max. B Sq. OC Max. OD Max. F 11 26.70 1.051 20.62 0.812 20.15 0.793 12.93 0.509 2.60 0.102 13 29.10 1.146 23.02 0.906 23.35 0.919 16.10 0.634 2.60 0.102 15 31.50 1.240 24.62 0.970 26.52 1.044 19.28 0.759 2.60 0.102 17 33.90 1.335 26.98 1.062 29.72 1.170 22.48 0.885 2.60 0.102 19 37.10 1.461 29.36 1.156 32.87 1.294 25.63 1.009 2.60 0.102 21 40.20 1.583 31.76 1.250 36.05 1.419 28.80 1.134 3.40 0.133 23 43.40 1.709 34.92 1.374 39.22 1.544 31.98 1.259 3.40 0.133 25 46.60 1.835 38.10 1.500 42.40 1.669 35.15 1.384 3.40 0.133 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 50 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors 32.00 [1.260] Jam Nut Receptacle 28.40 [1.118] A A/F MAIN POLARIZING KEY 19.66 [0.744] B A/F 2.16 [0.085] D DIA. C DIA. 2.70 [0.106] 3.18 [0.125] MAX. MOUNTING THICKNESS Shell Size A A/F Max. B A/F Max. C Dia. Max. D Dia. Max. 11 35.40 1.394 32.00 1.260 38.60 1.520 12.93 0.509 13 38.60 1.520 36.00 1.417 41.70 1.642 16.10 0.634 15 41.70 1.642 41.00 1.614 44.90 1.768 19.28 0.759 17 45.70 1.799 41.00 1.614 49.70 1.957 22.48 0.885 19 48.50 1.909 46.00 1.811 51.70 2.035 25.63 1.009 21 51.70 2.035 50.00 1.968 54.80 2.157 28.80 1.134 23 54.80 2.157 50.00 1.968 58.00 2.283 31.98 1.259 25 58.00 2.283 55.00 2.165 61.20 2.409 35.15 1.384 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 51 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Box Mount Receptacle MASTER KEYWAY BLUE INDICATOR STRIPE D BLUE COLOR BAND B TYP. A SQ. 2.16 [0.085] MAX. OC OE OF 3.58 [0.141] MAX. 3.58 [0.141] MAX. 32.00 [1.260] MAX. Shell Size A Sq. Max. B Sq. OC Max. D OE OF 11 26.70 1.051 20.62 0.812 20.15 0.793 2.60 0.102 13.41 0.528 14.50 0.571 13 29.10 1.146 23.02 0.906 23.35 0.919 2.60 0.102 16.31 0.642 17.40 0.685 15 31.50 1.240 24.62 0.970 26.52 1.044 2.60 0.102 19.41 0.764 20.60 0.811 17 33.90 1.335 26.98 1.062 29.72 1.170 2.60 0.102 22.61 0.890 23.80 0.937 19 37.10 1.461 29.36 1.156 32.87 1.294 2.60 0.102 25.30 0.996 26.52 1.044 21 40.20 1.583 31.76 1.250 36.05 1.419 3.40 0.133 28.52 1.123 29.620 1.166 23 43.40 1.709 34.92 1.374 39.22 1.544 3.40 0.133 31.70 1.248 32.82 1.292 25 46.60 1.835 38.10 1.500 42.40 1.669 3.40 0.133 34.82 1.371 36.02 1.418 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 52 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Plug 36.50 [1.437] MAX. [MATED] 38.89 [1.531] MAX. [UNMATED] 2.16 [0.085] MAX. A DIA. B DIA. 26.97 [1.062] MAX. Shell Size O A Max. O B Max. 11 26.60 1.047 19.70 0.775 13 31.00 1.220 22.90 0.901 15 34.20 1.346 26.40 1.039 17 37.40 1.472 29.20 1.149 19 40.20 1.583 32.40 1.275 21 43.30 1.704 35.60 1.401 23 46.50 1.831 38.80 1.527 25 49.70 1.957 41.90 1.649 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 53 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors Same drawings for pages 43 and 56 DEUTSCH DIV Series Connectors Recommended PanelPanel CutoutsCutouts Recommended C1 OH OH1 C1 K A V1 V Square Flange Receptacle (Type 20) Shell Size C1 11 Jam Nut Receptacle (Type 24) H Min. H1 Max. K Max. V Min. V1 Min. 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 0.750 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Front Rear 20.62 0.812 15.08 0.594 0.906 15 Drawings below are23.01 not needed 19.05 23.42 13 Millimeters Inches 3.20 [0.126] MAX. 3.18 [0.125] MAX. Recommended Panel Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 54 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Series IV Connectors DEUTSCH DIV Series Connectors Keying Options (Viewed from Mating Face of the Receptacle Connector) Clocking X Ref. Y Ref. N 110 250 A 100 260 B 90 270 C 80 280 D 70 290 K 120 255 MASTER KEY X REF. B A Y REF. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 55 MIL-DTL-38999 Circular Connectors Panel Seals Panel seals help improve the sealing between the structure and connector shell. * Color: Tan * Elastomer: Fluorosilicone * Temperature Range: -40C to +93C RUGGED * RoHS APPLICATIONS * DataCom * Military * Medical Front Flange Mounting Rear Flange Mounting Size Part Number H max. 09 108-0003-10 15.40 11 108-0001-12 19.20 13 108-0001-14 22.70 15 108-0001-16 25.90 B max. C 0.1 E max. E1 max. T max. H max. Part Number Size 24.30 18.30 3.00 5.92 26.40 20.60 3.00 5.92 3.30 14.10 108-0004-10 09 3.30 17.20 108-0004-12 11 29.10 23.00 3.00 5.92 3.30 20.40 108-0004-14 13 31.30 24.60 3.00 5.92 3.30 23.60 108-0004-16 15 17 108-0003-18 29.10 33.70 27.00 3.00 5.92 3.30 26.80 108-0004-18 17 19 108-0003-20 32.30 36.90 29.40 3.00 5.92 3.30 30.60 108-0001-20 19 21 108-0003-22 35.40 40.10 31.75 3.00 5.16 3.30 33.50 108-0001-22 21 23 108-0003-24 38.60 43.30 34.90 3.00 5.16 4.30 36.30 108-0004-24 23 25 108-0001-25 41.40 46.00 38.10 3.00 4.87 4.30 39.00 108-0012-25 25 For Square Flange Receptacle Sealed Version E B C C OH B 4 holes O T E1 max. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 56 MIL-DTL-38999 Circular Connectors Conductive Panel Seals In addition to improving sealing, conductive panel seals also improve conductivity and reduce resistivity for EMI improvement between the connector shell and the panel of the structure/system. * Color: Tan * Elastomer: Fluorosilicone * Filler: Silver aluminum * Hardness: 70 7 Shore A * Volume Resistivity: 0.010 ohm-cm, maximum RUGGED * Density: 2.0 0.25 g/cm3 * Material achieves the performances * Tensile Strength: 200 psi, minimum of MIL-DTL-83528 Type D * Elongation: 60%-260% * Extended temperature range * 100%-300%: 35 ppi, minimum * Improves standard * Temperature Range: -55C to +160C environmental resistance * Provides strong EMI protection * RoHS Square Flange Receptacle Shell Size Conductive (Front) Panel Seal Refs 9/A PC-CO161FAB0032-126 SIZE 09-SAFS APPLICATIONS * DataCom * Military * Medical 11 / B PC-CO162FAB0032-126 SIZE 11-SAFS 13 / C PC-CO138FAB0032-126 SIZE 13-SAFS 15 / D PC-CO163FAB0032-126 SIZE 15-SAFS 17 / E PC-CO164FAB0032-126 SIZE 17-SAFS 19 / F PC-CO165FAB0032-126 SIZE 19-SAFS 21 / G PC-CO136FAB0032-126 SIZE 21-SAFS 23 / H PC-CO137FAB0032-126 SIZE 23-SAFS 25 / J PC-CO166FAB0032-126 SIZE 25-SAFS GASKET 09 D38999/20 Series III (Shell Size 09) 24.10 0.949 18.26 0.719 0.81 0.032 50 .50 0.6 Dia. 16 .138 .50 0 Dia. 3 R3 .0 0.1 18 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 57 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 11 D38999/20 Series III (Shell Size 11) 26.50 1.043 20.62 0.812 0.81 0.032 72 .60 0.7 Dia. 19 8 0 0.13 Dia. 3.5 R3 . 0 0. 118 -RLQWGHEOLQGDJHSRXU 'VULH,,, 6+(//6,=( Millimeters Inches GASKET 13 D38999/20 Series III (Shell Size 13) 28.90 1.138 23.01 0.906 Dia. 22.8 0.81 0.032 0 0.8 Dia. 3.50 98 0.138 R3 .0 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 0. 118 Joint de blindage pour D38999/20 serie III (SHELL SIZE 13) PAGE 58 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 15 D38999/20 Series III (Shell Size 15) 31.30 1.232 0.81 0.032 24.61 0.969 Dia. 26 1.024 0 0.138 Dia. 3.5 R 50 3. 8 .13 0 Millimeters Inches GASKET 17 D38999/20 Series III (Shell Size 17) 33.60 1.323 26.97 1.062 0.81 0.032 0 1.217 Dia. 30.9 0 0.138 Dia. 3.5 R3 .5 0 0. 13 8 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 59 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 19 D38999/20 Series III (Shell Size 19) 36.80 1.449 0.81 0.032 29.36 1.156 0 1.272 Dia. 32.3 Dia. 3.50 0.138 80 3. R 0 .15 0 Millimeters Inches GASKET 21 D38999/20 Series III (Shell Size 21) 40 1.575 Dia. Dia. 35.2 0.81 0.032 31.75 1.250 3.50 0.138 0 1.3 86 R4 .0 0.1 57 Joint de blindage pour D38999/20 serie III (SHELL SIZE 21) Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 60 MIL-DTL-38999 Circular Connectors Conductive Panel Seals GASKET 23 D38999/20 Series III (Shell Size 23) 43.20 1.701 34.93 1.375 Dia. 38.70 0.81 0.032 1.524 Dia. 4.10 0.161 R4 .0 0.1 57 Millimeters Inches GASKET 25 D38999/20 Series III (Shell Size 25) 46.30 1.823 0.81 0.032 38.10 1.500 Dia. 42 1.654 Dia. 4.10 0.161 R4 .0 0.1 57 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 61 MIL-DTL-38999 Circular Connectors EXTREME TEMPERATURE * -65C to +200C AIRTIGHT/VACUUM * <1x10-7 cm3/s @ 14.7 psi ENVIRONMENTAL CONDITIONS * Fluid resistance * Corrosion resistance MIL-DTL-38999 Hermetic Connectors Since the early 1960s TE Connectivity has been producing DEUTSCH hermetically sealed glass-to-metal connectors for applications where temperature, pressure, and environmental considerations render standard connectors unusable. Hermetic connectors are used to separate an inert atmosphere or vacuum on one side from wide-ranging high-pressure, high temperature, or corrosive conditions on the other. They are also used to maintain a pressure differential between the two sections. In short, DEUTSCH hermetic connectors are designed to help provide a continuously gas-tight seal while withstanding: * High vibration * High pressures APPLICATIONS * Extreme temperatures * Sensors * High vibration * Fuel tank systems * Down-hole drilling equipment * Electronic equipment * Engine accessories Hermetic connectors are also an excellent choice when you are not exactly sure of the conditions that will affect your connector's performance. Hermetic connectors may meet many of the most rigid environmental and electrical specifications, which is important when dealing with variables that are unknown. * Pyrotechnic equipment * Vacuum chambers * Optical devices Insert Sub-Assembly Mounting Flange Mounting Jam Nut Environmental Rear Grommet Glass Insert * Missiles * Avionics Bayonet * Sealed environments Keyway Back Shell Threads CUTAWAY OF REAR RELEASE HERMETIC CONNECTOR Mounting "O"-Ring Pin Front Pin Contact Glass-to-Metal Sealing Standard sealing techniques--such as epoxy potting--are useful in many applications, but they may not provide the degree of sealing that is offered by glass-to-metal hermetic seals. This is especially true of applications with high pressure differentials. Glass is a durable, high-strength material that resists extreme changes in temperature or pressure. Our glass-to-metal seals create a bond between shell, insulator, and contacts by fusing the glass insulator to the metal components. The bond can maintain a helium leak rate of .01 micron ft3/h at 14.7 psi. The hermetic bond helps provide enduring reliability, resists cracking that would compromise the performance, and helps withstand a wide range of harsh conditions. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 62 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Hermetic Connectors Compression vs. Matched Seals DEUTSCH hermetic connectors are produced using both compression seals and matched seals. In a matched seal, the metal and glass have similar coefficients of thermal expansion (CTE). This reduces stress on the glass from thermal expansion and contraction. In a compression seal, the metal has a higher CTE than the glass. During the firing process the metal expands more than the glass. As the glass and metal then cool, the metal contracts back onto the glass to form an extremely robust bond. Compression seals are used for highpressure applications. Controlling Quality from Start to Finish We design and manufacture all the components in our hermetic connectors. Our shells are made with high-grade materials--from stainless steel bar stock to exotic metals like titanium. We use high-grade silica and binders for the glass and the elastomer materials are carefully matched to the required connector application. When fused with the contacts and the shell, the inserts produce a true hermetic seal. Pin or socket contacts are available with solder pot, eyelet, and extended pin terminations. Our contacts can be made from a variety of materials like nickel iron, Alumel, Chromel, and copper-cored nickel iron. An important consideration in material selection is the ability to withstand the high temperatures of the sealing process. All connectors are fully leak tested by TE to help ensure the integrity of the hermetic seal. Materials Standard materials for hermetic connectors include: * Shell: Stainless steel * Insert: Glass * Contacts: Nickel iron (52 Alloy) Other materials are used, depending on special requirements for: * High current * High voltages * High pressures * Extreme temperatures * Severe corrosion conditions Weight-Saving Aluminum Hermetic Connectors DEUTSCH aluminum hermetic connectors use an aluminum alloy shell to create connectors that are 60% lighter than stainless steel counterparts-- two aluminum connectors weigh less than a single stainless steel equivalent. * Up to 60% lighter * Higher conductivity: up to 250 A *L ower contact resistance: less than half that of nickel-iron contacts * Wide temperature range: -85C to +300C A Full Range of Hermetic Choices DEUTSCH hermetic connectors are available in a variety of military and commercial styles. Options include a choice of: Pin or socket contacts: Available with solder pot, eyelet, and extended pin terminations Rear-release crimp termination to help reduce costs by eliminating soldering processes and potting and by allowing use of standard crimp tools Feedthroughs provide a single device that can be terminated on both sides Hermetic assemblies with connectors preinstalled in a mounting fixture to reduce your manufacturing time and speed installation Custom connectors and configurations for applications not easily accommodated by standard offerings. Hermetic connectors lend themselves well to short production runs. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 63 MIL-DTL-38999 Circular Connectors MIL-DTL-38999 Hermetic Connectors Series I Scoop-proof bayonet coupling Series II Non-scoop-proof, bayonet coupling, low silhouette Series III Scoop-proof, triple start, self-locking, threaded coupling Series IV Scoop-proof, breech coupling Military Part No. DEUTSCH Part No. Mount Type MS27469 DJT10 Wall MS27470 DJT14 Jam Nut MS27471 DJT11 Solder MS27475 DJL18 Wall MS27476 DJL10 Box MS27477 DJL14 Jam Nut MS27478 DJL11 Solder D38999/21 DTS20 Box D38999/23 DTS24 Jam Nut D38999/25 DTS21 Solder D38999/27 DTS23 Weld D38999/41 DIV40 Box D38999/43 DIV44 Jam Nut D38999/45 DIV41 Solder Mil Class Contact Styles H: Space grade Y: Electro-polished stainless steel H: Space grade Y: Electro-polished stainless steel H: Space grade N: Nickel plate over stainless steel Y: Electro-polished stainless steel Pins: P = Solder cup X = Eyelet C = Feedthrough Socket: S = Solder cup Z = Eyelet D = Feedthrough H: Space Grade N: Nickel plate over stainless steel Y: Electro-polished stainless steel AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 64 MIL-DTL-38999 Circular Connectors PC Tail Contacts and Connectors VERSATILE * Variety of tail and standoff lengths * Custom extended lengths available * Choice of finishes FLEXIBLE * Contacts available alone or assembled in connectors TE 38999 connectors are available with PC tail contacts for mounting to pc boards or flex circuits. Alignment disks featured on the high density PCB connectors provide a fitting pattern on the tail side, making installation easier. PC Contact Part Numbering System D3 J F A35 P N 1 B W G BASIC IDENTIFIER D3 xtended Pin E 38999-Style Receptacle Connector A L EXTENDED TAIL FINISH G T Gold Tin/Solder Dip L MOUNTING STYLE B C D H J S Box Mount Square Flange with Clinch Nuts Double Flange Square Flange with Helicoils Jam Nut Square Flange (Standard) CLASS F G J M T W Z Aluminum, Nickel Plated Aluminum, Nickel Plated, Space Grade Composite, Olive Drab Cadmium Plated Composite, Nickel Plated Aluminum, PTFE Nickel Plated Aluminum, Olive Drab Cadmium Plated Aluminum, Black Zinc Nickel Plated SHELL SIZE Rear Grommet or Sawtooth SOLDER LEG DIAMETER (D 0.001): NO STANDOFFS Contact Size Size 22 Size 20 Size 16 Size 12 N 0.635 0.025 1.02 0.040 2.03 0.080 2.39 0.094 W 0.48 0.019 0.48 0.019 1.02 0.044 1.57 0.062 T 0.48 0.019 0.48 0.019 1.57 0.062 1.57 0.062 U 0.71 0.028 0.71 0.028 1.57 0.062 1.57 0.062 A (9), B (11), C (13), D (15), E (17), F (19), G (21), H (23), J (25) INSERT ARRANGEMENT See Insert Arrangement Table CONTACT STYLE P S Pin Socket KEYING N Normal A, B, C, D, E D CONTACT EXTENSION LENGTH (L) See Tables REAR CONFIGURATION 1 Epoxy Seal 2 Grommet Seal AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 65 MIL-DTL-38999 Circular Connectors PC Tail Contacts and Connectors Jam Nut Receptacles Dim L A L Dim A Code From Grommet From Sawtooth All LAluminum Composite Aluminum Composite A 4.14 0.163 4.14 0.163 2.92 0.115 13.54 0.533 13.74 0.541 B 5.33 0.210 5.33 4.11 0.162 14.73 0.580 14.94 0.588 C 5.84 0.230 0.230 4.62 0.182 15.24 0.600 15.44 0.608 D 6.76 0.266 6.76 0.266 5.54 0.218 16.05 0.632 16.36 0.644 E 7.98 0.314 7.98 0.314 6.50 0.256 17.37 0.684 17.32 0.682 0.210 Rear Grommet or Sawtooth 5.84 D From Front of Jam Nut Flange Millimeters Inches Square Flange Receptacles A L Dim L Code From Grommet Dim A From Sawtooth Distance from Square Flange All Aluminum Composite A 4.14 0.163 4.42 0.174 B 5.33 0.210 C Shell Sizes 9-19 Shell Sizes 21-25 Aluminum Composite Aluminum Composite 3.94 0.155 13.97 0.550 13.11 0.516 13.39 0.527 13.11 0.516 5.61 0.221 5.13 0.202 15.16 0.597 14.30 0.563 14.58 0.574 14.30 0.563 5.84 0.230 6.12 0.241 5.64 0.222 15.67 0.617 2.50 [.098] 14.81 3.18 [.125] 0.583 15.09 0.594 14.81 0.583 D 6.76 0.266 7.04 0.277 6.55 0.258 16.59 0.653 0.619 16.00 0.630 15.72 0.619 E 7.98 0.314 8.26 0.325 7.77 0.306 17.81 0.701 16.94 0.667 17.22 0.678 16.94 0.667 Millimeters Inches 5.00 [.197] 8.00 [.315] 15.72 D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 66 MIL-DTL-38999 Circular Connectors PC Tail Contacts and Connectors Box Mount Receptacles L Double Flange Receptacles Code Dim L A 9.78 0.385 D J L 12.40 0.488 7.67 0.302 Code Dim L E 1.68 0.066 F 2.97 0.117 G 4.62 0.182 H 5.64 0.222 Millimeters Inches Millimeters Inches Only epoxy seal (1) available for Box Mount Receptacles 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 67 MIL-DTL-38999 Circular Connectors 9-06/9-35 1.14 [0.045] 1.98 [0.078] 1 5 6 4 2 3 1.14 [0.045] 2.29 [0.090] 1.98 [0.078] 9-06 9-44 2.03 [0.080] 0.53 [0.021] 1 4 2 3 1.27 [0.050] 9-44 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 68 MIL-DTL-38999 Circular Connectors 9-98 1.65 [0.065] 0.97 [0.038] A C B 1.91 [0.075] 9-98 11-02 2.41 [0.095] B A 2.41 [0.095] 11-02 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 69 MIL-DTL-38999 Circular Connectors 11-04 1.65 [0.065] 1.65 [0.065] A D B C 1.65 [0.065] 1.65 [0.065] 11-04 11-05 1.65 [0.065] 1.42 [0.056] A E B D 1.65 [0.065] C 3.30 [0.130] 2.87 [0.113] 11-05 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 70 MIL-DTL-38999 Circular Connectors 11-13/11-35 2.16 [0.085] 3.51 [0.138] 3.71 [0.146] 3.00 [0.118] 1.42 [0.056] 1 10 1.14 [0.045] 2 11 9 3 13 12 8 0.89 [0.035] 7 6 1.14 [0.045] 4 5 3.00 [0.118] 1.24 [0.049] 3.71 [0.146] 11-13 11-98 3.30 [0.130] 3.30 [0.130] A B F E C D 2.87 [0.113] 1.65 [0.065] 11-98 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 71 MIL-DTL-38999 Circular Connectors 11-99 11-35 1.65 [0.065] 2.87 [0.113] A F B G E D C 2.87 [0.113] 3.30 [0.130] 11-99 13-04 3.71 [0.146] 3.81 [0.150] A D B C 2.11 [0.083] 13-04 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 72 MIL-DTL-38999 Circular Connectors 13-08 4.32 [0.170] 1.65 [0.065] 3.99 [0.157] G A 1.12 [0.044] H F B E C D 3.05 [0.120] 4.32 [0.170] 3.05 [0.120] 13-08 13-22/13-35 1.14 [0.045] 2.97 [0.117] 3.20 [0.126] 4.62 [0.182] 5.16 [0.203] 5.00 [0.197] 4.01 [0.158] 2.72 [0.107] 1 14 2.24 [0.088] 0.66 [0.026] 15 21 22 0.76 [0.030] 1.91 [0.075] 2.24 [0.088] 3.05 [0.120] 4.62 [0.182] 4.01 [0.158] 3.20 [0.126] 5.00 [0.197] 2.36 [0.093] 1.14 [0.045] 13-22 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 73 2.50 [.0 3.18 [.12 5.00 [.19 8.00 [.3 MIL-DTL-38999 Circular Connectors 13-98 3.18 [0.125] 4.90 [0.193] 4.95 [0.195] 3.81 [0.150] A H 0.76 [0.030] B C G K F J 0.38 [0.015] D E 2.67 [0.105] 3.43 [0.135] 4.17 [0.164] 1.65 [0.065] 13-98 15-05 4.42 [0.174] 2.54 [0.100] 0.61 [0.024] A E 3.76 [0.148] B C D 2.39 [0.094] 15-05 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 74 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] MIL-DTL-38999 Circular Connectors 15-15 2.54 [1.00] 2.79 [0.110] 5.13 [0.202] 6.20 [0.244] K R 1.96 [0.077] 2.87 [0.113] 0.35 [0.014] N C P H 1.02 [0.040] B M J 5.72 [0.225] 3.56 [0.140] A L D E G F 5.31 [0.209] 6.22 [0.245] 5.54 [0.218] 3.20 [0.126] 15-15 15-18 1.65 [0.065] 3.30 [0.130] 4.95 [0.195] 6.60 [0.260] 6.40 [0.252] L K J M H 2.87 [0.113] N U T B C P R S G 2.87 [0.113] A F D E 5.72 [0.225] 4.95 [0.195] 3.30 [0.130] 1.65 [0.065] 15-18 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 75 Mounting Thickness Mounting Thickness MIL-DTL-38999 Circular Connectors 15-19 1.65 [0.065] 3.30 [0.130] 4.95 [0.195] 6.60 [0.260] 5.72 [0.225] A M L K 2.87 [0.113] V T C G D R S H 5.72 [0.225] B P N U J 2.87 [0.113] E F 4.95 [0.195] 3.30 [0.130] 1.65 [0.065] 15-19 15-35/15-37 1.14 [0.045] 2.29 [0.090] 3.12 [0.123] 4.32 [0.170] 5.36 [0.211] 6.65 [0.262] 6.45 [0.254] 5.51 [0.217] 4.37 [0.172] 6.76 [0.266] 4.06 [0.160] 3.02 [0.119] 1 2.03 [0.080] 1.88 [0.074] 31 1.02 [0.040] 21 0.10 [0.004] 0.25 [0.010] 1.27 [0.050] 2.08 [0.082] 2.49 [0.098] 6.76 [0.266] 3.23 [0.127] 6.27 [0.247] 4.37 [0.172] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] 5.08 [0.200] 4.45 [0.175] 4.32 [0.170] 5.89 [0.232] 3.30 [0.130] 6.65 [0.262] 3.12 [0.123] D Dia. 2.29 [0.090] Mounting Thickness Mounting Thickness 1.14 [0.045] 15-35 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 76 MIL-DTL-38999 Circular Connectors 15-97 1.19 [0.047] 1.65 [0.065] 4.52 [0.178] 5.84 [0.230] K J 5.94 [0.234] 4.52 [0.178] 2.06 [0.081] A 1.65 [0.065] B L C H M G D E F 0.58 [0.023] 2.06 [0.081] 2.41 [0.095] 4.52 [0.178] 5.94 [0.234] 5.94 [0.234] 5.26 [0.207] 4.52 [0.178] 2.26 [0.089] 1.65 [0.065] 1.19 [0.047] 15-97 17-06 17-08 3.25 [0.128] 3.07 [0.121] 5.99 [0.236] E 5.31 [0.209] A 2.18 [0.086] A B D F G B H C F C 1.32 [0.052] D E 1.98 [0.078] 6.12 [0.241] 5.49 [0.216] 5.84 [0.230] 2.39 [0.094] 6.12 [0.241] N/A N/A 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 77 Mounting Thickness Mounting Thickness MIL-DTL-38999 Circular Connectors 17-26 1.78 [0.070] 3.33 [0.131] 4.45 [0.175] 8.75 [0.321] 6.07 [0.239] 7.44 [0.293] 7.75 [0.305] 5.44 [0.214] A R C P T S N a M L c Y K 1.65 [0.065] X J 3.84 [0.151] 1.65 [0.065] D U b Z 0.86 [0.034] 0.91 [0.036] 4.50 [0.177] 2.51 [0.099] 2.39 [0.094] B W V F E G H 4.09 [0.161] 5.16 [0.203] 8.10 [0.319] 7.06 [0.278] 4.80 [0.189] 6.60 [0.260] 7.98 [0.314] 4.50 [0.178] 3.02 [0.119] 1.70 [0.067] N/A 17-35/17-55 1.98 [0.078] 2.26 [0.089] 3.96 [0.156] 4.37 [0.172] 5.94 [0.234] 8.36 [0.329] 6.15 [0.242] 8.03 [0.316] 7.92 [0.312] 7.09 [0.279] 17 10 25 32 5.61 [0.221] 4.47 [0.176] 40 4 1.04 [0.041] 1 53 55 3 0.10 [0.004] 1.24 [0.049] 2.39 [0.094] 3.53 [0.139] 3.33 [0.131] 2.18 [0.086] 47 9 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] 52 16 24 31 39 46 4.67 [0.184] 5.82 [0.229] 7.92 [0.312] 8.10 [0.319] 3.96 [0.156] 5.94 [0.234] 6.96 [0.274] D Dia. Mounting Thickness Mounting Thickness 1.98 [0.078] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 78 MIL-DTL-38999 Circular Connectors 17-99 1.78 [0.070] 3.33 [0.131] 4.45 [0.175] 6.07 [0.239] 8.15 [0.321] 7.75 [0.305] 7.44 [0.293] 5.44 [0.214] A R P N C S Y 1.91 [0.075] 4.09 [0.161] T D U Z M 0.86 [0.034] 4.50 [0.177] 2.51 [0.099] 2.39 [0.094] 0.64 [0.025] B X E V W L F K 6.60 [0.260] J 7.98 [0.314] G H 8.10 [0.319] 7.06 [0.278] 4.80 [0.189] 3.81 [0.150] 1.70 [0.067] N/A 19-11 2.67 [0.105] 6.35 [0.250] 6.60 [0.260] H 3.35 [0.132] A J 2.67 [0.105] B K G 1.35 [0.053] 2.34 [0.092] 5.46 [0.215] 7.14 [0.281] C L F D E 6.99 [0.275] 4.55 [0.179] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] N/A D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 79 MIL-DTL-38999 Circular Connectors 19-28 1.68 [0.066] 3.15 [0.124] 4.80 [0.189] 5.31 [0.209] 7.26 [0.286] 8.97 [0.353] 8.76 [0.345] 7.75 [0.305] 5.84 [0.230] U c 2.49 [0.098] C d V P D W 2.41 [0.095] 1.57 [0.062] e b N 3.84 [0.151] 4.90 [0.193] B R 0.84 [0.033] 5.51 [0.217] A T S F M Y Z L 4.06 [0.160] E X a G H 4.85 [0.191] K 6.73 [0.265] J 9.07 [0.357] 8.51 [0.335] 8.15 [0.321] 9.12 [0.359] 6.15 [0.242] 5.79 [0.228] 4.42 [0.174] 3.30 [0.130] N/A 1.65 [0.065] 2.13 [0.084] 4.60 [0.181] 19-30 4.72 [0.186] 5.79 [0.228] 8.79 [0.346] 7.59 [0.299] 5.51 [0.217] 5.33 [0.210] 7.16 [0.282] 8.64 [0.340] S R d P c N 2.97 [0.117] 4.01 [0.158] 5.16 [0.203] 6.63 [0.261] B T e L 2.36 [0.093] 1.83 [0.072] 0.20 [0.008] C U b M 0.84 [0.033] 1.93 [0.076] 3.28 [0.129] A D V Z K E W a X G Y J F 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] H 8.92 [0.351] 7.37 [0.290] 8.38 [0.330] 8.00 [0.315] 5.99 [0.236] 4.90 [0.193] 3.15 [0.124] 2.44 [0.096] 1.75 [0.069] D Dia. Mounting Thickness Mounting Thickness N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 80 MIL-DTL-38999 Circular Connectors 19-32 1.68 [0.066] 2.44 [0.096] 3.15 [0.124] 4.80 [0.189] 5.31 [0.209] 7.26 [0.286] 8.76 [0.345] 8.97 [0.353] A T S R B U e V j 0.84 [0.033] b M 2.44 [0.096] D W g c N L 3.84 [0.151] 4.06 [0.160] Y Z E F G K 5.61 [0.221] X h a 4.90 [0.193] 2.49 [0.098] C f d P 7.75 [0.305] 5.84 [0.230] 5.51 [0.217] J H 9.07 [0.357] 6.73 [0.265] 8.51 [0.335] 8.15 [0.321] 6.15 [0.242] 9.12 [0.359] 5.79 [0.228] 4.42 [0.174] 3.30 [0.130] 1.65 [0.065] N/A 19-35/19-66 1.14 [0.045] 3.12 [0.123] 5.11 [0.201] 9.14 [0.360] 8.00 [0.315] 7.09 [0.279] 9.07 [0.357] 4 1.14 [0.045] 2.29 [0.090] 3.43 [0.135] 4.57 [0.180] 5.72 [0.225] 10 17 25 34 6.86 [0.270] 5.72 [0.225] 4.57 [0.180] 43 51 58 1 64 3 66 9 16 24 33 42 6.86 [0.270] 50 57 63 3.43 [0.135] 2.29 [0.090] 2.50 [.098] 1.14 [0.045] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness 9.07 [0.357] 7.09 [0.279] 8.00 [0.315] 5.11 [0.201] 9.14 [0.360] 3.12 [0.123] 1.14 [0.045] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 81 MIL-DTL-38999 Circular Connectors 19-45 1.14 [0.045] 2.24 [0.088] 3.12 [0.123] 3.96 [0.156] 5.11 [0.201] 6.20 [0.244] 7.09 [0.279] 7.72 [0.304] 9.07 [0.357] 17 10 25 35 44 52 4 0.23 [0.009] 1.37 [0.054] 2.51 [0.099] 3.66 [0.144] 4.80 [0.189] 5.94 [0.234] 7.09 [0.279] 8.23 [0.324] 9.37 [0.369] 9.14 [0.360] 8.61 [0.339] 7.65 [0.301] 7.11 [0.280] 6.63 [0.261] 5.41 [0.213] 4.34 [0.171] 3.20 [0.126] 2.06 [0.081] 0.91 [0.036] 59 1 65 3 67 9 16 24 34 43 51 64 58 9.07 [0.357] 7.09 [0.279] 5.11 [0.201] 3.12 [0.123] 1.14 [0.045] N/A 21-11 3.07 [0.121] 7.77 [0.306] 8.43 [0.332] A J 4.50 [0.177] 3.12 [0.123] H B K G C D 1.55 [0.061] 2.92 [0.115] 6.86 [0.270] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. F E 8.97 [0.353] 8.84 [0.348] Mounting Thickness Mounting Thickness 5.77 [0.227] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 82 MIL-DTL-38999 Circular Connectors 21-16 3.00 [0.118] 3.91 [0.154] 5.51 [0.271] 8.66 [0.341] L 8.18 [0.322] 5.36 [0.211] 4.45 [0.175] A B K M S J 1.57 [0.062] 0.91 [0.036] N R C P H 3.10 [0.122] 3.81 [0.150] D G E 7.37 [0.290] F 8.71 [0.343] 7.82 [0.308] 4.62 [0.182] 2.39 [0.094] N/A 21-24 2.54 [0.100] 3.81 [0.150] 4.45 [0.175] 6.35 [0.250] 8.89 [0.350] 10.16 [0.400] 9.53 [0.375] 7.62 [0.300] 5.08 [0.200] 3.81 [0.150] 0.64 [0.025] A L M W X a J V 3.81 [0.150] 5.08 [0.200] Y R S T G F C P Z U H 2.54 [0.100] B N K D E 10.16 [0.400] 6.35 [0.250] 8.89 [0.350] 10.16 [0.400] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness 8.89 [0.350] 6.35 [0.250] 5.08 [0.200] 1.91 [0.075] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 83 MIL-DTL-38999 Circular Connectors 21-25 1.91 [0.075] 3.18 [0.125] 3.81 [0.150] 5.72 [0.225] 6.35 [0.250] 9.53 [0.375] 10.16 [0.400] A R P N C Y W M B S X b 10.16 [0.400] 9.53 [0.375] 5.72 [0.225] 4.45 [0.175] 1.91 [0.075] 0.64 [0.025] D T E Z a F L V 0.64 [0.025] 3.18 [0.125] 5.08 [0.200] 7.62 [0.300] 10.16 [0.400] U G K H J 9.53 [0.375] 6.99 [0.275] 3.81 [0.150] 3.18 [0.125] 2.54 [0.100] N/A 21-27 3.18 [0.125] 3.81 [0.150] 9.53 [0.225] 9.53 [0.275] 9.53 [0.375] 10.16 [0.400] 10.16 [0.400] 9.53 [0.375] 9.53 [0.275] A R C P a N S Z M L b Y c W K D T d X 0.64 [0.025] 1.27 [0.050] 3.81 [0.150] 5.08 [0.200] 6.35 [0.250] 7.62 [0.300] 10.16 [0.400] 9.53 [0.225] 3.81 [0.150] 2.54 [0.100] B E U F V D Dia. G J 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] H 9.53 [0.375] 9.53 [0.275] 6.35 [0.250] 3.81 [0.150] 2.54 [0.100] Mounting Thickness Mounting Thickness N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 84 MIL-DTL-38999 Circular Connectors 21-01/21-35 1 51 31 79 21 71 61 41 11 N/A Contact Position 1 Location X Axis Y Axis +0.053 +0.426 Contact Position Location Contact Position X Axis Y Axis 28 -0.053 +0.426 55 Location X Axis Y Axis +0.237 +0.048 -0.048 2 +0.146 +0.404 29 +0.000 +0.323 56 +0.237 3 +0.232 +0.362 30 +0.098 +0.322 57 +0.208 -0.139 4 +0.306 +0.302 31 +0.184 +0.280 58 +0.134 -0.199 5 +0.365 +0.227 32 +0.258 +0.220 59 +0.048 -0.241 6 +0.406 +0.141 33 +0.311 +0.141 60 -0.048 -0.241 7 +0.427 +0.048 34 +0.332 +0.048 61 -0.134 -0.199 8 +0.427 -0.048 35 +0.332 -0.048 62 -0.208 -0.139 9 +0.406 -0.141 36 +0.311 -0.141 63 -0.237 -0.048 +0.048 10 +0.365 -0.227 37 +0.258 -0.220 64 -0.237 11 +0.306 -0.302 38 +0.184 -0.280 65 -0.208 +0.139 12 +0.232 -0.362 39 +0.098 -0.322 66 -0.134 +0.199 13 +0.146 -0.404 40 +0.000 -0.347 67 -0.048 +0.146 14 +0.053 -0.426 41 -0.098 -0.322 68 15 -0.053 -0.426 42 -0.184 -0.280 69 +0.0482.50 [.098]+0.146 16 -0.146 -0.404 43 -0.258 -0.220 70 +0.155 8.00 [.315] +0.000 17 -0.232 -0.362 44 -0.311 -0.141 71 +0.125 -0.090 3.18 [.125] +0.125 5.00 +0.090 [.197] 18 -0.306 -0.302 45 -0.332 -0.048 72 +0.048 -0.146 19 -0.365 -0.227 46 -0.332 +0.048 73 -0.048 -0.146 D Dia. 20 -0.406 -0.141 47 -0.311 +0.141 74 -0.125 -0.090 Thickness 21 -0.427 -0.048 48 -0.258 +0.220 75 Mounting -0.155 Mounting -0.000 Thickness 22 -0.427 +0.048 49 -0.184 +0.280 76 -0.125 +0.090 23 -0.406 +0.141 50 -0.098 +0.322 77 +0.000 +0.053 24 -0.365 +0.227 51 -0.048 +0.241 78 +0.048 -0.029 25 -0.306 +0.302 52 +0.048 +0.241 79 -0.048 -0.029 26 -0.232 +0.362 53 +0.134 +0.199 -- -- -- 27 -0.146 +0.404 54 +0.208 +0.139 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 85 MIL-DTL-38999 Circular Connectors 21-39 1.65 [0.065] 2.90 [0.114] 3.20 [0.126] 4.80 [0.189] 5.89 [0.232] 7.11 [0.280] 7.47 [0.294] 9.42 [0.371] 10.44 [0.411] 10.44 [0.411] 9.42 [0.371] A W V X U T j i S h C Y D Z k r m a E b F g R q f 1.65 [0.065] 1.88 [0.074] 2.72 [0.107] B 7.47 [0.294] 6.50 [0.256] 4.80 [0.189] 4.55 [0.179] 4.17 [0.164] 1.65 [0.065] 1.45 [0.057] 1.22 [0.048] P n 4.80 [0.189] G d N M 6.73 [0.265] 7.47 [0.294] c p e L H J K 10.44 [0.411] 9.42 [0.371] 10.44 [0.411] 9.42 [0.371] 7.47 [0.294] 7.11 [0.280] 5.51 [0.217] 4.80 [0.189] 2.84 [0.112] 2.69 [0.106] 1.65 [0.065] N/A 21-41 7 Holes 51 25' 13 Holes 27 41' 18 W V D Z R n q b H d e L K 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] G c M F p f N E a t r g P C Y m s h S B k i T A X j U 20 Holes J O 7.62 [0.300] D Dia. Mounting Thickness Mounting Thickness O 14.43 [0.568] O 21.23 [0.836] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 86 MIL-DTL-38999 Circular Connectors 23-21 2.31 [0.091] 4.62 [0.182] 6.93 [0.273] 9.25 [0.364] 11.56 [0.455] 5 12 20 29 39 48 12.12 [0.477] 10.77 [0.424] 9.42 [0.371] 8.08 [0.318] 58 67 82 1 85 4 1.35 [0.053] 2.69 [0.106] 4.04 [0.159] 5.38 [0.212] 11 81 19 6.73 [0.265] 6.73 [0.265] 5.38 [0.212] 4.04 [0.159] 2.69 [0.106] 1.35 [0.053] 75 8.08 [0.318] 9.42 [0.371] 9.91 [0.390] 10.77 [0.424] 11.33 [0.446] 12.12 [0.477] 28 47 38 74 66 57 12.24 [0.482] 11.56 [0.455] 9.25 [0.364] 6.93 [0.273] 4.62 [0.182] 2.31 [0.091] N/A 23-21 3.25 [0.128] 4.06 [0.160] 7.34 [0.289] 9.80 [0.386] 9.78 [0.385] 2.50 [.098] 7.24 [0.285] 3.18 [.125] 6.22 [0.245] 5.00 [.197] 3.71 [0.146] 8.00 [.315] A N M P W L 6.07 [0.239] R C D Dia. X V K 0.89 [0.035] 1.65 [0.065] 4.93 [0.194] 3.12 [0.123] B U T J D S Mounting Thickness Mounting Thickness E F H G 9.19 [0.362] 10.31 [0.406] 10.16 [0.400] 8.33 [0.328] 5.44 [0.214] 2.39 [0.094] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 87 MIL-DTL-38999 Circular Connectors 23-32 2.54 [0.100] 3.81 [0.150] 6.35 [0.250] 8.26 [0.325] 10.80 [0.425] 11.43 [0.450] L B P M b a R S c h Z C T j g K 8.26 [0.325] 7.62 [0.300] 4.45 [0.175] 3.81 [0.150] 0.64 [0.025] A N d Y f X J e E W H 1.91 [0.075] 3.18 [0.125] F G 3.81 [0.150] 6.35 [0.250] D U V 11.43 [0.450] 6.99 [0.275] 7.62 [0.300] 10.16 [0.400] 11.43 [0.450] 9.53 [0.375] 7.62 [0.300] 5.08 [0.200] 3.81 [0.150] 1.91 [0.075] N/A 23-34 3.81 [0.150] 4.45 [0.175] 5.08 [0.200] 7.62 [0.300] 8.26 [0.325] 10.80 [0.425] 11.43 [0.450] A T B S U d R N 2.54 [0.100] 3.18 [0.125] 3.81 [0.150] 6.35 [0.250] 6.99 [0.275] 7.62 [0.300] 9.53 [0.375] 11.43 [0.450] l j b h a M C V e k c P 11.43 [0.450] 10.80 [0.425] 8.26 [0.325] 7.62 [0.300] 5.72 [0.225] 4.45 [0.175] 3.81 [0.150] 1.27 [0.050] 0.64 [0.025] D f W g X E F Y G Z L H K 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] J 11.43 [0.450] 9.53 [0.375] 7.62 [0.300] 6.35 [0.250] D Dia. Mounting Thickness Mounting Thickness 3.81 [0.150] 2.54 [0.100] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 88 MIL-DTL-38999 Circular Connectors 23-01/23-35 2.11 [0.083] 4.22 [0.166] 6.32 [0.249] 8.43 [0.332] 10.54 [0.415] 10.87 [0.428] 12.07 [0.475] 10.87 [0.428] 9.65 [0.380] 8.46 [0.333] 7.24 [0.285] 6.12 [0.241] 6.05 [0.238] 4.83 [0.190] 3.91 [0.154] 3.63 [0.143] 2.41 [0.095] 1.55 [0.061] 11.86 [0.467] 12.40 [0.488] 16 8 25 35 46 56 67 77 86 94 1 95 2 3 5 1.19 [0.047] 1.55 [0.061] 2.41 [0.095] 97 4 96 98 99 6 100 7 3.61 [0.142] 15 4.83 [0.190] 6.02 [0.237] 24 7.24 [0.285] 34 8.43 [0.332] 45 55 66 9.65 [0.380] 10.85 [0.427] 12.07 [0.475] 85 76 93 12.40 [0.488] 10.87 [0.428] 10.54 [0.415] 8.43 [0.332] 6.32 [0.249] 4.22 [0.166] 2.11 [0.083] N/A 23-36 2.54 [0.100] 3.81 [0.150] 6.35 [0.250] 7.62 [0.300] 11.43 [0.450] 10.16 [0.400] 8.89 [0.350] 8.26 [0.325] 11.43 [0.450] 6.99 [0.275] S R e P U f g m 3.81 [0.150] 3.18 [0.125] A T 2.54 [0.100] B V C h W D n d N k c 0.64 [0.025] 1.27 [0.050] 3.81 [0.150] 4.45 [0.175] 5.08 [0.200] 6.99 [0.275] 7.62 [0.300] 8.89 [0.350] 10.80 [0.425] 11.43 [0.450] j l M b X L K F Z J E Y a G H 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness 11.43 [0.450] 10.80 [0.425] 7.62 [0.300] 6.99 [0.275] 3.81 [0.150] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 89 MIL-DTL-38999 Circular Connectors 23-53 2.84 [0.112] 5.72 [0.225] 8.53 [0.336] 11.43 [0.450] R P AA M DD EE w e t u a v K d Y Z E F G b c J D s FF x W X HH f C r CC GG g 1.65 [0.065] 3.30 [0.130] 4.95 [0.195] 6.60 [0.260] 8.26 [0.325] 9.91 [0.390] 10.41 [0.410] q y L V BB z h B U p k N T n m 11.56 [0.455] 9.91 [0.390] 8.26 [0.325] 6.60 [0.260] 4.95 [0.195] 3.30 [0.130] 1.65 [0.065] A S H 11.43 [0.450] 8.53 [0.336] 5.72 [0.225] 2.84 [0.112] N/A 23-55 2.84 [0.112] 5.72 [0.225] 8.53 [0.336] 11.43 [0.450] A U T S k R j m AA z y P i N 1.65 [0.065] 3.30 [0.130] 4.95 [0.195] 6.60 [0.260] 8.26 [0.325] 9.91 [0.390] 11.56 [0.455] h GG FF x g M B V n W p q BB L C X r CC HH s DD Y Z a EE t w f 11.56 [0.455] 9.91 [0.390] 8.26 [0.325] 6.60 [0.260] 4.95 [0.195] 3.30 [0.130] 1.65 [0.065] u v b c G d e J K H D E 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] F D Dia. Mounting Thickness Mounting Thickness 11.43 [0.450] 8.53 [0.336] 5.72 [0.225] 2.84 [0.112] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 90 MIL-DTL-38999 Circular Connectors 23-97 5.33 [0.210] 9.80 [0.386] 8.74 [0.344] 6.86 [0.270] A M 3.96 [0.156] 3.12 [0.123] B N L C P S K J D R H E F G 0.76 [0.030] 1.65 [0.065] 5.54 [0.218] 6.07 [0.239] 9.19 [0.362] 10.31 [0.406] 10.16 [0.400] 8.33 [0.328] 4.65 [0.183] 3.05 [0.120] N/A 23-99 3.05 [0.120] 7.62 [0.300] 10.26 [0.404] 10.26 [0.404] A 6.86 [0.270] 3.81 [0.150] B H J L C G K 1.52 [0.060] 5.33 [0.210] 7.62 [0.300] 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D D Dia. F Mounting Thickness E Mounting Thickness 10.26 [0.404] 6.10 [0.240] N/A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 91 MIL-DTL-38999 Circular Connectors 25-02 19 40 51 73 3 92 1 99 100 2 25-02 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 92 MIL-DTL-38999 Circular Connectors Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis -0.210 1 -0.550 +0.039 35 -0.154 -0.105 69 +0.154 2 -0.550 -0.068 36 -0.154 -0.210 70 +0.154 -0.315 3 -0.459 +0.253 37 -0.154 -0.315 71 +0.154 -0.420 4 -0.523 +0.175 38 -0.154 -0.420 72 +0.154 -0.525 5 -0.459 +0.092 39 -0.154 -0.525 73 +0.255 +0.457 6 -0.459 -0.014 40 -0.053 +0.502 74 +0.255 +0.352 7 -0.459 -0.122 41 -0.053 +0.397 75 +0.255 +0.247 8 -0.509 -0.215 42 -0.053 +0.292 76 +0.255 +0.142 9 -0.459 -0.307 43 -0.053 +0.187 77 +0.255 +0.037 10 -0.354 +0.420 44 -0.053 +0.082 78 +0.255 -0.068 11 -0.354 +0.315 45 -0.053 -0.023 79 +0.255 -0.173 12 -0.354 +0.210 46 -0.053 -0.128 80 +0.255 -0.278 13 -0.354 +0.105 47 -0.053 -0.233 81 +0.255 -0.383 14 -0.354 +0.000 48 -0.053 -0.338 82 +0.255 -0.488 15 -0.354 -0.105 49 -0.053 -0.443 83 +0.354 +0.420 16 -0.354 -0.210 50 -0.053 -0.548 84 +0.354 +0.315 17 -0.354 -0.315 51 +0.053 +0.502 85 +0.354 +0.210 18 -0.354 -0.420 52 +0.053 +0.397 86 +0.354 +0.105 19 -0.255 +0.457 53 +0.053 +0.292 87 +0.354 +0.000 20 -0.255 +0.352 54 +0.053 +0.187 88 +0.354 -0.105 21 -0.255 +0.247 55 +0.053 +0.082 89 +0.354 -0.210 22 -0.255 +0.142 56 +0.053 -0.023 90 +0.354 -0.315 23 -0.255 +0.037 57 +0.053 -0.128 91 +0.354 -0.420 24 -0.255 -0.068 58 +0.053 -0.233 92 +0.459 +0.253 25 -0.255 -0.173 59 +0.053 -0.338 93 +0.523 +0.175 26 -0.255 -0.278 60 +0.053 -0.443 94 +0.459 +0.092 27 -0.255 -0.383 61 +0.053 -0.548 95 +0.459 -0.014 28 -0.255 -0.488 62 +0.154 +0.525 96 +0.459 -0.122 29 -0.154 +0.525 63 +0.154 +0.420 97 +0.509 -0.215 30 -0.154 +0.420 64 +0.154 +0.315 98 +0.459 -0.037 31 -0.154 +0.315 65 +0.154 +0.210 99 +0.550 +0.039 100 +0.550 -0.068 32 -0.154 +0.210 66 +0.154 +0.105 33 -0.154 +0.105 67 +0.154 +0.000 34 -0.154 +0.000 68 +0.154 -0.105 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 93 MIL-DTL-38999 Circular Connectors 25-04 Y v X u W V b GG x T q S p R P C c y E e JJ F z f AA CC BB n m N D d KK DD r B HH LL EE s U w FF t A a Z G g H h J k K L M 25-04 Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis A +0.069 +0.531 W -0.493 +0.205 t -0.377 +0.132 B +0.203 +0.495 X -0.424 +0.326 u -0.311 +0.251 C +0.324 +0.425 Y -0.324 +0.425 v -0.212 +0.344 D +0.424 +0.326 Z -0.203 +0.495 w -0.086 +0.397 E +0.493 +0.205 a -0.069 +0.531 x +0.069 +0.263 F +0.531 +0.069 b +0.806 +0.397 y +0.172 +0.149 G +0.531 -0.069 c +0.212 +0.344 z +0.258 +0.000 H +0.493 -0.205 d +0.311 +0.251 AA +0.172 -0.149 J +0.424 -0.326 e +0.377 +0.132 BB +0.069 -0.263 K +0.324 -0.425 f +0.412 +0.000 CC -0.069 -0.263 L +0.203 -0.495 g +0.377 -0.132 DD -0.172 -0.149 M +0.069 -0.531 h +0.311 -0.251 EE -0.258 +0.000 N -0.069 -0.531 k +0.212 -0.344 FF -0.172 P -0.203 -0.495 m +0.086 -0.397 GG -0.069 +0.149 R -0.324 -0.425 n -0.086 -0.397 HH +0.000 2.50 [.098] +0.263 3.18 [.125] 5.00 [.197] +0.132 8.00 [.315] S -0.424 -0.326 p -0.212 -0.344 JJ +0.086 +0.000 T -0.493 -0.205 q -0.311 -0.251 KK +0.000 -0.132 U -0.531 -0.069 r -0.377 -0.132 LL -0.086 +0.000 V -0.531 +0.069 s -0.412 +0.000 D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 94 MIL-DTL-38999 Circular Connectors 25-19 3.00 [0.118] 5.99 [0.236] 8.99 [0.354] 11.99 [0.472] 10.39 [0.409] 5.21 [0.205] A M L B K C P N J D R V U E S T F H 5.21 [0.205] 10.39 [0.409] G 11.99 [0.472] 8.99 [0.354] 5.99 [0.236] 3.00 [0.118] 25-19 25-24 5.84 [0.230] 10.24 [0.403] 11.71 [0.461] 11.99 [0.472] 10.41 [0.410] 7.57 [0.298] A P B 5.94 [0.234] 4.37 [0.172] 2.54 [0.100] 0.71 [0.028] C N R S Y Z M D T X L 1.57 [0.062] 3.40 [0.134] 3.84 [0.151] 6.78 [0.267] 8.20 [0.323] 8.53 [0.336] 11.20 [0.441] 12.57 [0.495] E U W 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] V F K J H G 10.49 [0.413] 9.40 [0.370] 5.84 [0.230] 5.36 [0.211] 4.72 [0.186] D Dia. Mounting Thickness Mounting Thickness 25-24 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 95 MIL-DTL-38999 Circular Connectors 25-29 2.31 [0.091] 3.40 [0.134] 5.79 [0.228] 6.55 [0.258] 8.10 [0.319] 10.03 [0.395] 11.91 [0.469] 12.22 [0.481] 10.31 [0.406] 8.15 [0.321] 7.04 [0.277] 4.93 [0.194] A B R S P T b N 4.09 [0.161] 2.77 [0.109] a C U c f d D V M E L W e Z Y F X K G H 2.77 [0.109] 3.30 [0.130] 4.60 [0.181] 7.04 [0.277] 7.37 [0.290] 10.31 [0.406] 11.99 [0.472] J 11.91 [0.469] 10.03 [0.395] 6.68 [0.263] 6.10 [0.240] 2.31 [0.091] 25-29 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 96 D Dia. Mounting Thickness Mounting Thickness MIL-DTL-38999 Circular Connectors 25-01, 25-35 25 15 48 59 71 94 105 115 8 1 1 2 5 4 7 14 121 24 35 58 70 81 104 114 25-01 Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis 1 -0.479 +0.279 11 -0.415 +0.000 21 -0.332 -0.142 2 -0.520 +0.190 12 -0.415 -0.095 22 -0.332 -0.237 3 -0.546 +0.095 13 -0.415 -0.190 23 -0.332 -0.332 4 -0.555 +0.000 14 -0.424 -0.357 24 -0.332 -0.427 5 -0.546 -0.095 15 -0.332 +0.444 25 -0.249 +0.496 6 -0.520 -0.190 16 -0.332 +0.332 26 -0.249 +0.380 7 -0.479 -0.279 17 -0.332 -0.237 27 -0.249 +0.285 8 -0.424 +0.357 18 -0.332 +0.142 28 -0.249 +0.190 9 -0.415 +0.190 19 -0.332 +0.047 29 -0.249 +0.095 10 -0.415 +0.095 20 -0.332 -0.047 30 -0.249 +0.000 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 97 MIL-DTL-38999 Circular Connectors Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis Contact Position Location X Axis Y Axis 31 -0.249 -0.095 64 +0.000 +0.047 97 +0.249 +0.190 32 -0.249 -0.190 65 +0.000 -0.047 98 +0.249 +0.095 33 -0.249 -0.285 66 +0.000 -0.142 99 +0.249 +0.000 34 -0.249 -0.380 67 +0.000 -0.237 100 +0.249 -0.095 35 -0.249 -0.475 68 +0.000 -0.332 101 +0.249 -0.190 36 -0.160 +0.531 69 +0.000 -0.427 102 +0.249 -0.285 37 -0.166 +0.427 70 +0.000 -0.555 103 +0.249 -0.380 38 -0.166 +0.332 71 +0.083 +0.475 104 +0.249 -0.475 39 -0.166 +0.237 72 +0.083 +0.380 105 +0.332 +0.444 40 -0.166 +0.142 73 +0.083 +0.285 106 -0.232 +0.332 41 -0.166 +0.047 74 +0.083 +0.190 107 -0.232 +0.237 42 -0.166 -0.047 75 +0.083 +0.095 108 -0.232 +0.142 43 -0.166 -0.142 76 +0.083 +0.000 109 -0.232 +0.047 44 -0.166 -0.237 77 +0.083 -0.095 110 -0.232 -0.047 45 -0.166 -0.332 78 +0.083 -0.190 111 -0.232 -0.142 46 -0.166 -0.427 79 +0.083 -0.285 112 -0.232 -0.237 47 -0.166 -0.522 80 +0.083 -0.380 113 -0.232 -0.332 48 -0.083 +0.475 81 +0.083 -0.475 114 -0.232 -0.427 49 -0.083 +0.380 82 +0.160 +0.531 115 +0.424 +0.357 50 -0.083 +0.285 83 +0.166 +0.427 116 +0.415 +0.190 51 -0.083 +0.190 84 +0.166 +0.332 117 +0.415 +0.095 52 -0.083 +0.095 85 +0.166 +0.237 118 +0.415 +0.000 53 -0.083 +0.000 86 +0.166 +0.142 119 +0.415 -0.095 54 -0.083 -0.095 87 +0.166 +0.047 120 +0.415 -0.190 55 -0.083 -0.190 88 +0.166 -0.047 121 +0.424 -0.357 56 -0.083 -0.285 89 +0.166 -0.142 122 +0.479 +0.279 57 -0.083 -0.380 90 +0.166 -0.237 123 +0.520 +0.190 58 -0.083 -0.475 91 +0.166 -0.332 124 +0.546 +0.095 59 +0.000 +0.522 92 +0.166 -0.427 125 +0.555 +0.000 60 +0.000 +0.427 93 +0.249 -0.522 126 +0.546 -0.095 61 +0.000 +0.332 94 +0.249 +0.496 127 +0.520 -0.190 62 +0.000 +0.237 95 +0.249 +0.380 128 +0.479 -0.279 63 +0.000 +0.142 96 +0.249 +0.285 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 98 MIL-DTL-38999 Circular Connectors 25-37 2.18 [0.086] 3.91 [0.154] 4.72 [0.186] 6.15 [0.242] 8.28 [0.326] 8.46 [0.333] 11.20 [0.441] 11.99 [0.472] 9.70 [0.382] 8.13 [0.320] 6.32 [0.249] 4.37 [0.172] 12.70 [0.500] A B U g T f h S e q d p R D W V k X m Y E r n P 2.18 [0.086] 4.37 [0.172] 5.99 [0.236] 6.32 [0.249] 8.13 [0.320] 9.70 [0.382] 11.99 [0.472] 2.18 [0.086] C c b N F Z a H K M L G J 12.70 [0.500] 11.20 [0.441] 8.46 [0.333] 8.28 [0.326] 6.15 [0.242] 4.72 [0.186] 3.91 [0.154] 2.18 [0.086] 25-37 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 99 D Dia. MIL-DTL-38999 Circular Connectors 25-43 1.75 [0.069] 2.18 [0.086] 4.37 [0.172] 5.16 [0.203] 6.55 [0.258] 8.23 [0.324] 8.74 [0.344] 13.49 [0.531] 12.57 [0.495] 10.80 [0.425] 8.74 [0.344] 8.28 [0.326] 5.21 [0.205] 4.37 [0.172] 1.75 [0.069] 10.77 [0.424] 12.52 [0.493] 13.49 [0.531] A Z Y X B W a p n C D V w m U x v k T q h u t g f S b F c r s 5.21 [0.205] G d H e J R 1.75 [0.069] 4.37 [0.172] E P K N M 8.28 [0.326] 8.74 [0.344] 10.80 [0.425] 12.57 [0.495] 13.49 [0.531] L 13.49 [0.531] 12.52 [0.493] 10.77 [0.424] 8.74 [0.344] 8.23 [0.324] 5.16 [0.203] 4.37 [0.172] 25-43 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 100 D Dia. Mounting Thickness MIL-DTL-38999 Circular Connectors 25-61 Z a Y u X t W s V r U p T PP CC m g z k G i j F h AA BB n S KK E f y LL DD D e x JJ MM C d w HH NN EE q B c v GG FF A b H J R P N M K L 25-61 Contact Position Location Contact Position Location X Axis Y Axis Contact Position X Axis Y Axis A +0.196 +0.500 Y -0.314 +0.435 B +0.314 +0.435 Z -0.196 +0.500 C +0.413 +0.343 a -0.068 +0.454 x D +0.485 +0.230 b +0.068 +0.454 E +0.527 +0.101 c +0.173 +0.363 F +0.536 -0.030 d +0.285 G +0.511 -0.164 e H +0.454 -0.287 J +0.368 K L Location X Axis Y Axis v +0.000 +0.338 w +0.147 +0.223 +0.237 +0.122 y +0.267 -0.010 z +0.228 -0.139 +0.283 AA +0.131 -0.233 +0.362 +0.175 BB +0.000 f +0.399 +0.046 CC -0.131 -0.391 g +0.392 -0.088 DD -0.228 +0.259 -0.470 h +0.341 -0.213 EE -0.267 -0.010 +0.134 -0.519 i +0.251 -0.314 FF -0.237 +0.122 M +0.000 -0.537 j +0.133 -0.379 GG -0.147 +0.223 D Dia. N -0.134 -0.519 k +0.000 -0.402 HH +0.000 +0.200 Mounting Thickness Mounting Thickness -0.267 2.50 [.098] 3.18 [.125] -0.233 5.00 [.197] 8.00 [.315] -0.139 P -0.259 -0.470 m -0.133 -0.379 JJ +0.105 +0.094 R -0.368 -0.391 n -0.251 -0.314 KK +0.135 -0.041 S -0.454 -0.287 p -0.341 -0.213 LL +0.000 -0.132 T -0.511 -0.164 q -0.392 -0.088 MM -0.135 -0.041 U -0.536 -0.030 r -0.399 +0.046 NN -0.105 +0.094 V -0.527 +0.101 s -0.362 +0.175 PP +0.000 +0.000 W -0.485 +0.230 t -0.285 +0.283 -- -- -- X -0.413 +0.343 u -0.173 +0.363 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 101 MIL-DTL-38999 Circular Connectors ROBUST DTS-B Series Bronze Connectors * Marine bronze shell * Excellent corrosion resistance * -65C to +175C operating temperature range * Excellent EMI protection RELIABLE * 100% scoop proof * Self locking threaded coupling COMPLIANT * STD CECC 75201-002 38999 Series III-Style Connectors * RoHS compliant DEUTSCH DTS-B threaded connectors are MIL-DTL-38999 Series III and STD CECC 75201-002 styles, but feature a bronze shell with a scoop-proof design, and environmental sealing to help withstand harsh marine environments. VERSATILE * Available in 9 shell sizes * Single hole mounting * Environmentally sealed APPLICATIONS * Shipboard * Ground vehicles Marine bronze offers excellent corrosion protection. The shell material is robust and inherently resists corrosion, eliminating the need for plating that can wear to expose base materials. The DEUTSCH DTS-B Series subminiature circular connectors offer a scoop-proof design for easy, reliable mating and a threaded coupling for excellent vibration resistance. Available in nine shell sizes, the connector's arrangements, contacts and tools all conform to standard MIL-DTL 38999 Series III. Excellent corrosion resistance makes them well suited to most marine and military ground vehicle applications. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 102 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Specifications MATERIALS * * * * Shell: Marine bronze Insert: Thermoplastic and fluorinated silicone elastomer EMI Spring Fingers: Nickel or cadmium-plated beryllium copper O-Ring: Fluorinated silicone elastomer ENVIRONMENTAL *T emperature Range: -65C to +175C *F luid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 500 hours * Thermal Cycling: per MIL-STD-1344 method 1001 test B MECHANICAL * Sine Vibration: Up to 60 g for 36 hr. * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: 500 mating cycles * Contact Retention: Size 23: 44 N (10 lb.) Size 22D: 44 N (10 lb.) Size 20: 67 N (15 lb.) Size 16: 111 N (25 lb.) Size 12: 111 N (25 lb.) Size 8: 111 N (25 lb.) ELECTRICAL *S hell-to-Shell Conductivity: 2.5 mV max. *S hielding Effectiveness: >90 dB at 100 MHz, >65 dB through 10 GHz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 103 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Voltage Rating Suggested Operating Voltage Service Rating Test Voltage at Altitude (VAC rms) VAC rms VDC Sea Level 50,000 Ft. 70,000 Ft. 100,000 Ft. 400 550 1300 550 350 200 N 300 450 1000 400 260 200 I 600 850 1800 600 400 200 II 750 1050 2300 800 500 200 M Current Rating Contact Size Test Current (A) Voltage Drop (mV) 23 5 73 22D 5 73 20 7.5 55 16 13 50 12 23 42 10 33 34 8 46 26 Thread Sizes Shell Size Accessory Thread (6g 0.100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g 0.100R) 9 M12 x 1.0 .6250 M17 x 1.0 11 M15 x 1.0 .7500 M20 x 1.0 13 M18 x 1.0 .8750 M25 x 1.0 15 M22 x 1.0 1.0000 M28 x 1.0 17 M25 x 1.0 1.1875 M32 x 1.0 19 M28 x 1.0 1.2500 M35 x 1.0 21 M31 x 1.0 1.3750 M38 x 1.0 23 M34 x 1.0 1.5000 M41 x 1.0 25 M37 x 1.0 1.6250 M44 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 104 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Part Numbering DTS 24 B 15 - 19 P N FAMILY DTS STYLE 20 24 26 Square Flange Receptacle Jam Nut Receptacle Plug MATERIAL B Marine Bronze SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 INSERT ARRANGEMENT P S H J A B U M Pin Socket 1500-Cycle Pin 1500-Cycle Socket Less Pin Less Socket PCB Pin PCB Socket KEYING N (Normal) A, B, C, D, E AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 105 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Square Flange Receptacle Type 20 e Flange m Nut ug 31.50 [1.240] MAX. D B C1 C2 E G F B 13.20 [0.520] MAX. PP P Shell Size B 0.3 (0.012) 09 11 22.60 [0.890] MAX. C1 23.80 32.50 18.26 0.937 0.719 [1.280] 26.20 MAX. 20.62 C2 D Max. E Max. F 0.1 (0.004) G 0.1 (0.004) P 0.2 (0.008) PP 0.2 (0.008) 15.09 0.594 20.90 0.823 2.50 0.098 15.75 0.620 B 11.90 0.469 3.25 0.128 5.49 0.216 18.26 0.719 20.90 0.823 2.50 0.098 18.90 0.744 14.90 0.587 3.25 0.128 4.93 0.194 20.62 0.812 20.90 0.823 2.50 0.098 22.10 0.870 17.90 0.705 3.25 0.128 4.93 0.194 1.031 0.812 13 28.60 1.126 23.01 0.906 15 31.00 1.220 24.61 0.969 23.01 0.906 20.90 0.823 2.50 0.098 25.25 0.994 21.90 0.862 3.25 0.128 4.93 0.194 17 33.30 1.311 26.97 1.062 24.61 0.969 20.90 0.823 2.50 0.098 29.95 1.179 24.90 0.980 3.25 0.128 4.93 0.194 19 36.50 1.437 29.36 1.156 26.97 1.062 20.90 0.823 2.50 0.098 31.55 1.242 27.90 1.098 3.25 0.128 4.93 0.194 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 25 46.00 1.811 13.20 38.10 [0.520] 1.500 34.93 1.375 20.10 0.791 3.20 0.126 41.10 1.618 OA 1.453 36.90 3.91 0.154 6.15 0.242 F E MAX. G M Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 106 Nut 13.20 [0.520] MIL-DTL-38999 CircularMAX. Connectors PP P DTS-B Bronze Connectors 38999 Series III-Style Connectors Jam Nut Receptacle Type 24 32.50 [1.280] MAX. 22.60 [0.890] MAX. B M E G F 13.20 [0.520] MAX. OA Shell Size A 0.3 (0.012) B 0.4 (0.016) E +0.07/-0.1 (+0.028/-0.004) F 0.1 (0.004) G 0.1 (0.004) M 09 30.20 1.189 27.00 1.063 2.20 0.087 15.75 0.620 11.90 0.469 21.82 0.859 11 34.90 1.374 31.80 1.252 2.20 0.087 18.90 0.744 14.90 0.587 24.99 0.984 13 38.10 1.500 34.90 1.374 2.20 0.087 22.10 0.870 17.90 0.705 29.77 1.172 15 41.30 1.626 38.10 1.500 2.20 0.087 25.25 0.994 21.90 0.862 32.91 1.296 17 44.50 1.752 31 41.30 1.626 [1.220] 2.20 0.087 29.95 1.179 24.90 0.980 36.12 1.422 19 49.20 1.937 46.00 1.811 3.00 0.118 31.55 1.242 27.90 1.098 39.25 1.545 21 52.40 2.063 49.20 1.937 3.00 0.118 34.70 1.366 30.90 1.217 42.47 1.672 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 45.61 1.796 25 58.70 2.311 55.20 2.173 3.00 0.118 41.10 1.618 36.90 1.453 49.25 1.939 F Millimeters Inches G AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS OS PAGE 107 13.20 [0.520] MAX. OA MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Plug Type 26 31 [1.220] G F OS Shell Size F Max. G Max. S Max. 09 18.40 0.724 11.90 0.469 21.80 0.858 11 21.10 0.831 14.90 0.587 25.00 0.984 13 25.40 1.000 17.90 0.705 29.40 1.157 15 28.70 1.130 21.90 0.862 32.50 1.280 17 32.20 1.268 24.90 0.980 35.70 1.406 19 34.90 1.374 27.90 1.098 38.50 1.516 21 38.10 1.500 30.90 1.217 41.70 1.642 23 41.10 1.618 33.90 1.335 44.90 1.768 25 44.30 1.744 36.90 1.453 48.00 1.890 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 108 MIL-DTL-38999 Circular Connectors DTS-B Bronze Connectors 38999 Series III-Style Connectors Panel Cutouts C1 OH O H1 C1 V V1 Square Flange Receptacle (Type 20) Jam Nut Receptacle (Type 24) Shell Size C1 09 H Min. H1 Max. K Max. V Min. V1 Min. 16.66 0.656 17.70 0.697 16.99 0.669 24.60 0.969 27.80 1.094 15.08 0.594 22.22 0.875 20.88 0.822 19.53 0.769 27.00 1.063 32.60 1.283 23.01 0.906 19.05 0.750 23.42 0.922 25.58 1.007 24.26 0.995 30.20 1.189 36.00 1.417 15 24.61 0.969 23.01 0.906 26.59 1.047 28.80 1.134 27.53 1.084 33.30 1.331 39.60 1.559 17 26.97 1.062 25.81 1.106 30.96 1.219 31.98 1.259 30.68 1.208 36.50 1.437 43.30 1.705 19 29.36 1.156 28.98 1.141 32.94 1.297 35.15 1.384 33.86 1.333 39.30 1.547 47.00 1.850 21 31.75 1.250 32.16 1.266 36.12 1.422 38.28 1.507 37.06 1.459 42.50 1.673 50.60 1.992 23 34.93 1.375 34.93 1.375 39.29 1.547 41.50 1.634 40.01 1.575 45.70 1.799 54.20 2.134 25 38.10 1.500 37.69 1.484 42.47 1.672 44.68 1.759 43.41 1.709 48.80 1.921 59.70 2.350 Front Rear 18.26 0.719 13.11 0.516 11 20.62 0.812 13 K Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 109 MIL-DTL-38999 Circular Connectors EASY TO USE Series III Connectors with Integral Accessory * Integrated backshell reduces assembly time * Single or double knurled areas * Terminate cable shield directly to the connector for optimal performance HIGH-TEMPERATURE VERSIONS * Class K stainless steel * Temperatures to 200C * No costly and heavy backshell * Connectors cable of receiving a shrink boot or cable overmold SPACE AND WEIGHT SAVINGS * Lower profile *L ighter weight than assemblies with separate backshells DEUTSCH DTS Connectors DEUTSCH DTS Firewall Connectors DEUTSCH connectors with integral accessory help provide space and weight savings over using a separate backshell. One or two knurled areas help support reliable shield termination with a band strap. The connectors also accept a heat-shrink boot or overmolding. The connectors are available in aluminum with a variety of finishes or in stainless steel for Class K engine and firewall applications. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 110 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Single Banding Sections Part Numbering DTS 24 F 25 R 29 P N FAMILY DTS D38999 Series III SHELL STYLE 20 24 26 Square Flange Receptacle Jam Nut Receptacle Plug CLASS F G T W Z Nickel Space-Grade Nickel PTFE Nickel Olive Drab Cadmium Black Zinc Nickel SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 CONFIGURATION R Banding (Integrated Backshell) INSERT ARRANGEMENT See Insert Arrangement Tables, pages 10-17 and 22-23 CONTACTS P S Pin Socket KEYING N, A, B, C, D, E Note: If ordering less contacts, please add -6149 to the end of the part number AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 111 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Square Flange Receptacle 39.61 [1.560] MAX. S R1 R2 3.43 0.25 [0.135 0.010] 1.27 0.25 [0.050 0.010] 9.65 0.25 [0.380 0.010] 1.52 0.25 [0.060 0.010] 1.14 0.25 [0.045 0.010] W MAX. V MAX. OG P PP Shell Size OG0.38 0.015 09 RED FULLY MATED INDICATOR BAND V BLUE BAND R1 R2 S 11.43 0.450 18.26 0.719 15.09 0.594 23.80 0.937 11 14.63 0.576 20.62 0.812 18.26 0.719 26.19 1.031 13 17.53 0.690 23.01 0.906 20.62 0.812 28.60 1.126 15 20.83 0.820 24.61 0.969 23.01 0.906 30.99 1.220 17 23.83 0.938 26.97 1.062 24.61 0.969 33.30 1.311 19 26.82 1.056 29.36 1.156 26.97 1.062 36.50 1.437 21 29.82 1.174 31.75 1.250 29.36 1.156 39.70 1.563 23 32.82 1.292 34.93 1.375 31.75 1.250 42.90 1.689 25 35.81 1.410 38.10 1.500 34.93 1.375 46.00 1.811 20.88 0.822 20.09 0.791 W 0.51 [0.020] 2.49 0.098 3.20 0.126 P 3.25 0.128 3.91 0.154 PP 4.93 0.194 6.15 0.242 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 112 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Jam Nut Receptacle 43.38 [1.700] MAX. 3.43 0.25 [0.135 0.010] 1.27 0.25 [0.050 0.010] 9.65 0.25 [0.380 0.010] 1.52 0.25 [0.060 0.010] 1.14 0.25 [0.045 0.010] OG RED FULLY MATED INDICATOR BAND Shell Size OG 0.38 0.015 09 11.43 0.450 11 14.63 0.576 13 17.53 0.690 15 20.83 0.820 17 23.83 0.938 19 26.82 1.056 21 29.82 1.174 23 32.82 1.292 25 35.81 1.410 0.51 [0.020] BLUE BAND Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 113 MIL-DTL-38999 Circular Connectors DTS Aluminum Connectors Plug 39.37 [1.550] MAX. 9.65 0.25 [0.380 0.010] 1.27 0.25 [0.050 0.010] 3.43 0.25 [0.135 0.010] 1.52 0.25 [0.060 0.010] 1.14 0.25 [0.045 0.010] OG OA MAX. 0.51 [0.020] BLUE BAND Shell Size A OG 0.38 0.015 09 21.79 0.858 11.43 0.450 11 24.99 0.984 14.63 0.576 13 29.39 1.157 17.53 0.690 15 32.49 1.279 20.83 0.820 17 35.69 1.405 23.83 0.938 19 38.48 1.515 26.82 1.056 21 41.68 1.641 29.82 1.174 23 44.91 1.768 32.82 1.292 25 47.98 1.889 35.81 1.410 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 114 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections Part Numbers xx = Insert Arrangement Code from dimensions table on next page Polarization Plug Square Flange Receptacle Jam Nut Receptacle Pin Contact Socket Contact Pin Contact Socket Contact Pin Contact Socket Contact N 781-8037-xx 781-8057-xx 781-8060-xx 781-8070-xx 781-8043-xx 781-8049-xx A 781-8131-xx 781-8141-xx 781-8061-xx 781-8071-xx 781-8044-xx 781-8050-xx B 781-8132-xx 781-8142-xx 781-8062-xx 781-8072-xx 781-8045-xx 781-8051-xx C 781-8133-xx 781-8143-xx 781-8063-xx 781-8073-xx 781-8046-xx 781-8052-xx D 781-8134-xx 781-8144-xx 781-8064-xx 781-8074-xx 781-8047-xx 781-8053-xx E 781-8135-xx 781-8145-xx 781-8065-xx 781-8075-xx 781-8048-xx 781-8054-xx Square Flange Receptacle 46.35 0.20 [1.825 0.008] 4 0.10 [0.157 0.004] 11.50 0.10 [0.453 0.004] A B C OF OE OD G 1.25 0.10 [0.049 0.004] 1.50 0.10 [0.059 0.004] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 115 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections Size - Insert A 0.3 0.012 B 0.10 0.005 C 0.10 0.004 OD 0.12 0.005 OE 0.05 0.002 OF 0.05 0.002 03 09-35 05 09-98 23.80 0.937 18.26 0.719 15.09 0.594 12.06 0.475 11.43 0.450 10.46 0.412 18.26 0.719 15.06 0.593 14.63 0.576 13.67 0.538 20.62 0.812 18.08 0.712 17.53 0.690 16.56 0.652 Insert Code 10 11-35 11 11-98 12 11-99 14 13-08 16 13-35 17 13-98 18 15-05 20 15-18 21 15-19 22 15-35 24 15-97 25 17-06 26 17-08 27 17-26 28 17-35 31 19-11 34 19-32 46 21-39 47 21-41 55 23-53 61 25-04 65 25-35 68 25-61 28.60 1.126 G Max. 23.01 0.906 31.00 1.220 24.61 0.969 23.01 0.906 22.07 0.869 20.83 0.820 19.86 0.782 33.30 1.311 26.97 1.062 24.61 0.969 25.07 0.987 23.83 0.938 22.86 0.900 36.50 1.437 29.36 1.156 26.97 1.062 28.07 1.105 26.83 1.056 25.86 1.018 39.70 1.563 31.75 1.250 29.36 1.156 31.06 1.223 29.82 1.174 28.91 1.138 42.90 1.689 34.93 1.375 31.75 1.250 34.06 1.341 32.82 1.292 31.85 1.254 46.00 1.811 38.10 1.500 34.93 1.375 37.06 1.459 35.81 1.410 34.85 1.372 2.50 0.098 3.20 0.126 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 116 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Double Banding Sections 44.80 0.20 [1.764 0.008] 3 [0.118] MIN. Plug OA OB 4 0.10 [0.157 0.004] 11.50 0.10 [0.453 0.004] OE OD OC Diamond Knurl 1.50 0.10 [0.059 0.004] 1.25 0.10 [0.049 0.004] Size - Insert OA Max. OB Max. OC 0.12 0.005 OD 0.05 0.002 OE 0.05 0.002 03 09-35 05 09-98 21.80 0.858 18.60 0.732 12.06 0.475 11.43 0.450 10.46 0.412 25.0 0.984 21.30 0.839 15.06 0.593 14.63 0.576 13.67 0.538 29.40 1.157 25.60 1.008 18.08 0.712 17.53 0.690 16.56 0.652 32.50 1.280 28.90 1.138 22.07 0.869 20.83 0.820 19.86 0.782 35.70 1.406 32.40 1.276 25.07 0.987 23.83 0.938 22.86 0.900 38.50 1.516 35.10 1.382 28.07 1.105 26.83 1.056 25.86 1.018 41.70 1.642 38.30 1.508 31.06 1.223 29.82 1.174 28.91 1.138 44.90 1.768 41.30 1.626 34.06 1.341 32.82 1.292 31.85 1.254 48.00 1.890 44.50 1.752 37.06 1.459 35.81 1.410 34.85 1.372 Insert Code 10 11-35 11 11-98 14 13-08 16 13-35 17 13-98 18 15-05 20 15-18 21 15-19 22 15-35 24 15-97 25 17-06 26 17-08 27 17-26 28 17-35 31 19-11 34 19-32 35 19-35 45 21-35 46 21-39 47 21-41 55 23-53 61 25-04 65 25-35 68 25-61 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 117 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Single Banding Sections Part Numbers xx = Insert Arrangement Code from dimensions table on next page Polarization Plug Square Flange Receptacle Jam Nut Receptacle Pin Contact Socket Contact Pin Contact Socket Contact Pin Contact Socket Contact N 781-8130-xx 781-8010-xx 781-8020-xx 781-8030-xx 781-8043-xx 781-8049-xx A 781-8131-xx 781-8011-xx 781-8021-xx 781-8031-xx 781-8044-xx 781-8050-xx B 781-8132-xx 781-8012-xx 781-8022-xx 781-8032-xx 781-8045-xx 781-8051-xx C 781-8133-xx 781-8013-xx 781-8023-xx 781-8033-xx 781-8046-xx 781-8052-xx D 781-8134-xx 781-8014-xx 781-8024-xx 781-8034-xx 781-8047-xx 781-8053-xx E 781-8135-xx 781-8015-xx 781-8025-xx 781-8035-xx 781-8048-xx 781-8054-xx 8.51 [0.335] 8.51 [0.335] 4.19 [0.165] 4.19 [0.165] 2.54 [0.100] 2.54 [0.100] 4.19 [0.165] 3.05 [0.120] OB OC OA OB OC OA OB OC E 33.02 [1.300] Plug 33.02 [1.300] Square Flange Receptacle AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 33.53 [1.320] Jam Nut Receptacle PAGE 118 MIL-DTL-38999 Circular Connectors DTS-K Stainless Steel Firewall Connectors Insert Code (xx) Size - Insert OA 0.12 0.005 OB 0.05 0.002 OC 0.05 0.002 OD Min. E Max. 12.06 0.475 10.46 0.412 11.43 0.450 13.46 0.530 25.60 1.008 15.06 0.593 13.67 0.538 14.63 0.576 TBD TBD 18.08 0.712 16.56 0.652 17.53 0.690 22.07 0.869 19.86 0.782 20.83 0.820 03 9-35 05 9-98 11 11-98 14 13-8 17 13-98 18 15-05 20 15-18 21 15-19 25 17-6 26 17-8 27 17-26 31 19-11 34 19-32 46 21-39 47 21-41 55 23-53 61 25-04 68 25-61 22.86 0.900 25.60 1.008 25.07 0.987 22.86 0.900 23.83 0.938 28.07 1.105 25.86 1.018 26.82 1.056 31.06 1.223 28.91 1.138 29.82 1.174 34.06 1.341 31.85 1.254 32.82 1.292 37.06 1.459 34.85 1.372 35.81 1.410 25.86 1.018 TBD TBD Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 119 MIL-DTL-38999 Circular Connectors ROBUST DTS-HC High-Current Connectors * Signal and power contacts in same housing * Up to four 150 A or one 300 A high-current contacts * Threaded coupling with self-locking mechanism for anti-vibration * 100% scoop-proof design RELIABLE * Excellent contact retention under severe vibration * Dedicated sealed backfitting and cable support grommet * Interfacial sealing helps provide protection against aggressive fluid and dust ingress EMI PROTECTION *R FI/EMI shielding fingers at mating interface EASY TO USE * Rear removable crimp contacts *S tandard AS39029 Size 20 contacts 38999 Series III-Style Connectors DEUTSCH DTS-HC high-current circular connectors provide power connections in the familiar 38999 form factor. They are optimized for use in harsh high-vibration environments where space is at a premium. With integral power and signal wires in some configurations, the connectors also help save space and give you a variety of versatile contact termination options. Rated to 175C, DTS-HC connectors are the rugged choice for high-temperature applications. In addition, interfacial sealing helps provide protection from dust and aggressive fluids, while shielding fingers at the mating interface provide excellent EMI and RFI protection. for signals *S pace saving with integral power and signal wires AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 120 MIL-DTL-38999 Circular Connectors Specifications CURRENT RATING, CONTINUOUS MATERIALS * Size 00 Contact: 300 A * Size 4 Contact: 150 A * Size 20 Contact: 7.5 A *S hell/Coupling Ring: High-strength aluminum alloy *P lating: Nickel (standard), olive drab cadmium, or zinc cobalt * Insulators: High-performance thermoplastic * Seals: Fluorinated silicone * Contacts: Gold-plated copper alloy POWER CABLE CONDUCTOR TYPE *S ize 4: 4 AWG, 8 mm2, 16 mm2 and 25 mm2 conductor * Size 00: 70 mm2 ENVIRONMENTAL/MECHANICAL CONFIGURATIONS * Temperature: -65C to +175C * Vibration: Random, 50-2000 Hz, 5 g2/Hz (per MIL-DTL-38999) * Dielectric Withstand Voltage: 1500 VAC * Insulation Resistance: 5000 M min., 500 VDC, * Durability: 500 mating cycles * Altitude: 30,000 m (100,000 ft.) max. * Size 21 Shell: 2 Size 4 power contacts * Size 23 Shell: 1 Size 00 power contact * Size 23 Shell: 2 Size 4 power contacts and 3 Size 20 contacts * Size 25 Shell: 4 Size 4 power contacts and 4 Size 20 contacts DTS-HC High-Current Connectors 38999 Series III-Style Connectors Insert Arrangements 21-240 2 Size 4 Contacts 23-100 One Size 00 Contact Part Numbering DTS 26 23-24320 2 Size 4 Contacts 3 Size 20 Contacts F 23 - 24320 P N - 025 FAMILY SHELL STYLE 20 Square Flange Receptacle 24 Jam Nut Receptacle 26 Free Plug FINISH F W Z U 25-44420 4 Size 4 Contacts 4 Size 20 Contacts Nickel Olive Drab Cadmium Black Zinc Nickel Zinc Cobalt SHELL SIZE/ ARRANGEMENT 21-240 23-100 23-24320 25-44420 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS CONTACT (CONDUCTOR SIZE) 25 25 mm 2 (O7.33 mm max) 16 16 mm 2 (O5.48 mm max) 08 8 mm 2 (O4.50 mm max) 04 4 AWG (O6.8 mm max) S prefix = Split Finger Socket O prefix = Pin -- Hyperboloid Socket (consult TE for availability) KEYWAY N Normal A, B CONTACT TYPE P S Pin Socket A Less Pin Contacts B Less Socket Contacts PAGE 121 MIL-DTL-38999 Circular Connectors DTS-HC High-Current Connectors 38999 Series III-Style Connectors Square Flange Receptacle Type 20 B 31.50 [1.240] MAX. D C1 E C2 F G B 12.95 MAX. [0.510] PP P Shell Size B C1 C2 D Max. E Max. F G P PP 21 39.70 1.563 31.75 1.250 29.36 1.156 20.10 0.791 3.20 0.126 34.70 1.366 30.90 1.217 3.25 0.128 4.93 0.194 23 42.90 1.689 34.93 1.375 31.75 1.250 20.10 0.791 3.20 0.126 37.90 1.492 33.90 1.335 3.91 0.154 6.15 0.242 34.93 1.375 20.10 0.791 3.20 0.126 41.10 1.618 36.90 B 1.453 3.91 0.154 6.15 0.242 25 22.60 Inches Millimeters [0.890] Max. 32.50 46.00 [1.280]38.10 1.811 Max. 1.500 E M G F 12.95 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS [0.510] MAX. OA PAGE 122 12.95 MAX. [0.510] PP 12.95 MAX. MIL-DTL-38999 Circular Connectors [0.510] P PP DTS-HC High-Current Connectors P 38999 Series III-Style Connectors Jam Nut Receptacle Type 24 32.50 [1.280] Max. 32.50 22.60 [1.280] [0.890] Max. Max. 22.60 [0.890] Max. B B E E M M G F G F 12.95 [0.510] MAX. OA Shell Size 12.95 [0.510]AMAX. B E Max. F G M Max. 21 52.40 2.063 49.20 1.937 3.99 0.157 34.70 1.366 30.90 1.217 46.00 1.811 23 55.60 2.189 52.40 2.063 3.00 0.118 37.90 1.492 33.90 1.335 50.00 1.969 25 58.70 2.311 55.60 2.189 3.00 0.118 41.10 1.618 36.90 1.453 51.23 2.017 OA Millimeters Inches 31 [1.220] Plug Type 26 31 [1.220] F F G O S G S Max. Mass (g) 1.500 30.90 1.217 41.70 1.642 55 23 41.10 1.618 33.90 1.335 44.90 1.768 67 25 44.30 1.744 36.90 1.453 48.00 1.890 71 Shell Size F Max. G 21 O38.10 S Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 123 MIL-DTL-38999 Circular Connectors DTS-HC High-Current Connectors 38999 Series III-Style Connectors Contacts Contact Size Conductor Pin Socket 20 24 - 20 38941-20 38943-20 6 mm 2 611091 611089 14 mm 2 605345-01-31 605344 8 4 00 00 Bus Bar 4 AWG 611102 611103 25 mm 2 605660 611103-025 16 mm 2 605734 611103-016 8 mm 2 611102 611103 70 mm 2 610304 601365 ** 610364 610299 Dieset or Positioner Contact Removal Tool M22520/2-01 M22520/2-10 M81969/14-10 M22520/23-01 M22520/23-09 611218 Crimp Tool Consult TE for Tooling D51 31040 610136-TOOL M22520/23-01 or D51 M22520/23-11 610136-TOOL Consult TE for Tooling -- -- -- ** Consult TE AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 124 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE POLAMCO High-Power Connectors * Up to 1000 A capability * Rugged 38999-style connector and shell systems * Rated -65C to +175C CONVENIENT * Variety of shell sizes * Choose from straight or 90 configurations * Threaded coupling and screened crimp termination options EASY ASSEMBLY * Simple adjustment of angled backshells (no special tooling) * Low mating force * Conductive jam nut O-ring option available 38999-Style Connectors for Harsh Military Environments The POLAMCO high-power connector family provides a simple and effective way of terminating power cables in a harsh environment military connector system. POLAMCO high-power connectors are optimized for cable sizes ranging from 50 mm2 up to 240 mm2, and are available in shell sizes 19 through 25, depending on the cable being terminated. Rated to 175C, these high-power MIL-DTL-38999 Series I and IIIstyle connector systems give you a variety of versatile options including threaded termination or a screened crimp, with straight or 90 orientation. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 125 MIL-DTL-38999 Circular Connectors Specifications MATERIALS * Shell: High-strength aluminum alloy, nickel aluminum bronze, or stainless steel * Contact Body: Silver-plated copper alloy *S eals: Silicone elastomer * I nsulators: Thermoplastic: PPS-GL40, UL94V-0 *P lating Finishes: Olive drab cadmium Black zinc nickel Electroless nickel Zinc cobalt (Contact TE for additional finishes) Plating Code Plating Description RoHS Compliant Environmental Protection Conductivity B Olive drab cadmium (5-10 m) QQ-P-416, Type II, Class 3 over electroless nickel No 500 hours salt spray C Electroless nickel, AMS-C-26047, Class 4, Grade B Yes 48 hours salt spray ZB Zinc cobalt (5-10 m) over electroless nickel (2.5-7.5 m) with an olive drab chromate conversion Yes 350 hours salt spray ZN Passivated black zinc nickel (5-12 m) over electroless nickel (8-12 m), ASTM B 841 Class 1 Yes 500 hours salt spray ZK Zinc cobalt (5-10 m) over electroless nickel (2.5-7.5 m) with a black chromate conversion Yes 500 hours salt spray ELECTRICAL ENVIRONMENTAL/MECHANICAL * Voltage: 1800 VAC / 60 Hz (service rating 1) * Shell Continuity: <5 m * Current Rating (Approx. @ 40C ambient): Shell Size 25: 1000 A, <22 Shell Size 23: 800 A, <25 Shell Size 21: 600 A, <30 Shell Size 19: 400 A, <38 * Contact Resistance (Approx. @ 40C ambient): Shell Size 25: <22 Shell Size 23: <25 Shell Size 21: <30 Shell Size 19: <38 *D urability: 500 mating cycles *V ibration: 6 hours in 3 axis, full current load (Def-Stan 0035) * Shock: 500 m/s2, 11 ms half sine * Temperature: -65C to +175C * Sealing: IP68 (2 m for 0.5 hour) * Salt Spray: Up to 500 hours (depending on material/finish) CRIMP CONTACT CURRENT DE-RATING AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 126 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Part Numbering PC4 20HP(AT) - BT 1 - 25 - 185 FS - S N - 1-C - L13 SERIES OPTIONAL PANEL THICKNESS (mm) SHELL STYLE Omit for standard 20HP Screened Backshell 24HP Extra Long, 90 26HP Female Thread 20HPBF Male Thread 24HPBF Bulkhead Feedthrough AT Extra Large Bulkhead Feedthrough MATERIAL AND FINISH KEY ARRANGEMENT N, A, B, C, D, E CONTACT TYPE P Pin S Socket H3 90 Crimp REAR TERMINATION BT F M Screened Backshell Female Threaded Male Threaded Post (also available) CABLE STRANDING FS Fine Stranding (Hi Flex) S Standard Stranding ANGLE ENTRY (Does not apply to threaded contacts) 1 Straight 3 90 69 IP69K Straight Entry SHELL SIZE CRIMP BARREL (Does not apply to threaded contacts) 240, 185, 120 etc. Material Description Codes Material Code Material Description 1 Aluminum Alloy 6262 / 6082 2 Nickel Aluminum Bronze DGS 1043 / NES 833 (Marine Applications) 4 Stainless Steel 303 S31 / 304 46 Stainless Steel 316 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 127 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Shielded Straight Plugs LIP FOR HEATSHRINK BOOT 71.3 1.0 [2.807 0.039] OB Shell Size OB Max. OC Max. 19 38.50 1.516 27.60 1.087 21 41.70 1.642 31.10 1.224 23 44.90 1.768 36.00 1.417 25 48.00 1.890 39.84 1.569 OC Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 128 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Shielded Right-Angle Plugs 82.75 [3.258] MAX. (STANDARD LENGTH) REMOVABLE END CAP OB 65.50 [2.579] MAX. LIP FOR HEAT-SHRINK BOOT OC L Shell Size OB Max. OC Max. 19 38.50 1.516 21 L Standard Extended 31.60 1.244 52.00 2.047 98.0 3.858 41.70 1.642 34.50 1.358 54.00 2.126 103.0 4.055 23 44.90 1.768 38.50 1.516 56.00 2.205 108.0 4.252 25 48.00 1.890 40.64 1.600 56.00 2.205 112.0 4.409 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 129 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Shielded Jam Nut Receptacle VARIABLE LENGTH STANDARD IS 22.5 [0.886] B 49.4 1.0 [1.945 0.004] OA O40.00 [1.575] MAX. OE DED PANEL CUTOUT STD. PANEL THICKNESS 1.58 - 3.20 [0.062 - 0.126] L = Optional Length C HEX B OA Shell Size A B C E F G 19 49.20 1.937 46.00 1.811 40.00 1.575 35.18 1.385 33.91 1.335 27.60 1.087 21 52.40 2.063 49.20 1.937 43.00 1.693 38.35 1.510 37.08 1.460 31.10 1.224 23 55.60 2.189 52.40 2.063 46.00 1.811 41.53 1.635 40.26 1.585 36.00 1.417 25 58.70 2.311 55.60 2.189 50.00 1.969 44.70 1.760 43.43 1.710 39.84 1.569 F F OE RECOMMENDED PANEL CUTOUT Millimeters Inches CH AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 130 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Shielded Square Flange Receptacle VARIABLE LENGTH STANDARD IS 20.05 [0.787] S B R1 R2 52.0 1.0 [2.047 0.004] OD PP P Shell Size B D P PP R1 R2 S 19 2.30 0.091 27.60 1.087 3.25 0.128 4.93 0.194 29.36 1.156 26.97 1.062 36.50 1.437 21 3.00 0.118 31.10 1.224 3.25 0.128 4.93 0.194 31.75 1.250 29.36 1.156 39.70 1.563 23 3.00 0.118 36.00 1.417 3.91 0.154 6.15 0.242 34.93 1.375 31.75 1.250 42.90 1.689 25 3.00 0.118 39.84 1.569 3.91 0.154 6.15 0.242 38.10 1.500 34.93 1.375 46.00 1.811 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 131 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Unshielded Jam Nut Receptacle VARIABLE LENGTH STANDARD IS 22.60 [0.890] OB OA FEMALE THREAD SIZE: SEE TABLE 3.50 [0.138] C HEX OF OE OMMENDED EL CUTOUT LOCK WIRE HOLES AS STANDARD, ADD "-NW" SUFFIX IF NOT REQUIRED Shell Size A B C E F G Female Thread Size 19 49.20 1.937 46.00 1.811 40.00 1.575 35.18 1.385 26.50 1.043 33.91 1.335 M8 21 52.40 2.063 49.20 1.937 43.00 1.693 38.35 1.510 31.00 1.220 37.08 1.460 M10 23 55.60 2.189 52.40 2.063 46.00 1.811 41.53 1.635 34.40 1.354 40.26 1.585 M10 25 58.70 2.311 55.60 2.189 50.00 1.969 44.70 1.760 36.60 1.441 43.43 1.710 M12 O STD. PANEL THICKNESS 1.58 - 3.20 [0.062 - 0.126] OA L = Optional Length G OF RECOMMENDED PANEL CUTOUT Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 132 CH MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Unshielded Square Flange Receptacle VARIABLE LENGTH STANDARD = 20.00 [1.528] S 38.80 [0.787] R1 B R2 OD PP FEMALE THREAD SIZE: SEE TABLE P Shell Size B D P PP R1 R2 S Female Thread Size 19 2.30 0.091 27.50 1.043 3.25 0.128 4.93 0.194 29.36 1.156 26.97 1.062 36.50 1.437 M8 21 3.00 0.118 31.10 1.224 3.25 0.128 4.93 0.194 31.75 1.250 29.36 1.156 39.70 1.563 M10 23 3.00 0.118 34.40 1.354 3.91 0.154 6.15 0.242 34.93 1.375 31.75 1.250 42.90 1.689 M10 25 3.00 0.118 36.60 1.441 3.01 0.119 6.15 0.242 38.10 1.500 34.93 1.375 46.00 1.811 M12 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 133 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Bulkhead Feedthrough Jam Nut Receptacle 49.30 [1.941] OB C HEX 27.00 [1.063] 3.50 [0.138] D - THREAD OA 1.58 - 8.00 [0.062 - 0.315] PANEL THICKNESS Shell Size A B C E F 19 49.20 1.937 46.00 1.811 40.00 1.575 35.18 1.385 33.91 1.335 21 52.40 2.063 49.20 1.937 43.00 1.693 38.35 1.510 37.08 1.460 23 55.60 2.189 52.40 2.063 46.00 1.811 41.53 1.635 40.26 1.585 25 58.70 2.311 55.60 2.189 50.00 1.969 44.70 1.760 43.43 1.710 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 134 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors Bulkhead Feedthrough Square Flange Receptacle OT OPTION 001 FOR M3 THREADED HOLES C (TYP.) D (TYP.) 49.30 [1.941] 3.50 [0.138] 15.80 [0.622] 15.00 [0.591] MAX. PANEL THICKNESS Shell Size C D H 19 36.50 1.437 29.40 1.157 32.94 1.297 21 39.70 1.563 31.80 1.252 36.29 1.429 23 42.90 1.689 34.90 1.374 39.29 1.547 25 46.00 1.811 38.10 1.500 42.47 1.672 T 3.30 0.130 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 135 MIL-DTL-38999 Circular Connectors POLAMCO High-Power Connectors MATERIALS Power Crimp Contacts *C ontact: Silver-plated copper * I nsulator: PPS-GL40, UL94V-0 PERFORMANCE * Voltage Rating: 1000 VAC / 1410 VDC * Current Rating: Shell Size 25: 1000A Shell Size 23: 800A Shell Size 21: 600A Shell Size 19: 400A Dimensions oA Max. Crimp Size (CSA, mm 2) Standard Cable Fine Stranded Cable 50 10.00 0.394 10.30 0.406 70 11.30 0.445 12.10 0.476 95 13.50 0.531 14.20 0.559 120 15.20 0.598 16.50 0.650 Shell Size 16.70 0.657 17.60 0.693 Standard Cable Fine Stranded Cable 150 19 70 70 185 19.20 0.756 19.20 0.756 240 21.10 0.831 N/A Maximum Contact Size by Shell Size Max. Crimp (CSA, mm 2) 21 120 95 23 185 150 25 240 185 Millimeters Inches Socket Contact Pin Contact 57.70 [2.272] 16.10 [2.406] 30.00 [1.181] 0.00 .181] 30.00 [1.181] CONTACT SPRINGS CONTACT SPRINGS OA OA OA PC04HP 25 185 FS P 5 V SERIES SHELL SIZE CRIMP SIZE (CSA) CABLE TYPE S FS Standard Fine Strand CONTACT TYPE S P H3 Socket Pin 90 MATERIAL Copper FINISH Silver Plate AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 136 MIL-DTL-38999 Circular Connectors SAVES SPACE AND WEIGHT DEUTSCH Lanyard-Release Connectors * Standard aluminum alloy or lightweight composite shells * Low profile backshells * Long and short shell styles RELIABLE PERFORMANCE * Corrosion resistant * Thread-on, pull-off interface * Accommodates various shield braid termination methods CONVENIENT *F ewer parts help provide a simple, more reliable assembly *C ommon interfacing capability for the operation and employment of stores *M ating connector is standard MIL-DTL-38999 Series III receptacle QUALIFIED *M IL-DTL-38999/31 plug connectors (type 3, 4, and 5) *A CT98 and commercial /29 composite versions also available * Qualified to Eurofighter JN1034 also available 38999 Series III Plug Connectors for MIL-STD-1760 Aircraft/Store Electrical Interconnection Systems DEUTSCH lanyard-release plugs are high-reliability electrical interconnections featuring common interfacing capability for the operation and employment of stores on aircraft. Advanced aluminum and composite technology applied to mission-critical MIL-STD-1760 (AEIS) systems helps ensure higher performance in terms of corrosion resistance, weight savings, and durability. Our lanyard-release connectors provide reliable interfaces for controlling and monitoring aircraft stores and other aircraft subsystems. With a variety of high-performance accessories, we help reduce assembly time, increase cost savings, and accommodate the severe environment of the MIL-STD-1760 system. MATERIALS * Shell: Composite or aluminum alloy * Finish: Olive drab cadmium or electroless nickel * Lanyard Ring: Black anodized aluminum alloy * Lanyard Cover: PTFE, natural * Lanyard: Aramid yarn, natural * Snap Rings and Wafer Spring: Passivated stainless steel * Resilient Insert: Silicone elastomer * Plastic Inserts: Thermoplastic ENVIRONMENTAL/MECHANICAL * Temperature: -55C to +175C * Durability: 500 mating cycles * Vibration: As per MIL-DTL-38999 * Thermal Shock: As per MIL-DTL-38999 Contact TE for the latest information and design specifications. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 137 MIL-DTL-38999 Circular Connectors SPACE AND WEIGHT SAVINGS DEUTSCH Wildcat 38999-Style Connectors *A lmost double the contact density of MIL-DTL-38999 connectors * Lightweight materials RUGGED *T hreaded anti-vibration coupling * Scoop-proof interface * Aggressive fluid resistance and dust ingress prevention RELIABLE *F ully sealed cable and mating interface * EMI screening as per MIL-DTL-38999 Series III * RFI mating interface band VERSATILE * Multiple keying options * Various plating and material options * Backshell or cable braid/boot rear feature that help eliminate need for backshell * Rear-removable crimp and PCB contacts (consult TE for PCB details) Higher Contact Densities in a Familiar MIL-DTL-38999 Form Factor Combine high reliability and high contact density in a familiar MIL-DTL-38999 format with Wildcat 38999 connectors. With higher contact density than mil-spec high-density inserts and nearly double the contact density of standard inserts, Wildcat 38999 connectors offer extreme temperature, vibration, and corrosion resistance, and durability of 500 mating cycles in a space-saving design. The easy-grip coupling ring and triple-start thread make mating and unmating fast and simple. A variety of material and plating options means versatile choices to match the demands of your application. ELECTRICAL * Dielectric Withstand Voltage: 1000 VAC * Current Rating: 3 amps/contact ENVIRONMENTAL * Temperature: -65C to +175C (cadmium) -65C to +200C (nickel) * Durability: 500 mating cycles min. * Vibration: MIL-DTL-38999 Series III * Thermal Shock: MIL-DTL-38999 Series III * Shock: 300 g, 3 ms in 3 axes * Fluid resistance: Withstands a wide range of military and aerospace fluids * Salt spray resistance: 500 hours (cadmium finish) per MIL-STD-1344 Method 100 B and NFC93422. 48 hours (nickel finish) * Sealing: Up to 30,000 m/100,000 ft. altitude AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 138 MIL-DTL-38999 Circular Connectors MATERIALS *S hell and Coupling Ring: Aerospace grade aluminum alloy as standard * Plating: Olive drab cadmium, RoHS electroless nickel, black zinc nickel (other finishes available on request) * Seals: Fluorinated silicone * Insulators: High-performance thermoplastic * Contacts: Gold-plated machined copper alloy * Wire Size: 28 to 24 AWG Wildcat 38999-Style Connectors MIL-DTL-38999 Standard Density Size 22D Contacts Shell Size 09 Shell Size 11 11 36 36 65 65 Increase in Contact Density 30 30 105 MIL-DTL-38999 Insert 19-35 66 Contacts, Size 22 90 115 118 Insert Shell Size 13 No. of Contacts Insert High Density Size 24 Contacts Shell Size 15 No. of Contacts Insert No. of Contacts 70 10 10 100 100 9-35 6 9-23 9 09-11 11 11-35 13 11-23 19 11-23 23 110 80 78% 40 88 60 60 DEUTSCH Wildcat 38999 High Density Size 23 Contacts 50 20 20 Wildcat 38999 Insert 19-118 118 Contacts, Size 24 13-35 22 13-23 32 13-41 41 15-35 37 15-23 55 15-64 64 19-35 66 19-23 88 19-118 118 11-23 09-11 13-41 15-64 Square Flange Receptacle: Shell Type 0 A B B D D E OC Thread T E S3 Square Flange Receptacle Shell Type 20 Square Flange Receptacle with Accessory Thread Shell Size A Max. 09 24.00 .945 B Max. D Max. E Max. 11 26.40 1.039 13 28.90 1.138 15 31.30 1.232 Square Flange Receptacle with Knurled Rear Thread `T' M12 x 1.0-6g A B 31.55 1.242 19.90 .783 2.50 .098 M15 x 1.0-6g D M18 x 1.0-6g M22 x 1.0-6g S3 Square Flange Receptacle Shell Type 10 E Shell Size A Max. 09 24.00 .945 11 26.40 1.039 13 28.90 1.138 15 31.30 1.232 B Max. C Max. D Max. E Max. 19.90 .783 2.50 .098 11.30 .445 33.80 1.331 14.35 .565 17.50 .689 20.65 .813 Jam Nut Receptacle Shell Type 4 Millimeters Inches Consult TE for further information on 19-118 connectors Consult TE for further information on 19-118 connectors Panel Cutout Detail Thread T Y Millimeters Inches OX S3 Jam Nut Receptacle Shell Type 24 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS C Panel Thickness = 3.00 [0.118] Max. PAGE 139 1 10 21 45 34 58 23 11 10 30 30 1 15 20 41 30 20 60 60 70 115 118 64 40 90 105 30 10 10 100 100 50 110 80 10 10 50 20 20 11-23 13-41 09-11 MIL-DTL-38999 Circular Connectors 15-64 19-118 Wildcat 38999-Style Connectors A B Square Flange Receptacle Panel Cutouts 09 16.66 .656 18.26 .719 15.09 .594 11 15.08 .594 22.22 .875 20.26 .798 18.26 .719 13 19.05 .750 23.42 .922 23.01 .906 20.62 .812 23.01 26.59 1.047 24.61 .969 Shell Size 19 .906 OX Square Flange Receptacle Shell Style 0 Panel Cutout Detail S3 Square Flange Receptacle 23.01 Shell Type 20 .906 Y Min. 13.11 .516 OC Max. Thread T Rear Mount Millimeters Inches E Y Y Front Mount 15 Shell Size 15 D E OX Shell Size B D S3 Square Flange Receptacle Shell Type 10 O 3.12 [0.123] Min. 11 36 36 1 65 65 26 30 30 45 30 Jam Nut Receptacle: Shell Type 4 70 115 118 64 10 10 100 100 50 110 80 10 A B 50 20 20 15-64 B OA D 19-118 E Jam Nut Receptacle Shell Type 4 Panel Cutout Detail D E Thread T B E S3 Plug Shell Style 26 OC Thread T OX S3 Jam Nut Receptacle Shell Type 24 C Shell Size Square Flange Receptacle Shell Type 20 A Max. B Max. C Max. S3 Square Flange Receptacle 27.20 Shell Type 10 23.25 .915 11 32.00 1.260 26.30 1.035 13 35.10 1.382 15 38.30 1.508 09 1.071 32.55 1.281 32.00 1.260 D Max. Panel Thickness = 3.00 [0.118] Max. E Max. Thread `T' M12x1.0-6g 22.40 .882 36.00 1.417 2.95 .116 M15x1.0-6g M18x1.0-6g M22x1.0-6g Millimeters Inches Consult TE for further information on 19-118 connectors Thread T E S3 Jam Nut Receptacle Shell Type 24 Y Jam Nut Receptacle Shell Type 4 Panel Cutout Detail TE1924_wildcat3_page12_95% / Michael Douglas / 11-11-2013 OX Panel Thickness = 3.00 [0.118] Max. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 140 Y 40 90 105 Thread T 58 20 40 88 60 60 MIL-DTL-38999 Circular Connectors Wildcat 38999-Style Connectors Jam Nut Receptacle Panel Cutouts Shell Size OX (.01) Y (.01) 09 17.80 .700 16.89 0.665 A 11 20.98 .826 19.43 .765 OF 25.68 1.011 28.90 1.138 24.16 .951 27.43 1.080 13 15 B Millimeters Inches OD Y E PCB Tail Dimensions Part No. Shell Option Accessory Code Part No. OX Pins A Sockets Square Flange Receptacle 09-11 11-23 13-41 15-64 19-118 Max. Min. B Max. OC Max. OD Max. E Max. .60 .024 1.00 .039 PCB Dimensions Apply to Square Flange and Jam Nut Receptacles from Rear of Flange OF Max. Shell Size SO Max. 5.74 .226 09 11.07 .436 -151 W320 Shell Style 0 611624-31 611625 11.73 .462 10.73 .422 5.55 .219 -151 W324 611556-31 611627 9.73 .383 8.73 .344 5.55 .219 .60 .024 1.00 .039 5.74 .226 11 14.33 .564 -151 W330 Potted Potted 9.73 .383 8.73 .344 5.55 .219 .60 .024 1.00 .039 5.74 .226 13 17.42 .686 6.73 .265 5.73 .226 5.55 .219 .60 .024 1.00 .039 5.74 .226 15 20.57 .810 Panel Cutout Detail O 3.12 [0.123] Min. -151 W334 Potted Potted Y Layout OC Millimeters Inches Free Plug: Shell Type 6 B B OC Thread T OA S3 Plug Shell Style 26 Plug with Accessory Thread Shell Size oA Max. 09 21.30 .839 11 23.75 .935 13 29.10 1.146 15 32.30 1.272 S3 Plug Shell Style 16 Plug with Knurled Rear B Max. 31.10 1.224 Thread `T' Shell Size oA Max. M12x1.0-6g 09 21.30 .839 M15x1.0-6g 11 23.75 .935 M18x1.0-6g 13 29.10 1.146 M22x1.0-6g 15 32.30 1.272 B Max. oC Max. 11.30 .445 33.30 1.311 Millimeters Inches Millimeters Inches Consult TE for further information on 19-118 connectors Consult TE for further information on 19-118 connectors 14.35 .565 17.50 .689 27.00 1.063 TE1294_wildcat38999_PCBtailDim_140% / Michael Douglas / 11-27-2013 (rev.) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 141 MIL-DTL-38999 Circular Connectors Wildcat 38999-Style Connectors CONTACTS TOOLING Contact Pin Socket Current Wire Size Rating (AWG) 605719-31 605721 3A 24-28 Conductor Wire Sealing Range Min. O Max. O Min. O Max. O .254 .010 .511 .020 .600 .024 Positioner Ins/Ext Tool Crimp Tool 605837 M22520/ 2-01 .96 .038 Pin Socket 610286 610287 Millimeters Inches Filler Plug: Part No. 800300-24 Contact Arrangement (Viewed from the mating face of a connector with male (pin) contacts) Shell Size 09 Shell Size 11 Shell Size 13 Shell Size 15 Shell Size 19 11 36 36 1 1 1 26 21 45 15 34 20 1 10 23 11 10 30 30 58 20 41 30 20 65 65 40 40 88 60 60 90 105 30 70 115 118 64 10 10 100 100 50 110 80 10 10 50 50 20 20 09-11 11-23 13-41 ACCESSORIES A 15-64 19-118 B Protective Caps and Backshells B D D E Wildcat 38999 connectors are compatible with MIL-DTL-38999 Series III style backshells and procaps or equivalent. E Straight Boot 90 Boot 09 202K121 222K121 11 202K132 222K121 13 202K142 222K132 15 202K142 222K142 19 202K153 222K152 OC Shell Size Thread T Raychem Heat-Shrink Boots S3 Square Flange Receptacle Shell Type 20 S3 Square Flange Receptacle Shell Type 10 CRES-Lock Bandstraps A Easy to Use Rugged *Q uick, easy, cost-effective and reliable termination of B braided shielding *S hock, vibration and environmental performance to help meet aerospace and defense requirements D High Performance E AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Thread T *L ow profile, one-piece design helps eliminate EMI leakage paths Y Jam Nut Receptacle Shell Type 4 Panel Cutout Detail PAGE 142 OX MIL-DTL-38999 Circular Connectors Wildcat 38999-Style Connectors ORDERING INFORMATION PART NUMBERING SYSTEM W3 1 6 T W 09-11 S N - **** SERIES Wildcat 38999 SHELL REAR ACCESSORY 1 Braid and Boot Mounting Feature 2 Rear Accessory Thread, Anti-rotation Teeth 3 No Accessory (e.g., Box Mount) SHELL TYPE 0 Square Flange Receptacle 4 Jam Nut Receptacle 6 Free Plug 7 Reduced Jam Nut Flange Receptacle COUPLING TYPE T Triple-start ACME Thread B Bayonet (Consult TE on Availability) CLASS CODE W Aluminum with Olive Drab Cadmium F Aluminum with Electroless Nickel Z Aluminum with Black Zinc Nickel K Stainless Steel SHELL SIZE -- INSERT ARRANGEMENT 09-11 Shell Size 9, 11 Way 11-23 Shell Size 11, 23 Way 13-41 Shell Size 13, 41 Way 15-64 Shell Size 15, 64 Way 19-118 Shell Size 19, 118 Way (Consult TE on Availability) CONTACT TYPE P Pin (Male) S Socket (Female) KEYING N Normal U Universal A, B, C, D, E OPTION CODE (3 DIGITS) OR MODIFICATION CODE 090 Supplied without Contacts 51 PCB Contacts AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 143 MIL-DTL-38999 Circular Connectors VERSATILE 38999-Style HDJ Series Connectors *M edium and high-density arrangements * 12 shell sizes and up to 128 contacts * 100% scoop proof design RELIABLE * Elastomer interface and wire seals * RFI fingers at mating interface and 360 backshell * Hard face socket insert * Contact retention mechanism integral to insert CONVENIENT * Simple assembly techniques with standard tooling * Standard MIL-C-39029 contacts * Positive bayonet locking serrations DEUTSCH HDJ/JN1003 Medium and High Density Connectors The HDJ Series connectors are bayonet coupling connectors specifically designed for Eurofighter use. The range comprises plugs, receptacles, and cable accessories. The series is intermateable and intermountable with connectors conforming to LN29729, EN3372, VG 96912 and the DEUTSCH AS range. The connectors are qualified in accordance with J 62.017. The connectors are based on MIL-DTL-38999 Series I coupling interface lengths and Series II diameters. Specifications MATERIALS * Shell: Aluminum alloy, plated olive drab cadmium * RFI Ring: Beryllium copper, plated nickel/cadmium * Inserts: Thermoplastic and fluorinated silicone elastomer * Contacts: Copper alloy, plated gold MECHANICAL * Vibration: Per J62.017 para. 2.11 * Durability: 500 mating cycles ENVIRONMENTAL * Service Temperature: -55 C to +175 C * Thermal Shock: As per J62.017 para. 2.4 * Sealing: Up to 30,000 m (100,000 ft.) altitude * Salt Spray Resistance: per MIL-DTL-38999 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 144 MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Dielectric Withstand Voltage ELECTRICAL * Insulation Resistance: 100,000 M @ 20C * Contact Current Rating: Size 22: 5 A Size 20: 7.5 A Size 16: 13 A Size 12: 23 A Size 8 Part Numbering DEUTSCH Series HDJ 07 Rating Class M N I II 14 - 35 P N - * CONNECTOR SERIES MODIFICATION Without Suffix With Contacts 090 Without Contacts SHELL STYLE 00 01H 02 03 06 07 Square Flange Receptacle Hermetic Box Mount Bulkhead Receptacle Free Plug with Grounding Fingers Jam Nut Receptacle ORIENTATION N, A, B, C, D (N and A only for Style 03) (N, A and D only for Size 8) CONTACT TYPE SHELL SIZE P Pin S Socket (for Style 03 use `PS' designator) INSERT ARRANGEMENT Part Numbering Eurofighter Series JN 1003 A 14 - 35 P N - * CONNECTOR SERIES SHELL STYLE A B FG H Dielectric Withstand Voltage (VACrms) Sea Level 22,000 m (70,000 ft.) 1300 800 1000 600 1800 1000 2300 1000 Jam Nut Square Flange Receptacle Free Plug with Grounding Fingers Box Mount SHELL SIZE INSERT ARRANGEMENT AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS MODIFICATION Without Suffix Without Contacts 1 With Contacts ORIENTATION N, A, B, C, D (N and A only for Style 03) (N, A and D only for Size 8) CONTACT TYPE P S Pin Socket PAGE 145 MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Square Flange Receptacle - Shell Style OO (JN 1003 Style B) E A F B G D A B P PANEL THICKNESS C H THREAD F E D C +0/-0.13 +0.15 +0/-0.13 0.10 (0.004) (+0/-0.005) (+0.016) Max. (+0/-0.005) Shell Size A 0.40 (0.016) B 0.13 (0.005) 08 20.62 0.812 15.10 0.594 12.00 0.472 0.4375 - 28 10 23.83 0.938 18.30 0.720 15.00 0.591 0.5625 - 24 12 26.19 1.031 20.60 0.811 14 28.57 1.125 23.00 0.906 HOLES O 3.6 .2 30.96 16 1.219 24.60 0.969 18 33.32 1.312 27.00 1.063 28.57 1.125 20 36.53 1.438 29.40 1.157 31.75 1.250 22 39.67 1.562 31.80 1.252 34.92 1.375 24 G Y F 42.90 1.689 G Max. H Thread UNEF Class 2a Z19.05 OW 0.6875 - 24 0.750 16.05 0.632 22.22 0.875 3.20 Z 0.126 34.90 1.374 3.70 0.146 P Max. E F G 25.40 1.000 0.8125 - 20 3.00 0.118 0.9375 - 20 18.21 0.717 14.00 0.551 1.0625 - 18 1.1875 - 18 A 38.10 1.500 15.29 0.602 D A 1.3125 - 18 2.26 0.089 1.4375 - 18 Millimeters Inches P PANEL THICKNESS H THREAD Panel Cutout D Shell Size W 0.2 08 Y 12 14 16 18 20 22 24 27.3 1.075 30.5 1.201 33.7 1.327 36.9 1.453 40.0 1.575 24.6 27.0 0.906 0.969 1.063 29.4 1.157 31.8 1.252 34.9 C 1.374 13.7 16.9 21.0 24.2 0.539 0.665 0.827 0.953 15.1 H ZTHREAD* 0.2 10 18.3 23.0 P PANEL20.6 THICKNESS 0.594 0.720 28.0 1.102 B 31.0 1.220 0.811 36.0 1.417 41.0 1.614 43.0 1.693 46.0 1.811 53.0 58.0 61.0 2.087 2.283 2.402 Millimeters Inches Y HOLES O 3.6 .2 Z AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 146 G OW Z Z OW F B Z OW HOLES O 3.6 .2 E Z MIL-DTL-38999 Circular Connectors F G 38999-Style HDJ Series Connectors Jam Nut Receptacle - Shell Style 07 (JN 1003 Style A) G F D A A *H Thread VG 96912 Style Consult TE for availability. P PANEL THICKNESS H THREAD D B Y H THREAD* P PANEL THICKNESS C Z OW F G HOLES O 3.6 .2 +0.13 Max. (+0.005) Shell Size A Max. B 0.41 (0.016) C 0.43/-0.41 (0.017/-0.016) D +0/-0.13 (+0/-0.005) 08 27.38 1.078 23.83 0.938 19.05 0.750 12.00 0.472 0.4375 - 28 10 30.56 1.203 26.97 1.062 22.22 0.875 15.00 0.591 0.5625 - 24 12 35.33 1.391 31.75 1.250 26.97 1.062 19.05 0.750 OW G H Thread UNEF Class 2a Z 0.6875 - 24 F 14 38.51 1.516 34.92 1.375 16 41.68 1.641 38.10 1.500 33.32 1.312 25.40 1.000 18 44.86 1.766 41.27 1.625 36.53 1.438 28.57 1.125 20 49.61 1.953 46.02 1.812 39.67 1.562 31.75 1.250 1.1875 - 18 22 52.78 2.078 49.23 1.938 42.88 1.688 34.92 1.375 1.3125 - 18 24 55.96 2.203 52.37 2.062 46.02 1.812 38.10 1.500 Y 30.18 1.188 Z P 22.22 0.875 23.24 0.915 H THREAD* 14.10 0.555 3.20 0.126 Max 1.60 0.063 Max 0.8125 - 20 0.9375 - 20 1.0625 - 18 D B P PANEL THICKNESS 1.4375 - 18 Millimeters Inches Panel Cutout Shell Size 08 10 12 14 18 24 Z 0.2 13.62 16.79 0.536 0.661 21.0 24.08 27.23 0.827 0.948 1.072 30.41 33.58 36.95 39.93 1.197 1.322 1.455 1.572 28.0 1.102 36.0 1.417 46.0 1.811 41.0 1.614 43.0 1.693 35.18 1.385 22 14.53 17.7 22.5 0.572 0.697 0.886 31.0 1.220 28.83 32.01 1.135 1.260 20 W 0.10 Y 25.7 1.012 16 38.36 41.53 1.510 1.635 53.0 58.0 61.0 2.087 2.283 2.402 Z OW Y Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 147 B MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Box Mount-Shell Style 02 (JN 1003 Style H) A G B E F A B OH OD OC P PANEL THICKNESS 5MM MAX P PANEL THICKNESS REAR MOUNTED FRONT MOUNTED Shell Size B A 0.13 0.40 (0.016) (0.005) OC Min. F E +0.00/-0.13 +0.15 (+0.016) Max. (+0.00/-0.005) OD +0.00/-0.13 (+0.00/-0.005) G Max. OH Max. 08 20.62 0.812 15.10 0.594 12.00 0.472 11.91 0.469 10 23.83 0.938 18.30 0.720 15.00 0.591 15.09 0.594 26.19 20.60 0.811 19.05 0.750 18.26 0.719 14 28.57 1.125 23.00 0.906 22.22 0.875 16 30.96 1.219 24.60 0.969 18 33.32 1.312 27.00 1.063 28.57 1.125 20 36.53 1.438 29.40 OA 1.157 31.75 1.250 22 39.67 1.562 31.80 1.252 24 42.90 1.689 34.90 1.374 12 CL 1.031 3.20 0.126 OB F 25.40 1.000 21.44 0.844 27.65 1.089 18.21 0.717 30.56 1.203 2 15.29 0.602 38.10 1.500 3.00 0.118 24.61 0.969 27.38 1.078 1 OC 34.92 1.375 3.70 0.146 16.05 0.632 P Max. 33.73 1.328 28.72 1.131 36.91 1.453 5 6 4 3 2.26 0.089 Millimeters Inches D E PLANFORM EXAMPLE B 41.00 MAX 18.21 0.13 - 0.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS F PAGE 148 OC P PANEL THICKNESS 5MM MAX P PANEL THICKNESS REAR MOUNTED FRONT MOUNTED MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Solder Mount-Shell Style 01H (JN 1003 Style E Type)* CL F 1 OA OB 5 6 OC 2 4 3 D E Shell Size OA 0.05 (0.002) B +0.00/-0.16 (+0.00/-0.006) C 0.05 (0.002) 08 17.45 0.687 12.00 0.472 14.20 0.559 10 20.24 0.797 15.00MAX 41.00 0.591 12 23.01 0.906 19.05 0.750 16.99 0.669 0.13 19.76 18.21 - 0.0 0.778 14 26.19 1.031 22.22 0.875 22.94 F 0.903 16 29.36 1.156 25.40 1.000 26.11 1.028 18 32.54 1.281 28.57 1.125 29.29 1.153 20 34.92 1.375 31.75 1.250 31.67 1.247 38.10 1.500 34.92 1.375 34.85 1.372 41.27 1.625 38.10 1.500 38.02 1.497 D 22 24 PLANFORM EXAMPLE D Max. E 1.16 (0.046) F Max. B 17.18 0.676 26.29 1.035 0.76 0.030 17.19 0.677 C26.30 1.035 Millimeters Inches *Shell Styles `01H' and `03' are not qualified to JN1003 5MM MAX P PANEL THICKNESS FRONT MOUNTED P PANEL THICKNESS REAR MOUNTED AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 149 D E PLANFORM EXAMPLE MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Through Bulkhead Receptacle Shell Style 03 (JN 1003 Style J Type)* B 41.00 MAX 0.13 18.21 - 0.0 F A D C 5MM MAX P PANEL THICKNESS FRONT MOUNTED P PANEL THICKNESS REAR MOUNTED C 0.10 (0.004) D +0/-0.13 (+0/-0.005) Shell Size A +0.40 (0.016) B 0.13 (0.005) 08 20.62 0.812 15.10 0.594 12.00 0.472 10 23.83 0.938 18.30 0.720 15.00 0.591 12 26.19 1.031 20.60 0.811 19.05 0.750 14 28.57 1.125 23.00 0.906 22.22 0.875 16 30.96 1.219 24.60 0.969 18 33.32 1.312 27.00 1.063 28.57 1.125 20 36.53 1.438 29.40 1.157 31.75 1.250 22 39.67 1.562 31.80 1.252 34.92 1.375 24 42.90 1.689 34.90 1.374 3.20 0.126 3.70 0.146 F +0/-0.13 (+0/-0.005) 16.05 0.632 3.00 0.118 25.40 1.000 38.10 1.500 P Max. 15.29 0.602 2.26 0.089 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 150 MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Plugs Plug with Grounding Fingers - Shell Style 06 (JN 1003 Style FG) B A H THREAD C LENGTH TAKEN UP ON MATING H Thread UNEF Class 2a Shell Size A Max. 08 18.64 0.734 0.4375 - 28 10 21.44 0.844 0.5625 - 24 12 25.81 1.016 0.6875 - 24 14 28.98 1.141 16 32.13 1.265 18 35.33 1.391 1.0625 - 18 20 38.10 1.500 1.1875 - 18 22 41.27 1.625 1.3125 - 18 24 44.45 1.750 B Max. 30.00 1.181 31.50 1.240 C Max. 0.8125 - 20 15.00 0.591 0.9375 - 20 1.4375 - 18 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 151 MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Accessories Protective Cap, Receptacle (JN 1003 Styles MA/MB)* STYLE MA (RING DETAIL) O 3.1 MM D4 D3 100 MM LENGTH TE DEUTSCH Part No. Eurofighter Ref. Shell Size HDJ12 - ** JN1003MB** ** HDJ13 - ** JN1003MA** ** Shell Size D3 D4 08 14.6 0.575 21.95 0.864 10 17.8 0.701 26.77 1.054 12 22.5 0.886 31.55 1.242 14 25.7 1.012 36.83 1.450 16 28.9 1.138 40.31 1.587 18 32.1 1.264 43.18 1.700 20 35.2 1.386 46.36 1.825 22 38.0 1.496 49.19 1.937 24 41.6 1.638 52.71 2.075 EYELET DETAIL O 3.1 MM 155 MM LENGTH E A F B Millimeters Inches *Protective caps are not qualified to JN1003 D A P PANEL THICKNESS AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS B C PAGE 152 LENGTH MIL-DTL-38999 Circular Connectors 38999-Style HDJ Series Connectors Accessories Protective Cap, Plug (JN 1003 Style MF) EYELET DETAIL O 3.1 MM 155 MM LENGTH TE DEUTSCH Part No. HDJ11 - ** Eurofighter Ref. Shell Size E JN1003MF** A ** B F D A B P PANEL THICKNESS AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS C PAGE 153 EYELET DETAIL O 3.1 MM 155 MM MIL-DTL-38999 Circular Connectors LENGTH 38999-Style HDJ Series Connectors Accessories Dummy Stowage (JN 1003 Style R) E A F B A D B P PANEL THICKNESS C TE DEUTSCH Part No. Eurofighter Ref. Shell Size HDJ10 - ** JN1003R** ** C 0.10 (0.004) D +0/-0.13 (+0/-0.005) Shell Size A +0.40 (+0.016) B 0.13 (0.005) 08 20.62 0.812 15.10 0.594 12.00 0.472 10 23.83 0.938 18.30 0.720 15.00 0.591 12 26.19 1.031 20.60 0.811 19.05 0.750 14 28.57 1.125 23.00 0.906 22.22 0.875 16 30.96 1.219 24.60 0.969 18 33.32 1.312 27.00 1.063 28.57 1.125 20 36.53 1.438 29.40 1.157 31.75 1.250 22 39.67 1.562 31.80 1.252 34.92 1.375 24 42.90 1.689 34.90 1.374 3.20 0.126 3.70 0.146 25.40 1.000 38.10 1.500 E +0.15 (+0.006) F +0/-0.13 (+0/-0.005) P Max. 16.05 0.632 3.00 0.118 18.21 0.717 15.292 0.602 2.266 0.089 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 154 MIL-DTL-38999 Circular Connectors Insert Arrangements SIZE 8 SIZE 10 08-35 08-98 10-35 10-98 6#22D (M) 3#20 (I) 13#22D (M) 6#20 (I) SIZE 12 12-04 4#16 (I) SIZE 14 12-35 12-98 22#22D (M) 10#20 (I) 14-19 19#20 (I) 14-35 14-97 37#22D (M) 8#20 4#16 (I) SIZE 16 16-08 8#16 (II) 16-26 26#20 (I) SIZE 16 SIZE 18 16-35 55#22D (M) 18-11 11#16 (II) 18-32 32#20 (I) SIZE 20 20-11 11#12 (I) 20-16 16#16 (II) 20-35 79#22D (M) 18-35 66#22D (M) SIZE 22 20-41 41#20 (I) 20-75 4 TWINAX #8 (M) SIZE 22 22-53 53#20 (I) 16-06 6#12 (I) 22-21 21#16 (II) 22-35 100#22D (M) SIZE 24 22-55 55#20 (I) 24-19 19#12 (I) 24-20 10#20 13#16 4#12 3 TWINAX #8 (N) SIZE 24 24-35 128#22D (M) 24-46 40#20 4#16 2#8 COAX (I) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 24-61 61#20 (I) PAGE 155 MIL-DTL-38999 Circular Connectors APPLICATION FLEXIBILITY Quadrax Connectors * Available in various shell sizes: 9 (1Q1), 17 (2Q2), 19 (4Q4), 21 (4Q4) and 25 (8Q8) * Accepts standard backshells RUGGED * Designed for use with wire seal boots for sealing and optimized alignment * Front metal-shell design provides a full ground plane SAVES WEIGHT Custom 38999-Style Series III Connectors *L ightweight composite rear shell TE Connectivity (TE) offers the highly versatile Quadrax multi-signal contact system consisting of two differential pairs (matched impedance) used with quadraxial Ethernet and Fiber Channel cables.* available in size 19 Specifications ELECTRICAL * Bandwidth: Up to 3 GHz * Data Rate: >2 Gb/s * Characteristic Impedance: 100W ( 10W) * Maximum Voltage Rating: 500 Vrms @ sea level * Dielectric Withstanding Voltage: 1000 VACrms between any two contacts @ sea level 500 VACrms between any contact and outer shell @ sea level MATERIALS * Contacts, Shells, Ferrules: Copper alloy with gold over nickel finish One-piece thermoplastic dielectric MECHANICAL/ENVIRONMENTAL * Maximum Mating Force: 2.75 lbf. * Minimum Unmating Force: 1.25 lbf. * Durability: 500 mating cycles APPLICATIONS * Commercial Avionics Systems * Aircraft Data Networks * Military Communications * In-Flight Entertainment * Space *Metal ground plane only STANDARDS AND TEST REPORTS The connectors in this section are unique for metal ground plane Quadrax applications and are only inter-mateable with connectors of the opposite gender in this catalog section. * TE Product Specification: 108-2199 * TE Test Reports: 501-660 * Application Specifications: 114-13163 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 156 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Shell Size 9 17 19 21 23 25 Part No. 1738916 1811184 2157694 1877384 1877774 2157455 2157695 1877775 1738974 1877732 1811901 2157696 1811902 2221849 1954355 1954353 2101633 1877921 1954577 2221366 1811928 1811927 2157628 2101395 1996625 Type Receptacle Receptacle Receptacle Plug Receptacle Receptacle Receptacle Plug Receptacle Receptacle Receptacle Receptacle Plug Receptacle Plug Receptacle Receptacle Plug Receptacle Receptacle Plug Receptacle Receptacle Receptacle Receptacle Description 1Q1, FR-FR, Jam Nut Style, with PC Tail Contacts 1Q1, FR-FR, PCB Mount with Stand-offs and PC Tail Contacts 1Q1, RR-RR, Jam Nut Style 1Q1, RR-RR 2Q2, RR-RR 2Q2, FR-FR, PCB Mount 2Q2, RR-RR, Jam Nut Style 2Q2, RR-RR 4Q4, FR-FR, without PC Tail Contacts 4Q4, FR-FR, with PC Tail Contacts 4Q4, RR-RR 4Q4, RR-RR, Jam Nut Style 4Q4, RR-RR 4Q4, with Threaded Mounting Holes 4Q4, RR-RR 4Q4, FR-FR, with PC Tail Contacts 4Q4, RR-RR, Flange Mount 6Q6, RR-RR 6Q6, RR-RR 6Q6, FR-FR, with PC Tail Contacts 8Q8, RR-RR 8Q8, RR-RR 8Q8, RR-RR, Jam Nut Style 8Q8, FR-FR, with PC Tail Contacts 8Q8, FR-FR, PCB Mount with Stand-offs and PC Tail Contacts See TE Customer Drawing for finish options Custom 38999-Style Series III Quadrax Connectors Plug, Shell Size 9 Single Quadrax, RR-RR Part No. 1877384 O .855 [21.72] MAX. OVER KNURL O .429 [10.90] O .727 [18.47] O .520 [13.21] .020 [.508] 1.527 [38.79] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 157 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 9, 38999 Style Single Quadrax, FR-FR Jam Nut Style Part No. 1738916 1.064 [27.03] O 1.185 [30.10] 1.064 [27.03] .885 [22.48] Contacts sold separately (unless noted) .662 [16.81] .425 [10.79] Receptacle, Shell Size 9, Single Quadrax, FR-FRPCB Mount with Stand-offs Part No. 1811184 (with PC tail contacts) .72 [18.29] .72 [18.29] .937 [23.8] 6-32 UNF .25 Deep 4X .818 [20.78] .16 [4.06] .329 [8.36] Receptacle, Shell Size 9, Single Quadrax, RR-RR Jam Nut Style Part No. 2157694 1.063 .015 [27.00 .38] .107 [2.72] 1.680 [42.67] MAX. .889 [22.58] MAX. 1.063 .015 [27.00 .38] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 158 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Plug, Shell Size 17, Arrangement 2Q2, RR-RR Part No. 1877775 O1.513 [38.43] MAX. OVER KNURL .379 [9.63] REF. 1.210 [30.73] O 1.270 [32.26] O .748 [19.0] O 0.917 [23.29] .022 [0.56] .752 [19.1] REF. Receptacle, Shell Size 17, Arrangement 2Q2, RR-RR Part No. 1877774 1.062 [26.97] .969 [24.61] 1.232 [31.29] .818 [20.76] .132 [3.34] 1.311 .010 [33.3 0.25] O 1.183 [30.05] O .748 [19.00] .090 [2.29] Contacts sold separately (unless noted) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 1.590 [40.39] REF. .683 [17.34] REF. PAGE 159 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 17, Arrangement 2Q2, FR-FR Part No. 2157455 .818 [20.76] .805 [20.45] 2X 1.311 .010 [33.30 .25] .400 [10.16] TYP .604 [15.24] O .062 1.57 REF. 1.096 [27.84] TYP .470 [11.94] .509 [12.93] .060 [1.52] .096 [2.44] .100 REF. [2.54] Receptacle, Shell Size 17, Arrangement 2Q2, RR-RRJam Nut Style Part No. 2157695 1.626 .015 [41.40 .38] .107 [2.72] MAX. 1.626 .015 [41.40 .38] .889 [22.58] MAX. 1.355 [34.42] MAX. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 160 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Plug, Shell Size 19, Arrangement 4Q4, RR-RR Part No. 1811902 O1.513 [38.42] MAX. OVER KNURL .380 [9.64] REF. 1.210 [30.73] O 1.376 [34.95] O 1.022 [25.96] O .840 [21.34] .020 [0.51] .75 [19.04] REF. Receptacle, Shell Size 19, Arrangement 4Q4, RR-RR Part No. 1877732 (w/ PC Tail Contacts) Part No. 1738974 (connector only) 1.156 [29.36] 1.156 [29.36] 1.435 [36.45] 6-32 UNF .25 Deep 4x Contacts sold separately (unless noted) O 1.244 [31.60] .118 [3.00] .818 [20.76] .400 [10.16] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 161 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 19, Arrangement 4Q4, RR-RR Part No. 1811901 1.156 [29.36] 1.062 [26.97] 1.232 [31.29] .132 [3.34] 4X 1.435 [36.45] .818 [20.76] O .840 [21.34] O 1.244 [31.60] .090 [2.29] .683 [17.34] REF. 1.590 [40.39] REF. Receptacle, Shell Size 19, Arrangement 4Q4, RR-RR Jam Nut Style Part No. 2157696 1.811 .015 [46.00 .38] .139 [3.53] 1.811 .015 [46.00 .38] .889 [22.58] MAX. 1.355 [34.42] MAX. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 162 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 19 Arrangement 4Q4, With Threaded Mounting Holes Part No. 2221849 .818 [20.78] .666 [16.92] 4 PLC .604 [15.34] .125 [3.18] .648 0.15 [16.46 3.81] O 1.244 [31.60] O 1.110 [28.19] TYP. 1.435 0.10 [36.45 2.54] SQUARE O .840 [21.34] .470 [11.94] .509 [12.93] 1.277 [32.44] MAX. Plug, Shell Size 21, Arrangement 4Q4, FR-FR Part No. 1954354 O 1.639 [41.63] 1.141 [28.98] .690 [17.53] O 1.502 O 1.149 [38.15] [29.18] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS .344 [8.74] O .950 [24.13] PAGE 163 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 21, Arrangement 4Q4, FR-FR Part No. 1954353 1.250 [31.75] TYP. .315 [8.00] .200 [5.08] 1.499 [38.07] TYP. .818 [20.78] .298 [7.57] Receptacle, Shell Size 21 38999 Style Arrangement 4Q4, RR-RR Flange Mount Part No. 2101633 O .950 [24.13] REF. 1.232 [31.29] Plug, Shell Size 23, Arrangement 6Q6 Part No. 1877921 1.72 [43.69] MAX. OVER KNURL Contacts sold separately (unless noted) 1.210 [30.73] .024 [0.61] .379 [9.63] .750 [19.05] REF. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 164 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 23, Arrangement 6Q6, Part No. 1954577 1.689 .010 TYP. [42.90 0.25] .156 TYP. [3.96] 1.590 TYP. [40.39] 1.375 TYP. [34.93] 1.250 TYP. [31.75] .818 [20.78] .090 [2.29] Receptacle, Shell Size 23 38999 Style, Arrangement 6Q6, PCB Mount Part No. 2221366 1.689 .010 [42.90 0.25] TYP. .604 [15.34] .100 [2.54] REF. 1.495 [37.97] 1.375 [34.93] TYP. .470 [11.94] .509 [12.93] .818 [20.78] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS .400 [10.16] TYP. .118 REF. [3.00] .060 [1.52] PAGE 165 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Plug, Shell Size 25, Arrangement 8Q8, RR-RR Part No. 1811928 O 1.887 [47.92] MAX. OVER KNURL 1.665 [42.29] O1.746 [44.35] O 1.397 [35.48] O 1.400 [35.36] .816 [20.73] .014 [0.36] Receptacle, Shell Size 25 Arrangement 8Q8, RR-RR Part No. 1811927 1.500 [38.1] 1.375 [34.93] 1.666 [42.32] .156 [3.96] 1.811 .010 [46.0 0.25] .818 [20.76] .090 [2.29] .759 [19.27] O 1.620 [41.15] O 1.397 [35.48] Receptacle, Shell Size 25 Arrangement 8Q8, FR-FR Part No. 2101395 (w/ PC Tail Contacts) .818 [20.8] .805 8 PLC. .604 [15.34] 1.811.010 [46.0.25] TYP .40 TYP [10.16] O 1.620 [41.15] TYPICAL 1.500 [38.1] TYP .470 [11.94] .509 [12.93] .060 [1.52] .097 REF [2.46] .10 [2.54] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 166 MIL-DTL-38999 Circular Connectors Custom 38999-Style Series III Quadrax Connectors Receptacle, Shell Size 25 38999 Style, Arrangement 8Q8,RR-RR Jam Nut Part No. 2157628 2.189 .015 [55.60 3.81] 2.189 .015 [55.60 3.81] .139 [3.53] Contacts sold separately (unless noted) .889 [22.58] MAX. 1.675 [42.55] MAX. Receptacle, Shell Size 25, Arrangement 8Q8, FR-FR Part No. 1996625 .818 [20.78] .805 [20.45] 8 PLC .604 [15.34] 1.811 .010 [46.00 2.54] TYP. .333 REF. [8.46] 4 PLC O 1.620 [41.15] .470 [11.94] .509 [12.93] .030 REF. [0.76] .10 [2.54] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 167 MIL-DTL-38999 Circular Connectors Quadrax Contacts PC Tail Contacts, Pin FAST, EASY ASSEMBLY * One-piece dielectric inserts for easy assembly and to help lower applied cost *C rimp type, screw machined, 24 AWG contacts *Q uadrax size 8 shells are keyed per ARINC 600 for correct orientation *A symmetric standoff leg provides built-in keying for direct attach to PC board HIGH PERFORMANCE * TE's Quadrax contacts support 100 GbE and 150 Fibre Channel *A vailable silicone seal boots are rated for 50,000 ft. altitude immersion VERSATILE *C ompatible with a wide range of rectangular and circular connectors *C able-applied crimp contacts and PC tail contacts for boardmount soldering Part No. Dim A 1445626-1 5.79 .228 1445626-2 10.72 .422 1445626-3 4.60 .181 1445626-4 7.54 .297 1445626-5 7.54 .297 Notes Solder Dipped Tails Millimeters Inches Crimp Contact Kits Part No. Hex Crimp Wire Seal Boot 1445693-1 5.54 .218 No 1445692-3 1445693-3 5.54 .218 Yes 1445692-4* 1445693-4* -- Yes Pin Socket 1445692-1 Reference cables: NF24Q100, NF26Q100, 24443/03130X-4(LD), 24443/9P025X-4(LD); Raychem CEC-RWC-18687, Raychem CEC-RWC-18664 1445692-5 1445693-5 5.54 .218 Yes 1445692-6 1445693-6 5.54 .218 No Reference cables: F4703-3, F4704-4 (Insulation Diameter Is Larger) 1877039-1 1877040-1 5.87 .231 No 1877039-2 1877040-2 5.87 .231 Yes Reference cables: 26473/02006X-4(LD); Raychem CEC-RWC-18684, Raychem CEC-RWC-18680 Millimeters Inches * Qualified to Boeing BACC47GA1 (Pin) and BACC47GB1 (Socket) Crimp Contacts with Heat-Shrink Tubing Part No. Pin Socket 1811269-1 1811010-1 Hex Crimp 5.54 .218 Millimeters Inches Direct Attach PCB Contacts Part No. Impedance Tail Length Dim A 1954576-1 150 Ohms 3.18 .125 6.86 .270 1954576-2 100 Ohms 3.18 .125 6.86 .270 1954576-3 100 Ohms 5.21 .205 6.86 .270 Millimeters Inches Differential Twinax Contacts Part No. Pin Socket 1811865-1 1811866-1 Hex Crimp 5.54 .218 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 168 MIL-DTL-38999 Circular Connectors Quadrax Contacts PC Tail Contacts Part No. Type 187-0095-21 Pin Pin 187-0121-21 7.00 .276 ARINC 600, FAST 11.40 .449 FDBA 50, FAST 6.35 .250 187-0121-01 187-0121-08 8.10 .319 8.10 .319 187-0095-26 187-0178-08 Notes 7.00 .276 187-0095-01 187-0095-06 Dim A Pin 7.45 .293 6.35 .250 ARINC 600, FAST, FDBA 7.45 .293 187-0121-26 187-0136-08 Socket 7.30 .287 187-0206-08 Pin 12.50 .492 MIL-DTL-38999 Series I, II, and III 187-0281-08 Pin 6.80 .268 983 Series (Arrangement 20-04) ARINC 600, FAST, FDBA Millimeters Inches Crimp Contacts Part No. Type Standard Notes 187-0205-08A* Socket EN3155-075F DMC-M 187-0204-08A* Pin EN3155-074M DMC-M 187-0109-08 Socket ABS 0974 ARINC 600, FAST, FDBA, 983 Series 187-0108-08 Pin ABS 0973 ARINC 600, FAST, FDBA, 983 Series 187-0110-08 Pin GSC-01-31869-00** -- 187-0191-08 Socket HDDS 105 Specific ARINC 600, FAST *"A" suffix indicates sealing sleeve ** Gore cable specific AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 169 MIL-DTL-38999 Circular Connectors Quadrax Contacts (continued) O .313-.316 [7.95-8.03] Dim. Size 8 Quadrax A PCB Pin Contact Front Release/ Front Remove Design Part No. 1445626-1** ** various tail lengths .079 .001 [2.00 0.03] O .313-.316 [7.95-8.03] Dim. A O .217-.219 [5.51-5.56] O .273-.276 [6.93-7.01] .079 .001 [2.00 0.03] O .273-.276 [6.93-7.01] Blank Front Release/ Front Remove Design Part No. 1604940-2 Size 8 Quadrax Pin Contact -- Crimp Style Rear Release/ Rear Remove Design Part No. 1445692-1* * -3 with boot Size 8 Quadrax Socket Contact -- Crimp Style Rear Release/ Rear Remove Design Part No. 1445693-1* * -3 with boot .505-.515 [12.82-13.08] Wiring Key (Index Line) O .313-.316 [7.95-8.03] O .217-.219 [5.51-5.56] .111 [2.82] O .248 [6.299] Ref. .056 [1.41] .665 Ref. [16.89] Quadrax Cable (not included, shown for reference only) Wiring Key (Index Line) O .287 [7.31] O .313-.316 [7.95-8.03] .111 [2.82] .056 [1.41] O .248 [6.299] Ref. .595 [15.11] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS .677 Ref. [17.2] Quadrax Cable (not included, shown for reference only) PAGE 170 MIL-DTL-38999 Circular Connectors Quadrax Contacts (continued) .020 Pin Position Feature Position 2 Cable shown for Illustration only; not included in kit .470 O .350.003 .155 .160 .125.015 PC Tail Contact - Direct Attach to PCB * 100 and 150 ohm Systems * Simple Direct Attach to PCB without connector for component reduction * Designed from ARINC size 8 Quadrax contacts * Low cost solution from both assembly and component ends Part Number 1954576-1, -2: B = .125 Part Number 1954576-3: B = .205 Part No. Impedance () Dim A (Max) Dim B 1954576-1 150 6.86 [.270] 3.18 [.125] 1954576-2 100 6.35 [.250] 3.18 [.125] 1954576-3 100 6.35 [.250] 5.21 [.205] Millimeters [Inches] Size 8 Differential Twinax Contacts O .2179 Ref. [5.535] 100 Ohm Differential Pair Twinax Contact * Designed to help meet the requirements of ARINC Specification 810 for 100 ohm size 8 non-concentric twin-axial contacts * Works in all connectors accepting ARINC 600 style Quadrax contacts .510 Ref. [12.95] .665 Ref. [16.89] Wiring Key (Index Line) O .218 Ref. [5.53] O .3140 [7.976] Ref. .056 [1.41] O .2480 Ref. [6.299] Twinax Cable (not included, shown for reference only) .111 [2.82] Part No. 1811865-1 Wiring Key (Index Line) O .313-.316 [7.951-8.026] .056 Ref. [1.41] .595 Ref. [15.11] .677 Ref. [17.20] O .287 [7.31] Max. O .2480 Ref. [6.299] Twinax Cable (not included, shown for reference only) .111 [2.82] Part No. 1811866-1 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 171 MIL-DTL-38999 Circular Connectors Quadrax/Twinax Contact Accessories Size 8 Quadrax Extraction Tool Part No. 1738894-1 1738894-1 Size 8 Removal Tool 1.50 [38.1] 1.28 [32.5] O .328 [8.3] O .283 [7.2] Seal Boots .82 [20.8] .82 [20.8] O .355 [9.0] O .275 [6.9] O .275 [6.9] .82 [20.8] O .355 [9.0] O .275 [6.9] .32 [8.1] .32 [8.1] Wire Seal Boot Part No. 1811481-1 Cable O.D. .145-.175 .218 Hex Crimp O .355 [9.0] .32 [8.1] Wire Seal Boot Part No. 1811943-1 Cable O.D. .170-.200 .231 Hex Crimp 1.40 [35.36] O .275 [6.99] O .355 [9.02] .88 [22.35] Solid Seal Boot Part No. 1811633-1 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 172 O .275 [6.9] MIL-DTL-38999 Circular Connectors RUGGED * * * * CeeLok FAS-X Connectors MIL-DTL-32546 style Zero bit error rate Proven AS39029 crimp contacts Uses 38999-style shell FAST AND QUIET * 1 G or 10 GbE data delivery * Excellent impedance matching and minimal crosstalk * Size 25 shell supports up to four Ethernet channels HIGH PERFORMANCE *D esigned for use in rugged environments * Ideal choice for 10G Ethernet, IEEE 1394, USB 2.0 and other high-speed protocols * Optimized shielding arrangement for superior signal integrity CONVENIENT *F ast field assembly, termination, and repair * Available with aluminum or composite shells with a variety of finishes * Install/repair using standard insertion/removal and crimping tools * Range of inserts available for Size 25 shell for other connectivity needs The High-Performance, Rugged Solution for High-Speed Networks CeeLok FAS-X connectors with AS39029 contacts were designed for rugged environments and help to provide reliable, consistent high-speed performance. RJ45 connectors in 38999 shells are much larger than the CeeLok FAS-X connector (shell size 19 versus shell size 11). Additionally, the insulation displacement crimp technology may be unsuitable for use in certain harsh environments for which the M39029 crimp contacts used in the CeeLok FAS-X connector were intentionally designed. 24.89 mm [0.98"] Dia. 38.35 mm [1.51"] Dia. 47.75 mm [1.88"] Dia. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 173 MIL-DTL-38999 Circular Connectors CeeLok FAS-X Connectors Performance Characteristics ELECTRICAL DATA APPLICATIONS * Dielectric Withstanding Voltage: 1300 VAC * Contact Current Rating (Amps/Contact): 5 * Military and Aerospace High-Speed Networking * Gigabit Ethernet and 10G Ethernet Networks * IEEE 1394b I/O * Fibre Channel Networks * Modular 38999 MATERIALS *S hells: Aluminum or composite, nickel plated *C ontact Finish: Gold STANDARDS AND TEST REPORTS MECHANICAL/ENVIRONMENTAL * TE Qualification Test Reports: 10065 and 20101203 *T emperature Rating: -65C to +200C * Mating Cycles (Min.): 500 * Plug Diameter: 0.984" and 1.889" (24.99 mm and 47.98 mm) * Sealing IP Rating: IP67 * Sealing Altitude Immersion: 50,000' Excellent Signal Integrity at Gigabit Rates Excellent Impedance Matching CeeLok FAS-X connectors are designed to maintain a highly matched 100-ohm impedance, with excellent signal integrity. Differential Insertion Loss 0 -5 0.0 -0.2 -10 -0.4 Magitude (dB) More High-Frequency Headroom -0.6 -15 -0.8 -1.0 -20 -1.2 1 GbE (Cat 5e) Link Limit -25 -1.4 -1.6 0 50 100 150 -30 -35 200 250 300 Frequency (MHz) 350 400 450 500 10 GbE (Cat 6a) Link Limit -40 -45 0 50 100 150 200 250 300 350 400 450 500 Frequency (MHz) Zero Bit Error Rate (BER) under Rugged Testing The CeeLok FAS-X connector was tested by TE for bit errors for a high speed signal (1.0625 Gb/s) while simultaneously being subjected to random vibration and temperature cycling between -65C and +200C. No bit errors were detected. Differential Return Loss 0 10 GbE (Cat 6a) Link Limit 1 GbE (Cat 5e) Link Limit -10 -20 -30 Magnitude (dB) The design and close impedance matching of the CeeLok FAS-X connector helps give you more performance margin to tolerate noisy environments that are sensitive to harmful interference. -40 -50 For more information, request Test Reports 10065 and 20101203 from TE. -60 -70 -80 0 50 100 150 200 250 300 350 400 450 500 Frequency (MHz) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 174 MIL-DTL-38999 Circular Connectors Differential NEXT D38999 Size 11 Connector MOD Def Standard 23-04 Pinout Differential NEXT: One Mated Pair Differential NEXT: 1 Mated Pair 0 -10 1 GbE (Cat 5e) Link Limit Differential NEXT (dB) -20 10 GbE (Cat 6a) Link Limit PASS FAIL -30 -40 -50 -60 -70 -80 -90 -100 0 50 100 150 200 250 300 350 400 450 500 Frequency (MHz) Differential NEXT: Pairs Differential NEXT:5 5Mated Mated Pairs Differential NEXT (dB) 0 10 GbE (Cat 6a) Channel Limit 1 GbE (Cat 5e) Channel Limit -20 FAIL FAIL -40 -60 -80 -100 -120 0 50 100 150 200 250 300 350 400 450 500 450 500 450 500 Frequency (MHz) CeeLok FAS-X Connector DifferentialDifferential NEXT: One Mated Pair NEXT 0 -20 10 GbE (Cat 6a) Link Limit 1 GbE (Cat 5e) Link Limit Magnitude (dB) -40 -60 -80 -100 -120 0 50 100 150 200 250 300 350 400 Frequency (MHz) DifferentialDifferential NEXT: 5 NEXT Mated Pairs 0 -20 10 GbE (Cat 6a) Channel Limit 1 GbE (Cat 5e) Channel Limit -40 -60 -80 -100 -120 0 50 100 150 200 250 300 350 400 Frequency (MHz) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 175 MIL-DTL-38999 Circular Connectors Mil Connectors ORDERING INFORMATION Part Numbering System CFX20 J 2532 P Z N xxx GENERAL IDENTIFIER CFX20 Square Flange Receptacle (38999) CFX21 In-Line Receptacle (38999) CFX24 Jam Nut Receptacle (38999) CFX26 EMI/RFI Plug (38999) CFX30 Square Flange Receptacle (Braid Clamp Backshell) CFX34 Jam Nut Receptacle (Braid Clamp Backshell) CFX36 EMI/RFI Plug (Braid Clamp Backshell) CFX50 Square Flange Receptacle (Push-Pull Lanyard) (81703) CFX54 Jam Nut Receptacle (Push-Pull Lanyard) (81703) CFX58 Plug (Push-Pull Lanyard) (81703) CFX59 Rack-and-Panel Plug (Push-Pull Lanyard) (81703) CLASS (MATERIAL AND FINISH) M Nickel-Plated Composite J O. D. Cadmium-Plated Composite F Nickel-Plated Aluminum W O. D. Cadmium-Plated Aluminum A Passivated Stainless Steel T PTFE Nickel-Plated Aluminum Z Black Zinc Nickel-Plated Aluminum SHELL SIZE AND CONTACT ARRANGEMENT 1108 Single-Channel, Shell Size 11, 8 Size 22 Contacts 2532 Quad-Channel, Shell Size 25, 32 Size 22 Contacts 1104 Single-Channel Fibre Channel, Shell Size 11 2516 Quad-Channel Fibre Channel, Shell Size 25 2500 Quad-Channel, Shell Size 25, No Inserts or Contacts CONTACT TYPE AND PLATING P Pin, Selective Gold Plating S Socket, Selective Gold Plating F Pin, Full Gold Plating G Socket, Full Gold Plating H Pin, High-Reliability Finish J Socket, High-Reliability Finish A No Pin Contacts Included B No Socket Contacts Included TERMINATION TYPE Z Crimp A .232" Long Solder Tail (Contact TE for other tail lengths) KEYING POSITIONS N, A, B, C, D, E (N is normal) MODIFICATIONS -1A Without Backshell -1077 Without Grommet AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 176 MIL-DTL-38999 Circular Connectors Single-Channel D38999 Circular, Shell Size 11 Square Flange Receptacle Back Panel Mounting Max Distance between BackScrews Panel Mounting Mounting Max Distance between Mounting 20.62 Screws [.812] 20.62 [.812] 2x O 26.19 0.28 [2x O 1.031 .011] 2x O 26.19 0.28 [2x O 1.031 .011] 4x O 3.25 0.13 [4x4x O .128 .005] O 3.25 0.13 [4x O .128 .005] CFX20*1108*** 4x O 20.62 [4x O 20.62 .812 4x O [4x O .812 4x O 18.26 [4x 4x O O .719] 18.26 [4x O .719] 20.62 [.812] 20.62 [.812] O 20.19 [O .795] O 20.19 MIN. [O .795] MIN. 3.28 0.076 [.129 3.28.003] 0.076 [.129 .003] 4x O 3.25 0.127 3.25 .005] 0.127 [4x4x OO .128 [4x O .128 .005] 18.26 18.26 [.719] [.719] O 15.88 O 15.88 [O .625] [O .625] MIN. MIN. 19.51 .140 .000 19.51 .140 .000 [.768 .055 .000 ] [.768 .055 .000 ] 3.66/2.11 3.66/2.11 [.144/.083] [.144/.083] 18.26 18.26 [.719] [.719] Front Panel Mounting Panel Mounting MaxFront Distance between Red Fully Mated Red Band Fully Mated Indicator Ref. Indicator Band Ref. Max Distance between Mounting Screws Mounting Screws Master Keyway Master Keyway 4.95 0.076 [.195 .003] 4.95 0.076 [.195 .003] 85.75 [3.376] 85.75 [3.376] REF. REF. 62.74 [2.470] 62.74 [2.470] REF. REF. Shell, Receptacle Shell, Receptacle Environmental Backshell Environmental Backshell Part Marking Part Marking Blue Band Ref. Blue Band Ref. OO34.90 34.90 0.28 0.28 [O [O1.374 1.374 .011] .011] Jam Nut Receptacle CFX24*1108*** OO 19.58 .000 19.58 .000 .025 .025 [O [O .771 .000 ] ] .771 .000 .010 .010 .028 .011 O 20.96 [O .825 [O .825 ] ] O 20.96 .028 .011 .025.025 .010.010 86.82 86.82 [3.418] [3.418] REF. REF. Jam Nut Mounting Jam Nut Mounting Panel Thickness: 157 - 320 [0.062 - 0.126] Panel Thickness: 157 - 320 [0.062 - 0.126] Torque: 40/45 inch-lbs Torque: 40/45 inch-lbs O 19.05 3.23 O 19.05 3.23 [O .750 .127] [O .750 .127] Plug Master Key 52.91 [2.083] REF. CFX26*1108*** Socket Insert Marking Shown Above Connector with 1077 Modification Backshell Less Grommet Blue Band Ref. 85.27 [3.357] REF. Shell, Plug R. F. I. Assembly O 24.99 [O .984] MAX. Environmental Backshell 14.25 [.561] REF. 2x O 46.00 0.28 [2x O 1.811 .011] Back Panel Mounting Max Distance between Mounting Screws AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 38.10 [1.500] 4x O 3.91 0.13 [4x O .154 .005] 2x 38.10 2x 34.93 [1.375] [1.500] Master Keyway PAGE 177 MIL-DTL-38999 Circular Connectors Single-Channel D38999 Circular, Shell Size 11, PCB Mount Master Keyway Square Flange Receptacle 5.89 [.232] (Consult TE for Other Lengths) CFX20*1108*** M15 X 1.0 - 6g 0.100R Thread Front View Pin Insert Marking Shown Above Blue Band Ref. Rear View Red Fully Mated Indicator Band Ref. 18.26 [.719] 3.43 [.135] 1.19 [.047] 18.26 [.719] 1.19 [.047] 3.43 [.135] O 2.79 0.13 [O .110 .005] 4x O 3.25 0.13 [4x O .128 .005] 8x O .89 .08 [8x O .035 .003] Single-Channel D38999 Circular, Shell Size 11, PCB Mount Jam Nut Receptacle O Ring Master Keyway O 34.90 0.28 [O 1.374 .011] CFX24*1108*** Panel Nut M15 X 1.0 - 6g 0.100R Thread 5.89 [.232] (Consult TE for Other Lengths) M20 X 1.0 - 6g 0.100R Thread Front View Pin Insert Marking Shown Above Red Fully Mated Indicator Band Ref. Blue Band Ref. Rear View 3.43 [.135] 8x O .889 0.076 [8x O .035 .003] 1.19 [.047] 1.19 [.047] 3.43 [.135] .25 19.58 .000 [.771 .010 .000 ] O 2.79 0.13 [O .110 .005] .25 O 20.96 .000 [O .825 .010 .000 ] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 178 MIL-DTL-38999 Circular Connectors Commercial Single-Channel Circular, Shell Size 11 2x O 26.19 0.28 [2x O 1.031 .011] Back Panel Mounting Square Flange Receptacle with Braid Clamp Backshell Max Distance between Mounting Screws Master Keyway 20.62 [.812] 4x O 3.25 0.13 [4x O .128 .005] CFX30*1108*** 4x O 18.26 [4x O .719] 20.62 [.812] O 20.19 [O .795] MIN. 3.25 0.020 [.128 .008] 4.93 0.020 [.194 .008] 55.47 [2.184] REF. 19.51 1.40 .000 [.768 .055 .000 ] 4x O 3.25 0.13 [4x O .128 .005] 4x O 20.62 [4x O .812 Shell, Receptacle 3.66/2.11 [.144/.083] Backshell 18.26 [.719] O 15.88 [O .625] MIN. Front Panel Mounting Red Fully Mated Indicator Band Ref. Max Distance between Mounting Screws Part Marking Blue Band Ref. Red Fully Mated Indicator Band Ref. O 34.90 0.28 [O 1.374 .011] Jam Nut Receptacle with Braid Clamp Backshell Blue Band Ref. Red Fully Mated Indicator Shell, Band Ref. Receptacle O 34.90 0.28 [O 1.374 .011] Part Blue Band Ref.Marking Shell, Receptacle Part Marking Backshell Backshell 19.05 0.13 [.750 .005] CFX34*1108*** Pin Insert Marking Shown Above 22.23 [.875] Hex Coupling Ring 19.05 0.13 [.750 .005] 22.23 [.875] Hex Coupling Ring Pin Insert Marking Shown Above 56.54 [2.226] REF. 56.54 [2.226] REF. O 19.58 .000 .25 O 19.58 .000 .000 .25 [O .771 .010 ] [O .771 .000 .010 ] Jam Nut Mounting PanelNut Thickness: 1.57 - 3.20 [0.062 - 0.126] Jam Mounting Torque: 40/45 inch-lbs Panel Thickness: 1.57 - 3.20 [0.062 - 0.126] Torque: 40/45 inch-lbs .25.25 O 20.96 .000 O 20.96 .000 [O .825 .010 ] [O .825 .010 .000 .000 ] EMI/RFI Plug with Braid Clamp Backshell CFX36*1108*** Socket Insert Marking Shown Above Socket Insert Marking Shown Above Blue Color Band Ref. Shell, Plug Blue Color Band Ref. R. F. I. Assembly Shell, Plug R. F. I. Assembly 24.99 [O .984] MAX. Backshell Backshell 22.23 [.875] Hex Coupling Ring 24.99 [O .984] MAX. 22.23 [.875] Hex Coupling Ring 57.53 [2.265] REF. 57.53 [2.265] REF. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 179 Backshell Less Grommet 85.27 [3.357] REF. Blue Band Ref. Shell, Plug R. F. I. Assembly O 24.99 [O .984] MIL-DTL-38999 Circular Connectors MAX. Environmental Backshell 14.25 [.561] REF. Quad-Channel D38999 Circular, Shell Size 25 Square Flange Receptacle 2x O 46.00 0.28 [2x O 1.811 .011] Back Panel Mounting Max Distance between Mounting Screws Master Keyway 38.10 [1.500] CFX20*2532*** 2x 38.10 2x 34.93 [1.375] [1.500] 4x O 3.91 0.13 [4x O .154 .005] 38.10 [1.500] O 42.47 [O 1.672] MIN. 4x 3.94 0.08 [4x .155 .003] .140 18.69 .000 [.736 .055 .000 ] 4x O 3.91 0.13 [4x O .154 .005] 34.93 [1.375] 4x 6.17 0.08 [4x .243 .003] 61.62 [2.426] REF. Shell, Receptacle 4.34 /2.11 [.171/.083] O 37.72 [O 1.485] MIN. 34.93 [1.375] Front Panel Mounting Max Distance between Mounting Screws Master Keyway Blue Band Ref. Red Fully Mated Indicator Band Ref. Environmental Backshell Master Keyway Jam Nut Receptacle O 43.43 .000 .25 [O 1.710 .000 .010 ] CFX24*2532*** O 43.43 .000 .25 [O 1.710 .000 .010 ] O 58.70 [O 2.311] REF. Pin Insert Marking Shown Above 85.55 [3.368] O 58.70 [O 2.311] REF. .25 O 44.70 .000 .25 O 44.70 .000 [O 1.760 .010 .000 ] Panel Thickness: REF. Pin Insert Marking Shown Above O Ring [O 1.760 .010 .000 ] Shell, Receptacle Jam Nut Mounting Shell, Receptacle 1.57 - 3.20 [0.062 - 0.126] Torque: 120/130 inch-lbs Jam Nut Mounting Panel Thickness: 1.57 - 3.20 [0.062 - 0.126] Torque: 120/130 inch-lbs 42.82 .13 [1.686 .005] FLAT 85.55 [3.368] REF. O Ring 42.82 .13 [1.686 .005] FLAT Red Fully Mated Environmental Backshell Indicator Band Ref. Red Fully Mated Indicator Band Ref. Panel Nut Plug 21.97 [.865] 21.97 REF. [.865] CFX26*2532*** Environmental Backshell PanelBlue NutBand Ref. M44X 1.0 - 6g 0.100R Thread 63.65 [2.506] 27.41 [1.079] REF. 63.65 [2.506] Plug REF. REF. Shell, R. F. I. Assembly Shell, Plug [1.750] R. F.44.45 I. Assembly REF. Blue Band Ref. M44X 1.0 - 6g 0.100R Thread 44.45 [1.750] REF. 27.41 [1.079] Master Key Master Key Cable View 22.58 [.889] MAX. Cable View 22.58 [.889] MAX. Blue Band Ref. Blue Band Ref. Environmental Backshell Environmental Backshell Socket Insert Marking Shown Above Socket Insert Marking Shown Above AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 180 MIL-DTL-38999 Circular Connectors Quad-Channel D38999 Circular, Shell Size 25 Square Flange Receptacle 2x 46.00 .028 [2x 1.811 .011] 9.98 [.393] Master Keyway 5.89 [.232] (Consult TE for Other Lengths) CFX20*2532*** 4x 38.10 [4x 1.500] 4x 34.93 [4x 1.375] 4x 3.94 .08 [4x .155 .003] 4x 6.17 .08 [4x .243 .003] PCB Layout 34.93 [1.375] 4x O 3.91 0.13 [4x O .154 .005] 6.35 [.250] A 6.35 [.250] B 6.35 [.250] 34.93 [1.375] 6.35 [.250] C AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS D PAGE 181 MIL-DTL-38999 Circular Connectors Quad-Channel D38999 Circular, Shell Size 25 Jam Nut Receptacle 32.49 [1.279] MAX. Master Keyway CFX24*2532*** 8.15 [.321] 5.89 [.232] (Consult TE for Other Lengths) 42.82 .13 [1.686 .005] FLAT O 58.70 0.28 [O 2.311 .011] PCB Layout 6.35 [.250] 6.35 [.250] A B 6.35 [.250] 43.43 .000 .25 6.35 [.250] [1.710 .000 .010 ] C D .25 44.70 .000 [1.760 .010 .000 ] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 182 MIL-DTL-38999 Circular Connectors CeeLok FAS-X Connector Modules Ceelok FAS-X connectors are also available with a variety of modules to accommodate various counts of Size 22, 20, and 16 contacts in a Size 25 shell. Such capabilities help provide a convenient mixture of signal and power through the connectors. 11-02 11-H4 11-04 11-05 11-35 11-98 11-99 11-H8 MFX 1105 P Z PRODUCT LINE MFX CeeLok FAS-X Connector Modules SHELL SIZE (11)/CONTACT ARRANGEMENT 1102 2 Size 16 Contacts 11H4 4 Size 22 Contacts (High-Speed Insert Optimized for 150-Ohm Quad Cable) 1104 4 Size 20 Contacts 1105 5 Size 20 Contacts 11H8 8 Size 22 Contacts (High-Speed Insert Optimized for 4-Pair 100-Ohm Differential Cables) 1135 13 Size 22 Contacts 1198 6 Size 20 Contacts 1199 7 Size 20 Contacts CONTACT PLATING P S F G H J A B Pin, Localized Gold Finish Socket, Localized Gold Finish Pin, Full Gold Finish Socket, Full Gold Finish Pin, High-Reliability Finish Socket, High-Reliability Finish Less Pin Less Socket TERMINATION TYPE Z A-Y Crimp Contacts Extended PCB Tail Contacts (Consult TE) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 183 MIL-DTL-38999 Circular Connectors CeeLok FAS-X Connector Modules O-Ring Silicone Typ Adapters Tinel-Lock backshell adapters are available to provide reliable braided shield termination using Tinel-Lock rings and accommodate a lipped heat-shrink boot. M37 x 1.0 35.05 [1.38] MAX. Tinel-Lock Ring O 44.45 [O 1.75] MAX. O 28.58 O 31.80 O 36.20 [O 1.125] [O 1.252] [O 1.425] Part No. TXS201 A X 00-24 BI TXS201 A X 00-24 AI Aluminum alloy body with nickel PTFE plating BI = Tinel-Lock ring for dual-layer 36 AWG or single layer 30 AWG braid shields AI = Tinel-Lock ring for single layer 26 AWG braid shields Consult your TE representative for other plating and shield termination options. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 184 MIL-DTL-38999 Circular Connectors CeeLok FAS-X Connector Modules 3.58 [.141] MIN. Size 22D Contacts 28 - 22 AWG wire .160 to .190 recommended strip length 1.22 [.048] MAX. 0.85 [.0335] MIN. DEUTSCH Identification Marking (Ref.) 1st Color Band 2nd Color Band 3rd Color Band 3.58 [.141] MIN. DEUTSCH Identification Marking (Ref.) 1.22 [.048] MAX. 0.85 [.0335] MIN. 1st Color Band 2nd Color Band 3rd Color Band Type Military Part No. TE DEUTSCH Part No.* Pin M39029/107-620 M39029/58-360 Socket M39029/106-614 M39029/56-348 12331-22 38941-22, 38941-22L 12333-22 38943-22, 38943-22L Color Bands Crimp Tool 1st Blue Blue 2nd Red Brown 3rd Black Yellow Basic Tool M22520/2-01 M22520/7-01 Positioner M22520/2-09 M22520/7-07 Orange Orange Blue Yellow Black Gray M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 *12331-22 and 12333-22 are high-durability contacts rated for 1500 mating cycles. 38941-22x and 38943-22x are standard durability contacts rated for 500 mating cycles. The L suffix indicates localized plating; otherwise plating is standard. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 185 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE POLAMCO USB Connector Systems * Wide temperature range: -40C to +120C * Shock, vibration, and impact resistant * Sealed to IP68 standards RUGGED * Fully enclosing aluminum, marine bronze and stainless steel shells * MIL-DTL-38999 series III-style polarized shells * Positive cordset retention >100 N axial force SECURE * One turn self-locking coupling * UL 94 V0 low smoke * RoHS compliant USB 2.0 and 3.0 38999 Series III-Style Connectors for Harsh Environments The POLAMCO high-speed USB connector system incorporates a MIL-DTL-38999 Series III-style metal shell with full 360 shielding and mechanical protection. These USB connector systems have been designed to help meet the requirements of high-speed data connections where reliability through environmental sealing and full mechanical protection are required. Each USB connector is designed to help handle high levels of shock, vibration and mechanical impact, and is sealed to IP68 standards to help resist fluids and dust for long-term reliable performance. Three styles using 38999 shells are available: USB 2.0 Type A USB 2.0 Type B USB 3.0 Type A The USB 2.0 connectors achieve data rates to 480 Mb/s, while USB 3.0 connectors are capable of 5 Gb/s data rates. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 186 MIL-DTL-38999 Circular Connectors Specifications DATA TRANSMISSION SHELL MATERIALS * USB-A 2.0: 480 Mb/s * USB-B: 60 Mb/s * USB 3.0: Up to 5 Gb/s *S hell: Aluminum, marine bronze, stainless steel *F inishes: (Over aluminum with electroless nickel underplating, unless noted): Electroless nickel Olive drab cadmium Olive drab zinc cobalt Black zinc cobalt Passivated black zinc nickel Passivated (Stainless steel shell) Unplated (Nickel aluminum bronze shell) * Seal: Silicone elastomer, fluorosilicone * O-Ring: Silicone * Insulator: Polyphenylene sulfide, UL 94, black * Potting: Clear silicone encapsulant ELECTRICAL * Voltage: 30 VAC * Current Rating: 1 A max. per contact (1.8 A max. USB 3.0 pins 1 and 4) ENVIRONMENTAL/MECHANICAL * * * * Temperature Ranges: -40C to +120C Fluid Resistance: IP68 (mated) Cable Retention: >100 N (22.4 lbs.) axial force Durability: USB 2.0: >500 mating cycles USB 3.0: 5000 mating cycles USB MATERIALS * Contacts: USB 2.0: Nickel, selectively gold plated at 30 USB 3.0: Nickel, selectively gold plated at 0.76m * Shielding: Nickel-plated brass * Body: Polyamide, UL 94V-0 * PCB: FR4, UL 94V-0 (PCB termination only) USB Connector Options USB-A 2.0 USB-B X 3.0 USB (STANDARD) Y Y Z Z Y Connector Orientation Options X X (Standard) (STANDARD) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 187 MIL-DTL-38999 Circular Connectors POLAMCO USB Connector Systems POLAMCO USB-A 2.0 38999-Style Connectors Plug Series PC4D0021: Size 15 Memory Plug Assembly (Standard) PC4D0048: Size 15 Memory Plug, Isolated PC4D0059: Size 15 Memory Plug, Kit PC4D0021: Size 15 Memory Plug, Anti-Tamper Receptacle Series PC4B0054: In-Line Receptacle, Solder (Standard) PC4B0089: In-Line Feedthrough Receptacle Jam Nut, Bulkhead-Mount Feedthrough Series PC4F0027: Sealed Feedthrough (Standard) PC4F0049: Sealed Feedthrough (Standard) Jam Nut Feedthrough Receptacle Series PC4F0009: Size 15 Feedthrough PC4F0043: Size 15 Feedthrough, Solder PC4F0030: Size 15 Feedthrough with Stand-Offs PC4F0059: Size 15 Feedthrough, Sealed PC4F0016: Size 15 Feedthrough (Standard) PC4F0031: Size 17 Assembly PC4F0032: Size 17 Assembly, Solder Square Flange Bulkhead-Mount Feedthrough Series PC4B0064: Size 15 Feedthrough Assembly AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 188 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE POLAMCO RJ45 Series Connectors * Shock, vibration and impact resistant * Internal grounding fingers for excellent continuity * Wide temperature range: -40C to +120C CONVENIENT * No assembly tooling required * Fast, secure coupling * RJ45 connectors supplied as kit RUGGED RELIABILITY * Rugged 38999 connectors and plugs * Sealed to IP 68 standards * Fully grounded from shielded RJ45 plug to 38999 shell VERSATILE * Keyway and insert orientations enable 24 total configurations * Wide range of accessories available * Fully field repairable POLAMCO Cat 5 and Cat 6a 38999-Style Connectors for Harsh Environments The POLAMCO high-speed RJ45 connector system incorporates a MIL-DTL-38999 Series III-style metal shell with full 360-degree shielding and mechanical protection. These connectors have been designed to help meet the requirements of high-speed data connections where reliability through environmental sealing and full mechanical protection are required. Tested by TE to 10 Gb/s data rates, the connector shells are available in your choice of aluminum, nickel aluminum bronze, and stainless steel for rugged, reliable performance. The connectors are fully grounded from the shielded RJ45 plug to the 38999-style connectors. Each is designed to help handle high levels of shock, vibration and mechanical impact, and sealed to IP68 standards to help resist fluids and dust for longterm reliable performance. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 189 MIL-DTL-38999 Circular Connectors Specifications RJ-45 MATERIALS SHELL MATERIALS * Shell: Aluminum, nickel aluminum bronze, stainless steel * Finishes: (Over aluminum with electroless nickel underplating, unless noted): Electroless nickel Olive drab cadmium Olive drab zinc cobalt Black zinc cobalt Passivated black zinc nickel Passivated (Stainless steel shell) Unplated (Nickel aluminum bronze shell) * Seal: Silicone elastomer, fluorosilicone * O-Ring: Silicone elastomer * Insulator: Polyphenylene sulfide, UL 94, black * Potting: Clear silicone encapsulant and polyetherimide resin * * * * Contacts: Copper, selectively gold plated Shielding: Nickel-plated brass Body: Polyamide, UL 94V-0 PCB: FR4, UL 94V-0 (PCB termination only) ELECTRICAL * Voltage: 50 VDC/35 VAC * Current Rating: 2.1 A at 70C * Category Rating: Cat 5 or Cat 6a ENVIRONMENTAL/MECHANICAL * Temperature Range: -40C to +120C * Fluid Resistance: Sealed to IP68 for fluid and dust resistance * Cable Retention: >100 N (22.4 lbs.) axial force RJ-45 Orientation Options RJ-45 Orientation Options W W X X (Standard) (STANDARD) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Y Y Z Z PAGE 190 MIL-DTL-38999 Circular Connectors POLAMCO RJ45 38999-Style Connectors Plug Series PC4D0024: Cat 6a PC4D0042: Cat 6a, Field Installable PC4D0002: Cat 5 Jam Nut Receptacle Series PC4F0020: Cat 6a, Feedthrough (Standard) PC4F0023: Cat 6a, 90 Feedthrough PC4F0084: Cat 6a, Sealed Feedthrough PC4F0034: Cat 6a, Solder PC4F0025: Cat 6a, PCB Mount PC4F0002: Cat 5 Feedthrough (Standard) Square Flange Receptacle Series PC4B0029: Cat 6a Feedthrough PC4B0102: Cat 6a Sealed Feedthrough PC4B0038: Cat 6a 90 Feedthrough PC4B0076: Cat 6a PCB Mount PC4B0002: Cat 5 Feedthrough (Standard) Bulkhead-Mount Feedthrough Series PC4B0103: Cat 6a Square Flange PC4F0085: Cat 6a, Jam Nut PC4B0002: Cat 5e Square Flange PC4F0002: Cat 5 Jam Nut Cable assemblies are also available in a variety of configurations. Consult TE. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 191 MIL-DTL-38999 Circular Connectors POLAMCO RJ45 38999-Style Connectors Typical Part Numbering System (Not all options are available with every series. Additional options available. Consult TE) PC40084 H 19 N X 1 C BT SERIES SEALING OPTION (Unmated) Omit For No Special Sealing S Pressure Tested to 1 Bar H Hermetic (<1.0 x 10-6 Std. cc/s He) SHELL SIZE 19 KEY ARRANGEMENT N, A, B, C, D, E INSERT ROTATION W, X, Y, Z MATERIAL 1 2 4 Aluminum Nickel Aluminum Bronze Stainless Steel FINISH ALUMINUM SHELL C Electroless Nickel B Oliver Drab Cadmium ZB Olive Drab Zinc Cobalt ZK Black Zinc Cobalt ZN Passivated Black Zinc Nickel STAINLESS STEEL SHELL J Passivated NICKEL ALUMINUM BRONZE SHELL Z Unplated BACKSHELL OPTION (Optional) 005 Cable Seal BT Boot AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 192 MIL-DTL-38999 Circular Connectors WIDE RANGE Fiber Optic Connectors * Physical contact (PC) and expanded beam (EB) interface styles * Suitable for use across multiple applications and markets, including as military ground, military and commercial aerospace, C5ISR and marine EASE OF USE * Rear-removable optical termini * Removable front inserts for ease of PC Connector EB Connector access to optical termini -- helping to support simple, effective cleaning 38999 Series III Style and maintenance of termini As a trusted leader in optical technology with over 40 years of experience in supplying optical solutions for harsh environments, TE offers high-performance 38999-style connector solutions that are also easy to maintain in the field. Our products are designed to operate reliably in harsh and challenging environments, and the company's technical specialists have an in-depth understanding of application requirements. * Lens protected EB inserts and termini help protect the fiber core behind the lens and help optimize the performance of the optical link PRECISION CONNECTIONS * Dowel pin alignment * MC801 Connectors: Industry-standard 1.25-mm ARINC 801 termini Up to 32 fibers * Standard and tight-tolerance keying * MC3 Mk II Connectors: DEUTSCH 2.5-mm termini 5, 8, 12 fibers RUGGEDNESS * MC4 Connectors: DEUTSCH 2.5-mm termini 2 fibers in a size 9 shell * Environmental sealing * Anti-vibration coupling mechanisms * MC5 Connectors: DEUTSCH 1.25-mm termini 1, 2, 4, 6, 8, 10, 18, 24, 30 fibers * MC6 Connectors: Single MT ferrule in size 11 shell 2, 4, 8, 12, 24, 48 channels * AviMT Connectors: Four MT ferrules in size 21 shell Up to 96 fibers * Qualified Connectors: MIL-T- 29504/4 and /5 termini Fit standard size 16 cavities * PRO BEAM Connectors: Use PRO BEAM EB inserts 1, 2, 4, 8 fibers in size 11 or 15 shell * EB16 Termini: EB termini Fit standard size 16 cavities AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 193 MIL-DTL-38999 Circular Connectors Physical Contact (PC) Connectors Expanded Beam (EB) Connectors A PC connection uses optical ferrules that are mated within an alignment sleeve and holder to help ensure minimal optical losses and repeatable alignment. The termini can be incorporated into standard circular and rectangular connector to offer multi-channel solutions. PC connections offer EB connectors expand and re-focus light at the fiber end faces and allow an air gap in the optical pathway. The EB concept uses optical lenses (typically a 3-mm ball lens for dedicated inserts or 1.25-mm lens for EB16 termini) to expand and collimate the beam emitted from the launch fiber. * Low insertion loss * Low reflection * High density While most PC connectors use a ceramic ferrule for a single fiber, the MT ferrule is a multifiber variation typically holding 12 or 24 fibers. PC solutions offer a higher optical density (Number of channels) and can be used in Transmit Fiber conjunction with EB interconnects to minimize system losses. The majority of termini solutions available from TE are spring loaded to help prevent optical Ball Lens Expanded Beam discontinuities under shock and vibration. Zirconia Ferrule The expanded beam remains collimated across the mechanical interface until the receiving lens focuses the beam onto the receiving fiber. Standard channel counts for EB-specific connectors are 1, 2, 4 and 8. Since these connectors are used in rugged and tactical environments, they are usually terminated on robust ruggedized, metal-tubed, and avionics/ flight-grade cable. Receive FiberEB16 The optical termini employs the same technology from the well-established dedicated inserts into a termini that can be used in 38999 Series III size 16 cavities to allow for flexibility and higher fiber counts. The absence of physical fiber contact makes EB connectors very useful in demanding environments. They offer: * Sealed optical interface * High vibration and shock resistance Transmit Fiber Ceramic Alignment Sleeve Receive Fiber * High mating-cycle durability * Tolerance to dirt and debris * Easy cleaning Transmit Fiber Receive Fiber Ball Lens Expanded Beam Zirconia Ferrule Comparison of PC and EB Connector Technologies Transmit Fiber Ceramic Alignment Sleeve Performance Criteria Performance Criteria PC EB Insertion Loss Dust Exposure Receive Fiber PC EB Return Loss (SM) Vibration Susceptibility Return Loss (SM) -- Unmated Repair Lateral Connector Misalignment Cleanability Connector Angular Tilt Wear Mating Durability Wavelength Range Water Exposure AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 194 MIL-DTL-38999 Circular Connectors RELIABLE MC801 Connectors * Genderless pull-proof contact design * Precise alignment of optical interface * Spring-loaded termini maintain optical contact during shock, vibration, and thermal extremes EASY TO USE * Removable alignment insert for easy inspection and cleaning * Field terminable * Uses standard size 16 insertion/ extraction tools HIGH PERFORMANCE * Low loss * PC and APC end face finishes for multimode and single mode applications * Helps reduces overall system losses FLEXIBLE * Eight shell sizes for 2 to 32 fibers * Range of shell materials and finishes to help meet various application demands 38999 Series III-Style Fiber Optic Connectors The MC801 connector combines the high performance of ARINC 801 optical termini with the convenience of a familiar D38999 Series III connector style. The connector's threaded coupling and the termini's springloaded design make an excellent solution for high-vibration applications. The compact 1.25-mm ferrule provides a highdensity solution--with up to 32 fibers in a size 25 shell. The 38999-style connector offers scoop-proof mating, a wide selection of materials and finishes, six keying options, and compatibility with standard 38999 backshells and hardware. Optical alignment is achieved with a thermoplastic insert containing precision zirconia alignment sleeves. Inserts, which are available for use with either the plug or receptacle, are removable to simplify cleaning. Stainless steel dowel pins also aid alignment during mating. PROVEN PEDIGREE * Widely used termini in aerospace and military applications * Meets ARINC 801.3 requirements * MIL-DTL-38999 Series III-style shells * Use widely available 38999 backshells and accessories COMPATIBLE * Fully intermateable with other qualified ARINC 801/38999 connectors AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 195 MIL-DTL-38999 Circular Connectors MC801 Connectors 38999 Series III-Style Fiber Optic Connectors Specifications MATERIALS * Shell: Aluminum, stainless steel, marine bronze, and composite * Finishes: Nickel, black zinc nickel, passivated, olive drab cadmium * Insert and Alignment Sleeve Holder: Thermoplastic * Alignment Dowel Pins: Stainless steel * Alignment Sleeve: Zirconia * Ferrule: Zirconia * Terminus Body and Crimp Sleeve: Nickel-plated copper * Spring: Stainless steel OPTICAL PERFORMANCE * Insertion Loss: 0.10 dB multimode 0.20 dB single mode (APC finish) * Return Loss: Up to -65 dB (single mode, APC finish) * Insertion loss tested against a reference patchcord: IEC 61300-3-4 Method B; also described in ARINC 805 Return Loss: IEC 61300-3-6; also described in ARINC 805 ENVIRONMENTAL/MECHANICAL PERFORMANCE * Temperature Range: -65C to +85C * Durability: 100 mating cycles * Random Vibration: No discontinuities >1 dB in excess of 1 s (TIA/EIA-455-32 Test Condition B) * Mechanical Shock: No discontinuities >1 dB in excess of 1 s (100 g, 6 ms half-sine pulse) * Altitude Immersion: 50,000 ft. (15,200 m) SPECIFICATIONS * Product Specification: D108-32105 * Qualification Test Reports: D501-32031 (Multimode) D501-32105 (Single Mode) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 196 MIL-DTL-38999 Circular Connectors MC801 Connectors 38999 Series III-Style Fiber Optic Connectors Jam Nut Receptacle Connector G A/F 12.0 [0.472] MAX. A A/F OC THREAD 5 73 ] X. 39.00 [1.535] MAX. OC THREAD Insert OA 11-02 31.80 1.252 13-04 34.90 1.374 15-06 38.10 1.500 17-08 G A/F 39.00 A A/F OD OB 0.8750 THREAD THREAD 1.0000 INSERT41.30 ARRANGEMENT REFERENCE 1.626 ONLY YELLOW COLOR BAND BLUE COLOR BAND O-RING YELLOW COLOR BAND B Thread Stub 60 Mod[1.535] MAX. 1P-3L Class 2A (in) 0.7500 OC THREAD OD OB THREAD THREAD INSERT ARRANGEMENT REFERENCE ONLY 12.0 [0.472] MAX. F OC OD OE M15 x 1.0 M20 x 1.0 34.90 1.374 C M18THREAD xO1.0 M25 x 1.0 38.10 1.500 M22 x 1.0 M28 x 1.0 41.30 1.626 F BLUE COLOR BAND O-RING F G 26.75 1.053 2.84 0.112 31.75 1.250 35.74 1.407 1.1875 M25 x 1.0 M32 x 1.0 44.50 1.752 36.75 1.447 40.74 1.604 19-12 46.00 1.811 1.2500 M28 x 1.0 M35 x 1.0 49.20 1.937 21-16 49.20 1.937 1.3750 M31 x 1.0 M38 x 1.0 52.40 2.063 23-24 52.40 2.063 1.5000 M34 x 1.0 M41 x 1.0 55.60 2.189 25-32 55.60 2.189 1.6250 M37 x 1.0 M44 x 1.0 58.70 2.311 3.61 0.143 45.75 1.801 49.76 1.959 50.98 2.007 Millimeters Inches Insert Arrangements 11-02 11-02 13-04 13-04 11-02 15-06 15-06 13-04 17-08 17-08 15-06 19-12 21-16 19-12 21-16 17-08 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 23-24 23-24 19-12 25-32 25-32 21-16 PAGE 197 MIL-DTL-38999 Circular Connectors MC801 Connectors 38999 Series III-Style Fiber Optic Connectors Part Number/Ordering Information MC801 6 -- K -- 11-02 S N PRODUCT FAMILY MC801 SHELL STYLE 0 6 7 Square Flange Receptacle Plug Jam Nut Receptacle SHELL MATERIAL AND FINISH B C D F K N W Z Aluminum Bronze, Unplated Composite, Cadmium Plated Composite, Zinc Nickel Plated Aluminum, Nickel Plated Stainless Steel, Passivated Composite, Nickel Plated Aluminum, Cadmium Plated Aluminum, Zinc Nickel Plated INSERT (SHELL SIZE--NUMBER OF FIBERS) 11-02, 13-04, 15-06, 17-08, 19-12, 21-16, 23-24, 25-32 ALIGNMENT STYLE P S "Pin"--No Alignment Insert "Socket"--With Removable Alignment Insert KEYING N Normal A, B, C, D, E ARINC 801 Termini 12.30 (0.484) MAX. (AFTER CRIMPING) O2.25 (0.089) MAX. 7.540.4 (0.2970.016) 0.600.1 0.0240.004 O4.03 (0.159) MAX. 1.07 (0.042) MAX. 2.93 (0.115) MAX. (AFTER CRIMPING) CRIMP SLEEVE O3.40 (0.134) MAX. O2.75 (0.108) MAX. 8.13 (.320) MAX. 14.20 (0.559) MIN. (FWD POS.) 13.15 (0.518) MAX. (BACK POS.) 4.930.05 (0.1940.002) (BEFORE POLISHING) FERRULE DIMENSIONS PER TIA/EIA 60410A Part No. Fiber Type Single Mode Tight Jacket Loose Jacket 1.8 mm Cable 900m Buffer Cable 1.8 mm Cable 900 m Buffer Cable 459266-126S-02-1 459266-126S-00-1 459265-126S-02-1 459265-126S-00-1 Single Mode, APC 459266-125A-02-1 459266-125A-00-1 459265-125A-02-1 459265-125A-00-1 Single Mode 459266-126M-02-1 459266-126M-00-1 459265-126M-02-1 459265-126M-00-1 Note: Customer drawings, models, additional product information, and instruction sheets are available at te.com. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 198 MIL-DTL-38999 Circular Connectors INTROTO EASY SIDEBAR USE - H1 DEUTSCH MC3 MkII Fiber Optic Connectors * Color INTROband Sidebar indicates - Bulleted full mating List * Insert-to-insert INTRO Sidebar -keying Bulleted assists List precision alignment * INTRO Sidebar * Individual Bulleted List rear insertable/ removable optical contacts INTRO - H1 enableSIDEBAR easy assembly ** INTRO Sidebar - Bulleted Listfor Removable alignment sleeve cleaning * easy INTRO Sidebar - Bulleted List ** Simple termination and tooling INTRO Sidebar Bulleted List RUGGED RELIABILITY * INTRO Sidebar - Bulleted List * Spring loaded optical contacts * INTRO Sidebar - Bulleted maintain physical contact List under severe shock or vibration conditions * INTRO Sidebar * Bulleted PrecisionList 2.5 mm zirconia ferrules and alignment INTRO SIDEBAR - H1 * Excellent repeatable * INTRO - Bulleted List optical Sidebar performance ** INTRO Sidebar -Series Bulleted MIL-DTL-38999 III List * anti-vibration INTRO Sidebarcoupling mechanism and tri-start thread Bulleted List VERSATILE INTRO SIDEBAR - H1 ** Backshells and adaptors INTRO Sidebar - Bulletedavailable List for most single and multifiber cable * INTRO Sidebar - Bulleted List * Alternative shell keyway * INTRO Sidebar orientations prevent mismating Bulleted List * Dynamic 0-ring seal between MIL-DTL-38999 Series III Style Connectors The DEUTSCH MC3 MkII Series ruggedized connectors incorporate individual rear-insertable optical contacts. The removable socket insert helps support easy access to the optical faces to help simplify cleaning and maintenance. The MC3 MkII Series uses a removable alignment insert for easy cleaning (can be specified in both plug and receptacle shells), and is suitable for use with most single mode and multimode optical fibers with core diameters from 5 to 200 m. 5, 8, 12 optical channels are accommodated in the MIL-DTL-38999 Series III-style connector shells. Featuring spring-loaded optical contacts, tri-start threads and anti-vibration couplings, MC3 MkII connectors are a rugged choice for use in many severe environments and tough application conditions. mating shells for water submersion capability AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 199 MIL-DTL-38999 Circular Connectors DEUTSCH MC3 MkII Fiber Optic Connectors MIL-DTL-38999 Series III Style Connectors Removable Alignment Insert Ceramic Alignment Sleeve Optical Contacts Exposed for Easy Cleaning Identical Sprung Optical Contacts in Receptacle and Plug Connectors Specifications FIBER TYPE * Channels: 5, 8 and 12 optical channels * Cable Size: 1.5 mm to 3.0 mm, outer jacket MATERIALS * Shell: Aluminum, stainless steel, marine bronze * Finishes: Nickel, olive drab cadmium, or black zinc nickel (aluminum shell) * Contact Body: Arcap, Titanium * Ferrule: Zirconia * Alignment Sleeve: Zirconia * Alignment Pin: * Seals: Fluorosilicone or nitrile OPTICAL PERFORMANCE * Insertion Loss: 0.25 dB typical* * Return Loss: 40 dB typical* * Repeatability: 0.1 dB with 50/125-m fiber *Fiber and polishing process dependent. ENVIRONMENTAL * Temperature Range: -65C to +155C * Fluid Resistance: Fluid immersion per EIA 364.10, including resistance to MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline * Salt Spray: 48 hours (Nickel finish) 500 hours (Cadmium finish) * Thermal Cycling: -65 to 150C AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 200 Plug OG 15.75 [0.620 23.65 [0.931] MIL-DTL-38999 Circular Connectors DEUTSCH MC3 MkII Fiber Optic Connectors OH MIL-DTL-38999 Series III Style Connectors OJ MECHANICAL * Sine Vibration: 5 to 3000 Hz, 30 g * Bump: 4000 bumps, 40 g * Random Vibration: Up to 41.7 g for 16 hr. at 175 C Up to 50 g for 16 hr. at ambient temperature * Shock: 300 g, 3 ms in the 3 axes * Durability: 500 mating cycles * Thermal Shock: 10 cycles, 4C max. to 90C min. 48.16 [1.896] Square Flange Receptacle Square Flange Receptacle 26.57 [1.05] 2.39 [0.09] THREAD E A THREAD F OK B1 B2 OD C1 21.00 [0.827] C2 38.49 [1.52] 46.24 [1.82] Size/ Arrangement A B1 B2 C1 C2 D Thread E Thread F 19-5 36.58 1.440 29.35 1.156 26.98 1.062 5.00 0.197 3.50 0.138 27.84 1.096 M28 x 1.0 31.75 1.250 23-8 1.692 1.375 1.250 6.23 0.245 4.00 0.157 33.84 1.332 M34 x 1.0 38.11 1.500 46.02 2.39 1.812 [0.09] 38.11 1.500 34.92 1.375 6.23 0.245 A 4.00 36.84 1.450 M37 x 1.0 41.28 1.625 Dummy 42.98 Receptacle 34.92 31.75 25-12 Plug Millimeters Inches OG Plug 0.157 Plug OG 23.65 [0.931] B1 B2 C2 OH Procaps 15.75 [0.620] 23.65 Size/ [0.931] Arrangement OG 19-5 37.92 1.493 C1 17.53 [0.690] Procaps 23-8 OH 25-12 OJ 44.12 1.737 47.35 OJ 1.864 Millimeters Inches 48.16 [1.896] 48.16 [1.896] AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Square Flange Receptacle Square Flange Receptacle PAGE 201 [ OH OJ 48.16 [1.896] MIL-DTL-38999 Circular Connectors DEUTSCH MC3 MkII Fiber Optic Connectors MIL-DTL-38999 Series III Style Connectors Square Flange Receptacle Dummy Receptacle 26.57 [1.05] 2.39 [0.09] THREAD E A THREAD F Procaps B1 B2 OD Plug OK 15.75 [0.620] 23.65 [0.931] 46.24 [1.82] OH B1 B2 C1 C2 36.58 48.16 1.440 [1.896] 42.98 1.692 29.35 1.156 26.98 1.062 5.00 0.197 3.50 0.138 1.375 31.75 1.250 6.23 0.245 4.00 0.157 2.39 46.02 [0.09] 1.812 38.11 1.500 34.92 1.375 Dummy Receptacle 34.92 23-8 25-12 ange Receptacle Millimeters Inches Procaps O3.81 [0.15] OJ A 19-5 21.00 [0.827] C2 38.49 [1.52] Size/ Arrangement C1 A6.23 0.245 4.00 0.157 OL Procaps 2.39 [0.09] THREAD E 15.75 [0.620] THREAD F B1 B2 A C1 O3.81 [0.15] OJ B1 B2 17.53 [0.690] OK C2 C1 21.00 [0.827] C2 38.49 [1.52] Plug Cap 46.24 [1.82] my Receptacle 2.39 [0.09] Size/ Arrangement OH OJ OK 19-5 27.7 1.091 35.4 1.394 36.92 1.454 23-8 33.7 1.327 41.75 1.664 43.12 1.698 29.46 1.160 35.81OL 1.410 36.7 1.445 A 44.93 1.769 46.35 1.825 38.99 1.535 25-12 Millimeters Inches OK OL AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS B1 B2 Receptacle Cap PAGE 202 MIL-DTL-38999 Circular Connectors DEUTSCH MC3 MkII Fiber Optic Connectors MIL-DTL-38999 Series III Style Connectors Ordering Information MC3 00 E 2-N - 19-5 S N - F*** PRODUCT FAMILY STYLE 00 06 07 20 30 40 Bulkhead Receptacle Plug Jam Nut Receptacle Protective Cap, Plug Dummy Receptacle Protective Cap, Receptacle SHELL FINISH N C Nickel Plated Cadmium Plated Olive Drab INSERT (SHELL SIZE, NUMBER OF FIBERS) 19-5, 23-8, 25-12 INSERT TYPE P S "Pin" -- No Alignment Insert "Socket" -- With Removable Alignment Insert SHELL POLARIZATION N Normal B, C, E, F U Universal MODIFICATION CODE AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 203 MIL-DTL-38999 Circular Connectors DEUTSCH MC3 MkII Fiber Optic Connectors MIL-DTL-38999 Series III Style Connectors Optical Termini (ordered separately) Optical termini are supplied with a profile-formed optical end face and are available for single-mode or multimode fibers. Contacts are available in either sprung or rigid versions, depending upon application (rigid contacts should be used in bulkhead receptacles only). Spring-Loaded Spring-Loaded TypeType Spring-Loaded Type 455500 455500 455500 Rigid Rigid TypeType Rigid Type 455494 455494 (Optional for bulkhead receptacles 455494 (Optional for bulkhead receptacles only) only) (Optional for bulkhead receptacles only) Ordering Information 455500 - 128 - 1-01 TYPE 455500 455595 Spring-Loaded Termini Rigid Termini (Bulkhead Receptacles Only) FIBER HOLE SIZE 126 127 128 145 162 176 232 283 1MM Plastic optical fiber CABLE TYPE Tight Buffered 1-00 900 tight buffered Tight 1-01 1-02 1-03 1-04 00 Jacketed 2.5 mm OD 1.8 mm OD 3.0 mm OD 2.1 mm OD 2.2 mm OD (1MM Fiber Size Only) Crimp Sleeves and Crimp Dies Cable OD Sleeve Part No. Crimp Dies Part No. A/F 900 m Tight Buffer -- 455608 1.64/1.74 0.065/0.069 2.5 455610-01 455608 3.10/3.12 0.122 / 0.123 1.8 455610-02 455608 3.10/3.12 0.122/0.123 2.0 455610-03 455608 3.56/3.48 0.140/0.137 2.1 455610-04 455608 3.10/3.12 0.122/0.123 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 204 MIL-DTL-38999 Circular Connectors SPACE SAVING DEUTSCH MC4 Duplex Connectors * Two optical channels in a size 9 shell HIGH PERFORMANCE * Compact 2.5-mm precision zirconia ceramic ferrules * Lightweight aluminum shells * MIL-DTL-38999 Series III antivibration coupling mechanism and tri-start thread EASY TO USE * Simple termination process and tooling * Purpose designed inserts, and insert-to-insert keying aid precision alignment * Identical spring loaded optical contacts help maintain contact under severe shock and vibration MIL-DTL-38999 Style Series III Connectors The MC4 Duplex optical fiber connector is based upon shell size 9 Mil-C-38999 Series III making this an extremely compact environmentally sealed 2-way connector. The MC4 is suitable for use with most multimode fibers with core diameters of 50 to 200 m. Simplex and duplex cable constructions can be accommodated with suitable connector backshells. Precision ceramic ferrules and alignment sleeves help support optimum performance and reliability over the service life of the connector. The optical termini are spring loaded in both the plug and receptacle shells. This helps provide an axial load equalization so that the contact can be maintained even when the connector is subjected to vibration levels in excess of 30 g. The coupling nut has a built in antivibration clicker mechanism to help prevent inadvertent uncoupling under adverse vibration conditions. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 205 MIL-DTL-38999 Circular Connectors DEUTSCH MC4 Duplex Connectors MIL-DTL-38999 Style Series III Connectors Specifications OPTICAL * Attenuation: Less than 0.4 dB (50/125 m) * Repeatability: Better than 0.2 dB * Fiber Types: x/125, 100/140, 200/280 m * Cable Types: 2.5 mm tight jacketed 4.5 mm duplex For other cable sizes consult TE MATERIALS * Shell: Aluminum alloy, nickel plated * Ferrule: Zirconia * Alignment Sleeve: Zirconia * Seals: Fluorosilicone * Backshell: Aluminum alloy, nickel plated MECHANICAL * Temperature Range: -65C to +155C (Cable and epoxy dependent) * Durability: 500 mating cycles AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 206 MIL-DTL-38999 Circular Connectors DEUTSCH MC4 Duplex Connectors MIL-DTL-38999 Style Series III Connectors Part Numbering System MC4 00 E - C - 09-2 S N - ** STYLE 00 Bulkhead Receptacle 06 Plug 07 Jam Nut SHELL FINISH N C Nickel Plated Olive Drab Cadmium Plated SHELL SIZE -- NO. OF CHANNELS 09-2 INSERT TYPE P S Pin Socket SHELL ORIENTATION N, A, B, C, D, E MODIFICATION CODE Jam Nut Receptacle O30.2 [1.189] MAX. 33.43 [1.316] MAX. 2.29 [0.090] MAX. PANEL THICKNESS 8.30 [0.327] MAX. 27.00 [1.063] MAX. 3 [0.118] MAX. PIN INSERT SHOWN FOR REFRENCE AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 207 MIL-DTL-38999 Circular Connectors DEUTSCH MC4 Duplex Connectors MIL-DTL-38999 Style Series III Connectors Square Flange Receptacle 23.8 [0.937] MAX. 18.0 [0.709] MAX. 15.1 [0.594] MAX. 31.4 [1.236] MAX. 19.8 [0.780] MAX. PIN INSERT SHOWN FOR REFERENCE O15.8 [0.622] MAX. A B 2.32 [0.091] MAX. O13.9 [0.547] MAX. 3.50 [0.138] Plug 31 [1.220] MAX. A B 9.1 [0.358] MAX. 13.95 21.18 [0.549] [0.834] MAX. MAX. PIN INSERT SHOWN FOR REFRENCE AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 208 MIL-DTL-38999 Circular Connectors DEUTSCH MC4 Duplex Connectors MIL-DTL-38999 Style Series III Connectors Protective Cap for Receptacle Connectors Part Numbering System MC420E - N - 09 BASIC PART NUMBER MC440E Pro Cap for Receptacle Connectors MATERIAL/FINISH S N C Stainless Steel Aluminum, Nickel Plated Aluminum, Cadmium Plated SHELL SIZE 09 16.16 [0.636] MAX. SEAL O3.68 [0.145] O19.76 [0.778] MAX. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS O10 [0.394] 20 [0.787] PAGE 209 MIL-DTL-38999 Circular Connectors DEUTSCH MC4 Duplex Connectors MIL-DTL-38999 Style Series III Connectors Protective Caps for Plug Connectors Part Numbering System MC420E - N - 09 - N BASIC PART NUMBER MC420E Pro Cap for Plug Connectors KEYING N, A, B, C, D, E SHELL SIZE 09 MATERIAL/FINISH S N C Stainless Steel Aluminum, Nickel Plated Aluminum, Cadmium Plated O20.6 [0.811] MAX. O15.24 [0.600] SEAL O20.18 [0.794] MAX. 17.50 [0.689] MAX. Back End Assemblies AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 210 MIL-DTL-38999 Circular Connectors INTROPERFORMANCE HIGH SIDEBAR - H1 DEUTSCH MC5 Connectors * Compact INTRO Sidebar 1.25 mm - Bulleted precision List zirconia ceramic ferrules * INTRO Sidebar - Bulleted List * Composite lightweight, high * INTRO Sidebar strength, corrosion resistant Bulleted List connector shells INTRO SIDEBAR - H1 III anti* MIL-DTL-38999 Series coupling mechanism * vibration INTRO Sidebar - Bulleted List and tri-start thread * INTRO Sidebar - Bulleted List EASY TO USE * INTRO Sidebar Bulletedtermination List * Simple process and tooling * INTRO Sidebar - Bulleted List * Purpose designed inserts, and * INTRO Sidebar - Bulleted List insert-to-insert keying aid * INTRO Sidebar precision alignment Bulleted List * Identical spring loaded optical contacts help maintain INTRO SIDEBAR - H1 contact under severe shock and vibration * INTRO Sidebar - Bulleted List VERSATILE * INTRO Sidebar - Bulleted List ** Extensive range:- 1, 2, 4, 6, 8, 10, 18, INTRO Sidebar 24 and 30 way connectors Bulleted List * Choose from plug socket/ INTRO SIDEBAR - H1 receptacle pin or plug pin/ socket configurations * receptacle INTRO Sidebar - Bulleted List * Easily alignment sleeve INTROremovable Sidebar - Bulleted List insert facilitates simple cleaning * INTRO Sidebar and maintenance Bulleted List MIL-DTL-38999 Style Series III Connectors The DEUTSCH MC5 high-density fiber optic multiway connector series from TE Connectivity (TE) is capable of sustained performance over a wide range of tough environmental conditions. The MC5 connector uses precision ceramic ferrules and lightweight MIL-DTL-389999 Series III connector shell materials, combined with purpose-designed inserts to help ensure the optical performance meets the requirements of high reliability optical systems. Compact spring-loaded precision optical contacts are individually insertable/removable for ease of assembly and maintenance, and the color band indicates full mating. The alignment sleeves provide highly reliable, repeatable optical performance. The MC5 Series connectors provide excellent performance under some of the most demanding environmental conditions, including military aircraft. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 211 MIL-DTL-38999 Circular Connectors DEUTSCH MC5 Connectors MIL-DTL-38999 Style Series III Connectors Specifications FIBER TYPE * Channels: 2, 4, 6, 8, 10, 18, 24, and 30 channels * Cable Size: 1.8 mm, 2.1 mm and 2.5 mm jacket MATERIALS * Shell: Composite * Contact Body: Arcap * Ferrules: Zirconia * Alignment Sleeves: Zirconia * Seals: Fluorosilicone * Plating: Nickel OPTICAL PERFORMANCE * Insertion Loss: 0.25 dB typical * Return Loss: -40 dB typical * Repeatability: 0.1 dB (with 50/125 m fiber) TEMPERATURE * High Temperature Endurance: +150C, 760 hours * Low Temperature Endurance: -65C, 500 hours MECHANICAL * Sine Vibration: 5-3000 Hz, 40 g, 10 hours * Random Vibration: 25-2000 Hz, 5 g2/Hz (50 Grms), 16 hours AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 212 MIL-DTL-38999 Circular Connectors DEUTSCH MC5 Connectors MIL-DTL-38999 Style Series III Connectors Ordering Information MC5 06E - N - 11-2 P N - F*** SERIES MC5 STYLE 00 06 07 20 30 40 Bulkhead Receptacle Plug Jam Nut Protective Cap Plug Dummy Receptacle Protective Receptacle FINISH N Nickel Plated SHELL SIZE 11-2, 13-4, 15-6, 17-8, 19-10, 21-18, 23-24, 25-30 INSERT TYPE P S (without removable alignment insert) (with removable alignment insert) SHELL ORIENTATION N, A, B, C MODIFICATION CODE Dimensional Information Plug Plug MC506E MC506E OF H M Receptacle Size/ Arrangement OF Max. H Max. M Max. 11-2 24.94 0.982 19.9 0.783 40.86 1.609 13-4 29.34 1.155 19.9 0.783 40.86 1.609 15-6 32.46 1.278 19.9 0.783 40.86 1.609 17-8 35.66 1.404 19.9 0.783 40.86 1.609 19-10 38.46 1.514 19.7 0.776 40.86 1.609 21-18 41.66 1.640 19.7 0.776 40.86 1.609 23-24 44.86 1.766 19.7 0.776 40.86 1.609 25-30 47.98 1.889 19.7 0.776 40.86 1.609 Millimeters Inches MC500E 18.02 [0.71] MAX. G A AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS B1 B2 PAGE 213 H MIL-DTL-38999 Circular Connectors DEUTSCH MC5 Connectors M MIL-DTL-38999 Style Series III Connectors M Receptacle MC500E Receptacle Receptacle MC500E MC500E 18.02 [0.71] MAX. 18.02 [0.71] MAX. G A G A B1 B2 B1 B2 C1 31.3 [1.23] 31.3 [1.23] C1 C2 C2 41 [1.61] MAX. 41 [1.61] MAX. Dummy Receptacle MC530E Dummy Receptacle Dummy Receptacle MC530E MC530E 2.5 [0.10] MAX. 23.6 [0.93] MAX. 2.5 [0.10] 23.6 MAX. [0.93] MAX. A A B1 B2 B1 B2 C1 C1 C2 Size/ Arrangement A Max. 26.4 Procap1.039 MC520E28.81 Procap 13-4 1.134 11-2 MC520E 31.2 1.228 15-6 C2 C1 Min. C2 Min. G Max. 18.26 0.719 4.84 0.191 3.16 0.124 3.52 0.139 20.62 0.812 4.84 0.191 3.16 0.124 3.52 OL 0.139 23.01 0.906 4.31 0.170 OL 3.16 0.124 3.52 0.139 24.61 0.969 4.84 0.191 3.16 0.124 3.52 0.139 29.36 1.156 26.97 1.062 4.84 0.191 3.16 0.124 3.52 0.139 B1 B2 20.62 0.812 23.01 0.906 21.0 24.61 [0.83] 0.969 MAX. 26.97 1.062 19-10 21.0 33.51 [0.83]1.319 MAX. 36.71 1.445 21-18 39.91 OK 1.571 31.75 1.250 29.36 1.156 4.84 0.191 3.16 0.124 4.33 0.170 OK23-24 43.11 1.697 34.93 1.375 31.75 1.250 6.06 0.239 3.83 0.151 4.33 0.170 25-30 46.21 1.819 38.1 1.500 34.93 1.375 6.06 0.239 3.83 0.151 4.33 0.170 17-8 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS MC540E MC540E 15.75 [0.62] PAGE 214 21.0 [0.83] MAX. B1 B2 MIL-DTL-38999 Circular Connectors C1 DEUTSCH MC5 Connectors C2 OK MIL-DTL-38999 Style Series III Connectors Procap Procap MC520E MC520E OL 21.0 [0.83] MAX. MC540E 15.75 [0.62] MAX. O3.81 [0.15] OK MC540E 15.75 [0.62] MAX. O3.81 [0.15] Procap MC540E OJ Size/ Arrangement OJ Max. OK Max. OL Min. 11-2 22.96 0.094 24.00 0.945 16.51 0.650 13-4 26.06 1.206 27.56 1.085 19.56 0.770 29.26 1.152 31.10 1.224 22.86 0.900 17-8 34.16 1.345 35.46 1.396 26.04 1.025 19-10 35.66 1.404 37.16 1.463 29.21 1.150 21-18 38.75 1.526 40.10 1.579 32.39 1.275 23-24 42.06 1.656 43.36 1.707 35.56 1.400 25-30 44.96 1.770 46.6 1.835 38.74 1.525 15-6 OJ Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 215 MIL-DTL-38999 Circular Connectors DEUTSCH MC5 Connectors MIL-DTL-38999 Style Series III Connectors MC5 Optical Termini (ordered separately) Optical termini are supplied with a profile formed optical end face and are available for single-mode or multimode fibers. Contacts are available in either spring-loaded or rigid versions, depending upon application. Rigid contacts should be used in bulkhead receptacles only. Note: A crimp sleeve is not included for terminating 900-m buffered cable. Spring Loaded Spring Loaded Rigid Rigid Ordering Information 455335 - 126 1-01 TERMINUS TYPE 455335 455360 Spring Loaded Rigid FERRULE FIBER HOLE SIZE (M) 125 126 127 128 144 159 172 175 CABLE JACKET DIAMETER 1-00 1-01 1-02 1-03 900 m Buffer 2.1 mm Dia. 1.8 mm Dia. 2.5 mm Dia. Tooling * Crimp Tool: Part No. 471716 * Crimping Dies: 457440 MC5 Backshells for Multifiber Cables (ordered separately) A variety of backshells are available for multifiber cables, with peripheral strain relief (for 900-m buffered cable) and central strain relief. Consult TE. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 216 MIL-DTL-38999 Circular Connectors INTROTO EASY SIDEBAR USE - H1 * Insert-to-insert INTRO Sidebar -keying Bulleted aidsList in DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors precision alignment * INTRO Sidebar - Bulleted List * Individually rear insertable and * INTRO Sidebar removable optical contacts Bulleted List * Color band indicates full mating INTRO SIDEBAR - H1 * Easily accessible APC and * INTRO PC endSidebar faces for- Bulleted cleaning List maintenance * and INTRO Sidebar - Bulleted List * INTRO Sidebar VERSATILE Bulleted List * Interchangeable with * MIL-DTL-38999 INTRO Sidebar -Series Bulleted III List * INTRO Sidebar - Bulletedavailable List Backshells and adapters for most single and multifiber * INTRO Sidebar cable types Bulleted List * Insert accommodates 2 to INTRO SIDEBAR - H1be supplied 72 channels, and can * pre-terminated INTRO Sidebar - Bulleted List ** Standard MT interface andList multiple INTRO Sidebar - Bulleted housing options help make * INTRO Sidebar integration into new and existing Bulleted List systems easy INTRO SIDEBAR - H1 RUGGED * INTRO Sidebar - Bulleted List * Lightweight, corrosion-resistant composite * metal-plated INTRO Sidebar - Bulletedshell List * Strong, durable -and INTRO Sidebar environmentally sealed Bulleted List 38999 Series III-Style Connectors The DEUTSCH MC6 high-density fiber optic connector series is rugged, versatile, and easy to install and maintain. The connectors are compatible with standard MT ferrule inserts. The MT ferrule inserts accommodate 2 to 72 channels and can be supplied pre-terminated, if required. The MC6 connector uses the compact MIL-DTL-38999 Series III, shell size 11 body, which is also used on the DEUTSCH MC5 connector. MC6 connectors have a lightweight, corrosion resistant, metal-plated composite shell, which helps provide high strength and durability combined with excellent EMC shielding. MC6 connector shell are also available in aluminum and Marine Bronze materials The result is a very compact, rugged, environmentally sealed solution for a wide range of applications, such as avionics, data bus and in-flight entertainment systems. * Anti-vibration coupling with tri-start thread AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 217 MIL-DTL-38999 Circular Connectors DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 38999 Series III-Style Connectors Specifications MATERIALS * Shell: Aluminum, composite or Marine Bronze * Contact Body: Nickel/cadmium plated composite polymer * Ferrule: Thermoplastic * Alignment Pin: Stainless steel * Seals: Fluorinated silicone elastomer * Plating: Nickel (Back zinc nickel available for aluminum shells) OPTICAL * Insertion Loss: 0.25 dB typ. (fiber dependent) * Return Loss: -40 dB typ. * Repeatability: 0.2 dB typ. ENVIRONMENTAL/MECHANICAL * Temperature Range: -55C to +150C * Vibration: 20 to 2000 Hz, 20 g * Durability: 500 mating cycles FIBER TYPE * Channels: 2 to 72 * Cable Type: Telecom grade cable Aerospace grade cable Thread Sizes Shell Size Accessory Thread (6g .100R) Mating Thread (0.1P-0.3L) Jam Nut Thread (6g .100R) 11 M15 x 1.0 .7500 M20 x 1.0 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 218 MIL-DTL-38999 Circular Connectors DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 38999 Series III-Style Connectors Connector Part Numbering MC6 06 E - N - 11 - 01 N - F** SERIES MC6 STYLE 00 Bulkhead Receptacle 06 Plug 07 Jam Nut Receptacle FINISH N C Nickel Plated Cadmium Plated SHELL SIZE 11 NUMBER OF MT FERRULES 01 KEYING N Normal A, B, C MODIFICATION CODE Consult TE MT Ferrule Part Numbering MC6 - 12 SM - 01 - P TYPE MC6 NO. CHANNELS 12, 24 FERRULE TYPE SM Single Mode MM Multimode CABLE TYPE 01 Ruggedized Aerospace Oval Multifiber Cable, 3.95 x 1.60 mm (0.156 x 0.063") Max. 02 Round Multifiber Cable 3.96 mm Dia. (0.156") Max. FERRULE GENDER P S Pin (With Alignment Pins) Socket (No Alignment Pins) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 219 MIL-DTL-38999 Circular Connectors DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 38999 Series III-Style Connectors Square Flange Receptacle 18.26 20.62 26.40 [0.719] 18.26 [1.039] 26.40 [0.812] 20.62 NOM.[0.719] MAX. [1.039] NOM.[0.812] NOM. NOM. MAX. O 17.10 [0.673]O 17.10 MAX. [0.673] MAX. THREAD 19.05THREAD [0.750] 19.05 [0.750] 23.20 [0.913] 23.20 MAX. [0.913] 46.50 MAX.[1.832] 4.84 [0.191] 4.84 MIN. [0.191] 3.16 MIN. [0.124] 3.16 MIN. [0.124] MIN. 46.50 MAX. [1.832] MAX. Jam Nut Receptacle 27 [1.063] 4.81 [0.189] MAX. 27 [1.063] O 24.95 [0.982]O 24.95 THREAD MAX. [0.982] 19.05 MAX. [0.750] 32.00 [1.260] MAX. 32.00 [1.260] MAX. 4.81 [0.189] MAX. O 17.10 [0.673]O 17.10 MAX. [0.673] MAX. THREAD 19.05 [0.750] 7.80 46.00 [0.307] [1.811] 46.00 MAX.[1.811] MAX. MAX. 22.30 [0.878] MAX. 7.80 [0.307] MAX. 2.96 22.30 [0.117] [0.878] MAX. 47.50 MAX. [1.870] MAX. 23.76 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS [0.935] MAX. O 17.10 [0.673] MAX. 2.76 [0.109] MAX. 23.76 [0.935] MAX. 47.50 [1.870] MAX. PAGE 220 2.76 [0.109] O1 [0. M 2.96 [0.117] MAX. 23.2023.20 [0.913] [0.913] MAX.MAX. 4.84 4.84 [0.191] [0.191] MIN. MIN. 3.16 46.5046.50 [1.832] [1.832] MAX.MAX. 3.16 MIL-DTL-38999 Circular Connectors [0.124] [0.124] MIN. MIN. DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 27 [1.063] 38999 Series III-Style Connectors 4.81 [0.189] MAX. Plug THREAD 19.05 [0.750] O 17.10 O 17.10 7.80 [0.673] [0.673] [0.307] MAX. MAX. MAX. O 24.95 O 24.95 [0.982] [0.982] MAX.MAX. 32.00 [1.260] MAX. 46.0046.00 [1.811] [1.811] MAX.MAX. Dummy Receptacle 23.76 [0.935] MAX. 18.26 [0.719] NOM. 4.84 [0.191] MIN. 22.30 [0.878] MAX. 20.62 26.40 [0.812] [1.039] NOM. MAX. 47.50 [1.870] MAX. 2.76 [0.109] MAX. THREAD 19.05 [0.750] 3.16 [0.124] MIN. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 221 2.96 [0.117] MAX. MIL-DTL-38999 Circular Connectors DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 38999 Series III-Style Connectors Protective Caps for Receptacles Protective Caps for Receptacles Protective Caps for Receptacles O 3.61 [0.142] O 3.61MIN. [0.142] MIN. O 22.96 [0.904] O 22.96 MAX. [0.904] MAX. 16.16 [0.636] 16.16MAX. [0.636] MAX. CORD 127 [5] LONG CORD 127 [5] LONG 22.86 [0.900] 22.86MIN. [0.900] MIN. O 22.96 [0.904] O 22.96 MAX. [0.904] MAX. 16.16 [0.636] 16.16MAX. [0.636] MAX. CORD 127 [5] LONG CORD 127 [5] LONG Protective Cap for Plugs Protective Cap for Plugs O 19.55 [0.770] O 19.55 MIN. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS [0.770] MIN. O 23.46 [0.924] O 23.46 MAX. PAGE 222 [0.900] MIN. O 22.96 [0.904] MIL-DTL-38999MAX. Circular Connectors DEUTSCH MC6 Fiber Optic Ribbon Cable Connectors 38999 Series III-Style Connectors 16.16 [0.636] Protective Caps for Plugs MAX. CORD 127 [5] LONG Protective Cap for Plugs O 19.55 [0.770] MIN. O 23.46 [0.924] MAX. 21.1 [0.831] MAX. CORD 127 [5] LONG AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 223 MIL-DTL-38999 Circular Connectors HIGH CAPACITY AviMT Connector * Holds four 12 or 24-fiber MT ferrules * Up to 96 optical channels per connector * Size 21 shell EASY TO ASSEMBLE * No special tools or fixtures required * Only one part to assemble: the ferrule retainer to secure the ferrule * Screwdriver is only tool required HIGH PERFORMANCE * Precision alignment for excellent optical performance * Vibration resistant COMPATIBLE * Uses standard 38999 backshells D38999 Series IIII Style Connector with Four MT Ferrules The AviMT connector from TE Connectivity (TE) holds four MT ferrules--for up to 96 fibers--in a compact size 21 shell. The connector is well suited to applications requiring high fiber counts, such as UAV-based video surveillance, C5ISR, avionics, fiber backbone, radar and IFE systems. Fast, Simple Assembly The connector is very easily assembled, requiring only a screwdriver to fasten the ferrule retainer into place. The simple assembly contrasts dramatically with many connectors in the industry, which require special tools and fixtures to assemble multiple parts and subassemblies. Specifications MATERIALS * Shell: Nickel-plated aluminum (Consult TE for other shell finishes) * Insert: Thermoplastic * Front Retainer Ring: Passivated stainless steel * Interfacial Seal: Rubber * Ferrule Retainer: Passivated stainless steel OPTICAL (Tested with OM3 multimode fiber) * Insertion Loss (Avg.) 12-Fiber Ferrule: 0.12 dB 24 Fiber Ferrule: 0.17 dB * Return Loss (Avg.) 12-Fiber Ferrule: 29.3 dB 24 Fiber Ferrule: 29.8 dB ENVIRONMENTAL/MECHANICAL * Low Temp Storage: -50C for 96 hours * High Temp Storage: +85C for 96 hours * Humidity Exposure: Cycled to +55C, 95% RH * Thermal Cycling: -40C to 70C * Sine Sweep Vibration: 10 Hz to 2000 Hz, 15 g peak * Random Vibration: 16.91 grms * Mechanical Shock: 50g APPLICATIONS * C5ISR * Avionics * Military aerospace * Commercial aerospace ground radar * Fiber backbone * IFE systems AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 224 MIL-DTL-38999 Circular Connectors AviMT Connector D38999 Series IIII Style Connector with Four MT Ferrules Size 21 Shell and Insert ze 21 Shell and Insert Ferrule Retainer MT Cable Assembly (Ordered Separately) Ferrule Retainer Ordering Information MT Cable Assembly (Ordered Separately) 32.00 [1.260] Style Part No. MAX Plug 2828342-1 Square Flange Receptacle 2828343-1 Jam Nut Receptacle 2320289-1 40.00 [1.575] MAX 36.00 [1.417] MAX 32.00 [1.260] MAX 40.00 [1.575] MAX Square Flange Receptacle 42.00 [1.654] MAX Shell: Nickel-Plated Aluminum Insert: Thermoplastic Plug Ring: Passivated stainless steel Front Retainer Seal: Rubber Ferrule Retainer: Passivated stainless steel Shell: Nickel-Plated Aluminum Insert: Thermoplastic Front Retainer Ring: Passivated stainless steel AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 225 MIL-DTL-38999 Circular Connectors RUGGED 38999-Style Connectors * Noncontacting fiber interface * Minimal wear on fiber optic interface * Vibration resistant EASY TO USE * Easy to handle * Easy to clean * Highly resistant to dirt/debris CONSISTENT * Repeatable low-loss performance in harsh environments * Low sensitivity to thermal fluctuations and interface contamination * Consistent overall optical link budget VERSATILE Expanded beam inserts for 38999-style connectors use the same reliable insert technology as our PRO BEAM connectors. Available to accommodate 2 or 4 optical channels in a size 11 shell or 8 channels in a size 15 shell, the inserts give you many of the advantages of expanded beam interfaces in the familiar 38999 form factor. Connector kits are available to accommodate popular fiber optic cable styles used in the military and aerospace industry-- including tactical cable, 1.8 and 2.2-mm avionics cable, and buffered-only cable. * Single mode or multimode * Common 850/1300 dual, 1310, or 1550 nm wavelengths * 2 or 4 optical channels in a Transmit Fiber Receive Fiber size 15 shell * 8 channels in a size 15 shell Ball Lens Expanded Beam Zirconia Ferrule Expanded beam technology, which physically expands and collimates the transmission signal into an optical beam over 14 times its original diameter for multimode fiber and over 45 times for single-mode fiber. The beam is then refocused back down onto the core of the receiving fiber. This approach Transmit Ceramic Alignment Receive provides ease Fiber of alignment and lowSleeve sensitivity to Fiber thermal changes and contamination. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 226 O20 [0.787] MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Standard Styles O21 [0.827] Plug Connector 3 [0.118] 28 [1.102] 27 [1.063] Jam Nut Receptacle Connector 78 [3.071] 3.25 0.13 [0.128 0.005] Square Flange Receptacle 2-Channel Mini Insert (Size 11 Shell) 20.22 19.59 +0.2/-0 +0/-0.25 [0.796 [0.771+0.008/-0] +0/-0.010] 76 [2.992] 2 [0.079] 20.96 +0.25/-0 [0.825 +0.010/-0] O22 [0.866] O19 [0.748] O17 [0.669] Insert Kits O17 [0.669] O21 [0.827] O32 [1.260] O21 [0.827] 26 [1.024] SQ. 4-Channel Mini Insert (Size 11 Shell) 20.62 [0.812] 20.62 [0.812] RECOMMENDED PANEL CUTOUT RECOMMENDED PANEL CUTOUT 2-ChannelMini MiniInsert Insert 4 Channel Mini Mini Insert 8-Channel Sr. Insert 2-Channel 4-Channel Insert 2-Channel 4-Channel Mini Insert 8 Channel (Size 11 Mini Shell) Insert (Size 11 Shell) (Size 15 Sr. Shell) Insert (Size 11 Shell) (Size 11 Shell) (Size 11 Shell) (Size 11 Shell) (Size 15 Shell) EB Insert Type Mini Sr. No. of Fibers Part No. Multimode 850/1300 nm Single Mode 1310 nm Single Mode 1550 nm 2 1374759-4 1588129-2 1588128-2 4 1374759-2 1588129-3 1588128-3 8 1516256-1 1516258-1 1516258-2 8 Channel Sr. Insert 8 Channel Sr. Insert (Size 15 Shell) (Size 15 Shell) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 227 MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Shell Kits Straight Heat-Shrink Boot Flexible Polyolefin Crimp Ring Copper Crimp Base Nickel-Plated Aluminum Alloy Wave Spring Stainless Steel Adapter Aluminum Alloy Protective Cap Acetal, Polypropylene, Silicone Rubber Screw Stainless Steel Spacer Ring Nickel-Plated Aluminum Alloy Shell Stainless Steel and Aluminum Alloy Typical Configuration and Materials (Plug Connector Shown) AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 228 MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Ferrule Kits Ferrule Base Stainless Steel Spring Stainless Steel Fiber Hole Size (m) Fiber Type 125 126 Ferrule Zirconia O-Ring Nitrile Part No. Mini Sr. Single Mode 1754700-1 1985635-1 Single Mode 1754700-2 1985635-2 Multimode 1754699-1 1985107-1 Protective Cap Vinyl Washer Stainless Steel Boot EPDM Seal Fluorosilicone Rubber Cable Dia. Part No. 5.1 mm 1516228-1 5.6 mm 1516228-2 6.2 mm 1516228-3 Crimp Support Nickel Silver Alloy Crimp Sleeve Nickel Silver Alloy AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 229 MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Shell Kits (Plug Connector Shown) Typical Configuration and Materials Straight Heat-Shrink Boot Flexible Polyolefin Crimp Ring Copper Crimp Base Nickel-Plated Aluminum Alloy Wave Spring Stainless Steel Adapter Aluminum Alloy Protective Cap Acetal, Polypropylene, Silicone Rubber Screw Stainless Steel Spacer Ring Nickel-Plated Aluminum Alloy Shell Stainless Steel and Aluminum Alloy Shell Kits Part numbers are for N keyed connectors with black zinc nickel finish. Consult TE for other keying and plating options. Shell Size 11 Kit Shell Size 15 Kit Part No. Part No. Connector Style 1.8 mm Avionics Cable Mil Tactical Distrib. Cable Buffered Fiber Plug 6754518-7 1-1985021-3 1-1918883-3 Connector Style 2.2 mm Avionics Cable End Nut Backshell for Non-Jacketed Cable Plug 1516342-7 1516338-7 1516343-7 1516339-7 1516344-7 1516340-7 Jam Nut Receptacle 6754519-7 1-2064163-3 1-1918884-3 Jam Nut Receptacle Flange-Mount Receptacle -- 1-2064166-3 1-1918885-3 Flange-Mount Receptacle AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 230 MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Plug Shell Size 11 78 [3.071] 27 [1.063] O22 [0.866] O19 [0.748] 20.22 +0.2/-0 [0.796 +0.008/-0] 2 [0.079] O17 [0.669] O21 [0.827] 3.25 0.13 [0.128 0.005] 26 [1.024] SQ. 20.62 [0.812] 20.62 [0.812] RECOMMENDED PANEL CUTOUT Jam Nut Receptacle Shell Size 11 76 [2.992] 28 [1.102] 19.59 +0/-0.25 [0.771 +0/-0.010] 3 [0.118] 20.96 +0.25/-0 [0.825 +0.010/-0] 25 [0.984] HEX O22 [0.866] O20 [0.787] O17 [0.669] O21 [0.827] O32 [1.260] RECOMMENDED PANEL CUTOUT AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 231 1 27] MIL-DTL-38999 Circular Connectors 38999-Style Connectors with Expanded Beam Inserts Square Flange Receptacle Shell Size 11 28 [1.102] 21 [0.827] O24 [0.945] O21 [0.827] 76 [2.992] O19 [0.748] O21 [0.827] Recommended Panels Cutouts 20.22 +0.2/-0 [0.796 +0.008/-0] 3.25 0.13 [0.128 0.005] 76 [2.992] 19.59 +0/-0.25 [0.771 +0/-0.010] 20.96 +0.25/-0 [0.825 +0.010/-0] 26 [1.024] SQ. 20.62 [0.812] O21 [0.827] O32 [1.260] 20.62 [0.812] Jam Nut Receptacle RECOMMENDED RECOMMENDED CUTOUT AEROSPACE, DEFENSE & MARINE PANEL /// MIL-DTL-38999 CIRCULAR CONNECTORSPANEL CUTOUT Square Flange Receptacle PAGE 232 MIL-DTL-38999 Circular Connectors INDUSTRY STANDARDIZATION PRO BEAM EB16 Optical Termini * Selected for the ARINC 845 standard DURABLE * Minimal wear on fiber optic Interface * Vibration resistant * Resistant to dirt and debris REPEATABLE LOW-LOSS PERFORMANCE * Low sensitivity to thermal fluctuations and interface contamination * Consistent overall optical "link budget" * Stable operation over life of system EASY TO USE * Drop-in replacement for M29504/4 and /5 physical contact termini * Durable non-contacting interface helps ensure ease of use/cleaning * Simplified cleaning process VERSATILE * Fit standard size 16 cavity * Field terminable Bring Rugged Optical Performance to Mil-Standard Connectors Leveraging our industry-accepted PRO BEAM expanded beam technology, the PRO BEAM EB16 termini are adding rugged, reliable optical performance to familiar Mil Spec connectors. The EB16 termini are a size 16 optical contact, fit-form compliant to MIL-DTL-38999 Series III size 16 cavities. These termini are a drop-in replacement for the M29504/4 and /5 physical contact termini used in many ruggedized circular connector systems. Non-Contacting Interface The non-contacting interface typically results in less wear and tear overall, especially in high-mating cycle or highvibration applications. The termini's ball lens physically expands and collimates the optical signal into an optical beam well beyond its original size to help provide easier optical alignment, lowers sensitivity to contamination, and helps provide consistent performance over thermal changes. The beam is then refocused back down onto the core of the receiving fiber. The beam area is expanded 30 times between lenses. The signal will not deteriorate by airborne contamination particles of the same size that affect the performance of the PC connection. The termini's endface is easily cleaned. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 233 MIL-DTL-38999 Circular Connectors PRO BEAM EB16 Optical Termini Specifications MATERIALS OPTICAL * Terminus Body and Crimp Sleeve: Nickel-plated brass * Ferrule and Split Sleeve: Zirconia * Ball Lens: Glass, with antireflection coating * Spacer: Stainless steel * Spring: Stainless steel * Protective Cap: Vinyl * Insertion Loss: 1.5 dB max. @ 850/1300 nm (Multimode fiber) MECHANICAL/ENVIRONMENTAL * Durability: >1000 mating cycles * Operating Temperature: -65C to +165C (Cable dependent) * Sinusoidal Vibration: TIA/EIA-455-11C, Test Condition IV * Random Vibration: TIA/EIA-455-11C, Test Condition VI-J * Mechanical Shock: TIA/EIA-455-14A, Test Condition C * Thermal Cycling: TIA/EIA-455-3B, Test Condition C-2 * Thermal Shock: TIA/EIA-455-71, Schedule C-0 (5 cycles) STANDARDS * Industry Standards: SAE AS3 AS6250, AS6251, and ARINC 845 * TE Application Specification: 108-127013 * TE Instruction Sheet: 408-32132 * TE Qualification Test Report: 501-32028 APPLICATIONS * Radar and Sensor Systems * Rugged Network Applications * Fixed Wing and Rotary Aircraft * Unmanned Systems * Commercial Aviation Type Part No. Pin 2125059-1 Socket 2125046-1 Socket Crimp Sleeve Base Subassembly Lens Subassembly Socket Socket Crimp Sleeve Split Sleeve Base Subassembly Shroud Lens Subassembly Protective Cap Split Sleeve Shroud Crimp Sleeve Protective Cap Base Subassembly Lens Subassembly with Threaded Shroud Protective Cap Lens Subassembly with Threaded Shroud Pin Crimp Sleeve Pin Base Subassembly Pin Protective Cap AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 234 MIL-DTL-38999 Circular Connectors MIL SPEC MIL-T-29504 Style Optical Termini * Manufactured to meet the requirements of MIL-T-29504/4 and 5 * Designed for use in any MIL-DTL-38999 Size 16 cavity HIGH PERFORMANCE * Widely used in both rotary and fixed-wing aerospace applications * Spring-loaded socket contacts help ensure consistent mating pressure and performance levels Widely used in rotary and fixed-wing aerospace applications, our rugged optical termini is rated for 500 mating cycles and feature spring-loaded socket contacts to help ensure consistent mating pressure and performance levels. They are designed for use in any MIL-DTL-38999 Size 16 cavity, and manufactured to meet MIL-T-29504/4 and/5 requirements. Specifications FIBER TYPES * Single Mode: 9/125 m * Multimode: 50/125, 62.5/125, 200/280 m * Cable Size: 1.8 mm, 2.5 mm OPTICAL PERFORMANCE (Depends on fiber type and finish) * Insertion Loss: 0.6 dB typical * Return Loss: -40 dB typical * Repeatability: 0.2 dB typica MATERIALS * Ferrule: Zirconia * Alignment Sleeve: Ceramic zirconia * Spring: Stainless steel * Terminus Assembly: ARCAP alloy * Heat Shrink Sleeve: PVDF ENVIRONMENTAL/MECHANICAL * Temperature Range: -55C to +150C * Durability: 500 mating cycles * Vibration: 20 g, 20 to 2000 Hz AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 235 O3.23 - 3.30 [0.127 - 0.130] MIL-DTL-38999 Circular Connectors 2.34 - 2.79 [0.092 - 0.110] 13.64 [0.537] FIBER HOLE O1.585 [0.062] CERAMIC FERRULE O0.95 O1.63 ALIGNMENT SLEEVE 13.0 [0.512] Termini [0.037] [0.064] MIL-T-29504 StyleHeat Optical Srhink Sleeve MAX OUTER SLEEVE MIN Socket (457462) 30.5 [1.210] MAX. O3.23 - 3.30 [0.127 - 0.130] 2.34 - 2.79 [0.092 - 0.110] 13.64 [0.537] FIBER HOLE O1.585 [0.062] CERAMIC FERRULE O0.95 O1.63 [0.037] [0.064] MIN MAX ALIGNMENT SLEEVE 13.0 [0.512] Heat Srhink Sleeve OUTER SLEEVE Pin (457463) 21.6 [0.850] MAX 6.825 0.025 [0.269 0.001] O3.23 - 3.30 [0.127 - 0.130] FIBER HOLE CERAMIC FERRULE 13.0 [0.512] Heat Srhink Sleeve O0.95 O1.63 [0.037] [0.064] MIN MAX O1.585 [0.062] 21.6 [0.850] MAX Part Numbering O3.23 - 3.30 [0.127 - 0.130] 6.825 0.025 [0.269 0.001] 457462 - 126 - 200 CONTACT TYPE 457462 457463 FIBER HOLE Socket Pin 13.0 [0.512] FERRULE FIBER HOLE SIZE (M) 126 127 283 O0.95 O1.63 [0.037] [0.064] MIN MAX CERAMIC FERRULE O1.585 [0.062] Heat Srhink Sleeve CABLE JACKET DIAMETER 200 250 1.2-2.0 mm 2.0-2.5 mm AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 236 MIL-DTL-38999 Circular Connectors EASY TO USE POLAMCO BT Series Banding Backshells * Screen termination by stainless steel band * Sealing and strain relief of backshell by heat shrink boot VERSATILE * Versions for all 38999 series * Straight, 45, and 90 profiles * Optional pigtail termination slots BT Series backshells terminate the shield with a stainless steel band strap. Additional strain relief can be obtained with a heatshrink boot. Part Numbering System BT H 1 - 17 - 08 - 1 - C SL SERIES BT Banding Backshell CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 ENTRY SIZE See Entry Size Table MATERIAL 1 Aluminum Alloy FINISH C B ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel SLOT OPTION Omit For Standard (No Slot) SL With Slots AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 237 MIL-DTL-38999 Circular Connectors POLAMCO BT Series Banding Backshells 30.00 0.25 [1.181 0.010] Silicone O-Ring SLOT OPTION - SL (Pigtail Termination) See Table for Number of Slots OA OT Thread OG OH XXXX OB 4.00 [0.157] 10.90 [0.429] Angle 1: Straight E C K See Table for Number of Slots D F Angle 2: 45 Angle 3: 90 BTF Series for 38999 Series I (Consult TE for Series II) Shell Size A Thread BTH (BTF) OB Max. BTF OT Min. C Max. D Max. E Max. F Max. K 0.5 (0.020) 09 7/16-28 18.3 0.720 6.7 0.264 13.1 0.516 25.7 1.012 25.7 1.012 30.5 1.201 17.5 0.689 11 9/16-24 21.5 0.846 10.2 0.402 13.9 0.547 26.9 1.059 26.7 1.051 32.2 1.268 17.5 0.689 13 11/16-24 24.5 0.965 13.5 0.531 14.5 0.571 27.3 1.075 31.2 1.228 33.7 1.327 20.0 0.787 15 13/16-20 27.8 1.094 16.2 0.638 15.5 0.610 28.2 1.110 37.2 1.465 35.2 1.386 24.5 0.965 17 15/16-20 30.8 1.213 19.4 0.764 16.1 0.634 29.0 1.142 40.2 1.583 36.9 1.453 26.7 1.051 19 1-1/16-18 34.1 1.343 21.8 0.858 16.8 0.661 29.3 1.154 44.7 1.760 38.5 1.516 27.0 1.063 21 1-3/16-18 37.3 1.469 25.1 0.988 17.1 0.673 30.1 1.185 49.2 1.937 40.1 1.579 30.5 1.201 23 1-5/16-18 40.5 1.594 28.2 1.110 17.7 0.697 30.5 1.201 51.7 2.035 41.6 1.638 31.5 1.240 25 1-7/16-18 43.7 1.720 31.4 1.236 18.4 0.724 31.4 1.236 53.2 2.094 43.1 1.697 28.5 1.122 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 238 MIL-DTL-38999 Circular Connectors POLAMCO BT Series Banding Backshells BTH Series for 38999 Series III and IV Shell Size A Thread OB Max. OT Min. C Max. D Max. E Max. F Max. K 0.5 (0.020) 09 M12 x 1.0 18.0 0.709 6.7 0.264 13.1 0.516 25.7 1.012 25.7 1.012 30.5 1.201 17.5 0.689 11 M15 x 1.0 21.0 0.827 10.2 0.402 13.9 0.547 26.9 1.059 26.7 1.051 32.2 1.268 17.5 0.689 13 M18 x 1.0 24.5 0.965 13.5 0.531 14.5 0.571 27.3 1.075 31.2 1.228 33.7 1.327 20.0 0.787 15 M22 x 1.0 29.0 1.142 16.2 0.638 15.5 0.610 28.2 1.110 37.2 1.465 35.2 1.386 24.5 0.965 17 M25 x 1.0 32.5 1.280 19.4 0.764 16.1 0.634 29.0 1.142 40.2 1.583 36.9 1.453 26.7 1.051 19 M28 x 1.0 35.5 1.398 21.8 0.858 16.8 0.661 29.3 1.154 44.7 1.760 38.5 1.516 27.0 1.063 21 M31 x 1.0 37.0 1.457 25.1 0.988 17.1 0.673 30.1 1.185 49.2 1.937 40.1 1.579 30.5 1.201 23 M34 x 1.0 40.0 1.575 28.2 1.110 17.7 0.697 30.5 1.201 51.7 2.035 41.6 1.638 31.5 1.240 25 M37 x 1.0 43.5 1.713 31.4 1.236 18.4 0.724 31.4 1.236 53.2 2.094 43.1 1.697 28.5 1.122 Millimeters Inches Entry Size Dimensions Entry Size OG Min. OH Max. No. Of Optional Slots Entry Size OG Min. OH Max. No. Of Optional Slots 03 4.7 0.185 13.9 0.547 1 14 22.2 0.874 29.9 1.177 4 04 6.3 0.248 13.9 0.547 1 15 23.8 0.937 31.5 1.240 4 05 7.9 0.311 15.5 0.610 1 16 25.4 1.000 33.1 1.303 4 06 9.5 0.374 17.2 0.677 2 17 27.0 1.063 34.7 1.366 4 07 11.1 0.437 18.7 0.736 2 18 28.6 1.126 36.3 1.429 4 08 12.7 0.500 20.3 0.799 2 19 30.2 1.189 37.9 1.492 4 09 14.2 0.559 21.9 0.862 2 20 31.8 1.252 39.5 1.555 4 10 15.8 0.622 23.5 0.925 2 21 33.3 1.311 41.1 1.618 4 11 17.4 0.685 25.1 0.988 2 22 35.0 1.378 42.7 1.681 4 12 19.0 0.748 26.7 1.051 2 23 36.5 1.437 44.3 1.744 4 13 20.6 0.811 28.3 1.114 2 24 38.1 1.500 45.9 1.807 4 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 239 MIL-DTL-38999 Circular Connectors EASY TO USE POLAMCO 64 Series Cone Clamp Adapters * Individual screen termination using castellated cone * No application tooling required for termination or re-work * Alternate angles and lengths on request RELIABLE * Sealing and strain relief of backshell by heat shrink boot * Solid machined construction for reliable strength and performance * Cable clamp option available for additional mechanical strain relief The 64 Series adapters terminate individual shields with a castellated cone to compress the braid. VERSATILE * Plain nut version available * Cone clamp feature may be re-used * Straight, 45 degree, and 90 degree standard * Aluminum, bronze, and stainless steel Part Numbering System 64 F 1 - 17 - 1 - C - CC SERIES 64 Cone Clamp Adapter CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 MATERIAL 1 Aluminum Alloy FINISH C B ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel CABLE CLAMP OPTION Omit for Plain Nut <Other options?> AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 240 MIL-DTL-38999 Circular Connectors POLAMCO 64 Series Cone Clamp Adapters 25.50 (1.007) NOM. SILICONE O-RING 25.50 (1.007) NOM. OA THREAD OG OW OH XXXX OB Plain Nut Option J M Angle 1: Straight MINIMUM CLAMPING DIAMETER E K C D J F Angle 2: 45 J Angle 3: 90 64F Series for 38999 Series I Connectors (Consult TE for Series II) Shell Size A Thread (UNEF) OB Max. C 0.5 (0.020) D Max. E Max. F Max. OG Min. OW Max. OH Max. J Max. K 0.5 (0.020) M 0.5 (0.020) 09 7/16-28 18.0 0.709 16.4 0.646 24.6 0.969 22.7 0.894 30.1 1.185 6.6 0.260 20.7 0.815 16.0 0.630 15.2 0.598 15.0 0.591 7.8 0.307 11 9/16-24 21.0 0.827 17.2 0.677 25.4 1.000 26.2 1.031 31.9 1.256 9.3 0.366 23.8 0.937 19.0 0.748 15.2 0.598 17.0 0.669 8.6 0.339 13 11/16-24 24.5 0.965 17.6 0.693 26.3 1.035 29.2 1.150 33.4 1.315 12.6 0.496 27.0 1.063 22.0 0.866 15.2 0.598 18.0 0.709 10.2 0.402 15 13/16-20 27.8 1.094 18.5 0.728 26.7 1.051 32.2 1.268 34.9 1.374 14.6 0.575 28.6 1.126 25.4 1.000 15.2 0.598 20.0 0.787 10.4 0.409 17 15/16-20 30.8 1.213 19.2 0.756 27.5 1.083 35.7 1.406 36.6 1.441 17.7 0.697 31.8 1.252 28.5 1.122 15.2 0.598 21.5 0.846 12.4 0.488 19 1-1/16-18 34.1 1.343 19.6 0.772 27.8 1.094 39.7 1.563 38.2 1.504 19.8 0.780 35.0 1.378 32.0 1.260 18.2 0.717 23.0 0.906 15.4 0.606 21 1-3/16-18 37.3 1.469 20.4 0.803 28.6 1.126 42.2 1.661 39.8 1.567 23.0 0.906 38.1 1.500 35.0 1.378 18.2 0.717 25.0 0.984 17.3 0.681 23 1-5/16-18 41.0 1.614 20.8 0.819 29.5 1.161 45.2 1.780 41.3 1.626 26.2 1.031 39.7 1.563 38.0 1.496 18.2 0.717 26.0 1.024 18.8 0.740 25 117/16-18 43.7 1.720 21.7 0.854 29.9 1.177 48.2 1.898 42.8 1.685 29.1 1.146 44.5 1.752 41.0 1.614 18.2 0.717 28.0 1.102 22.4 0.882 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 241 MIL-DTL-38999 Circular Connectors POLAMCO 64 Series Cone Clamp Adapters 64H Series for 38999 Series III and IV Shell Size A Thread OB Max. C 0.5 (0.020) D Max. E Max. F Max. OG Min. OW Max. OH Max. J Max. 09 M12 x 1.0 18.0 0.709 13.1 0.516 24.6 0.969 25.7 1.012 30.1 1.185 6.6 0.260 20.7 0.815 16.0 0.630 15.2 0.598 17.5 0.689 7.8 0.307 11 M15 x 1.0 21.0 0.827 13.9 0.547 25.4 1.000 26.7 1.051 31.9 1.256 9.3 0.366 23.8 0.937 19.0 0.748 15.2 0.598 17.5 0.689 8.6 0.339 13 M18 x 1.0 24.5 0.965 14.5 0.571 26.3 1.035 31.2 1.228 33.4 1.315 12.6 0.496 27.0 1.063 22.0 0.866 15.2 0.598 20.0 0.787 10.2 0.402 15 M22 x 1.0 29.0 1.142 15.5 0.610 26.7 1.051 37.2 1.465 34.9 1.374 14.6 0.575 28.6 1.126 26.5 1.043 15.2 0.598 24.5 0.965 10.4 0.409 17 M25 x 1.0 32.5 1.280 16.1 0.634 27.5 1.083 40.2 1.583 36.6 1.441 17.7 0.697 31.8 1.252 29.8 1.173 15.2 0.598 26.7 1.051 12.4 0.488 19 M28 x 1.0 35.5 1.398 16.8 0.661 27.8 1.094 44.7 1.760 38.2 1.504 19.8 0.780 35.0 1.378 33.0 1.299 18.2 0.717 27.0 1.063 15.4 0.606 21 M31 x 1.0 37.0 1.457 17.1 0.673 28.6 1.126 49.2 1.937 39.8 1.567 23.0 0.906 38.1 1.500 35.0 1.378 18.2 0.717 30.5 1.201 17.3 0.681 23 M34 x 1.0 40.0 1.575 17.7 0.697 29.5 1.161 51.7 2.035 41.3 1.626 26.2 1.031 39.7 1.563 38.0 1.496 18.2 0.717 31.5 1.240 18.8 0.740 25 M37 x 1.0 43.5 1.713 18.4 0.724 29.9 1.177 53.2 2.094 42.8 1.685 29.1 1.146 44.5 1.752 41.0 1.614 18.2 0.717 28.5 1.122 22.4 0.882 K M 0.5 0.5 (0.020) (0.020) Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 242 MIL-DTL-38999 Circular Connectors VERSATILE POLAMCO 70 Series Memory Ring Adapters * Interfaces with 38999 Series I, II, III and IV connectors * Available in straight, 45, and 90 angle mounting configurations * Variety of finishes available LIGHTWEIGHT * Aluminum alloy saves weight * Low-profile shield termination HIGH RELIABILITY * Magna-form memory ring adapter technology * Optional pre-terminated braid sock The 70 Series adapters help provide a high-reliability, low profile shield termination using magna-form memory ring technology. The adapters are available with an optional pre-terminated braid sock. Part Numbering System 70 F 1 - 17 - 08 - 1 - C - N SERIES 70 Memory Ring Adapter with Optional Braid Tail Material CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 ENTRY SIZE See Entry Size Table MATERIAL 1 Aluminum Alloy FINISH C B ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel BRAID TAIL Omit for Tinned Copper N Nickel-Plated Braid AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 243 MIL-DTL-38999 Circular Connectors POLAMCO 70 Series Memory Ring Adapters Silicone O-Ring 150.00 [5.906] Min. Standard Braid Length is 150 mm Consult TE for other lengths A OT Thread OG OH XXXX OB 23.50 0.25 [0.925 0.010] Angle 1: Straight Screen Braid Tinned Copper See part breakdown for more options Aluminum/Iridite Finish Magna-form Crimp Ring E C K D F Angle 2: 45 Angle 3: 90 70F Series for 38999 Series I (Consult TE for Series II) Shell Size A Thread (UNEF) OB Max. OT Min. C Max. D 0.5 (0.020) E Max. F Max. K 0.5 (0.020) 09 7/16-28 18.0 0.709 6.8 0.268 16.4 0.646 17.1 0.673 22.7 0.894 24.0 0.945 15.0 0.591 11 9/16-24 21.0 0.827 10.2 0.402 17.2 0.677 18.2 0.717 26.2 1.031 25.7 1.012 17.0 0.669 13 11/16-24 24.5 0.965 13.1 0.516 17.6 0.693 18.6 0.732 29.2 1.150 27.2 1.071 18.0 0.709 15 13/16-20 27.8 1.094 16.2 0.638 18.5 0.728 19.5 0.768 32.2 1.268 28.7 1.130 20.0 0.787 17 15/16-20 30.8 1.213 19.3 0.760 20.2 0.795 20.3 0.799 35.7 1.406 30.4 1.197 19 1-1/16-18 34.1 1.343 22.3 0.878 19.6 0.772 20.8 0.819 39.7 1.563 32.0 1.260 2.50 [.098] 0.846 3.18 [.125] 5.00 [.197] 23.0 8.00 [.315] 0.906 21 1-3/16-18 37.3 1.469 25.8 1.016 20.4 0.803 21.7 0.854 42.2 1.661 33.6 1.323 25.0 0.984 23 1-5/16-18 41.0 1.614 28.3 1.114 20.8 0.819 22.0 0.866 45.2 1.780 35.1 1.382 26.0 1.024 1-7/16-18 43.7 1.720 31.5 1.240 21.7 0.854 22.9 0.902 48.2 1.898 36.6 1.441 28.0 1.102 25 21.5 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 244 D Dia. Mounting Thickness Mounting Thickness MIL-DTL-38999 Circular Connectors POLAMCO 70 Series Memory Ring Adapters 70H Series for 38999 Series III and IV Shell Size A Thread OB Max. OT Min. C Max. D 0.5 (0.020) E Max. F Max. K 0.5 (0.020) 09 M12 x 1.0 18.0 0.709 6.7 0.264 13.1 0.516 17.1 0.673 25.7 1.012 24.0 0.945 17.5 0.689 11 M15 x 1.0 21.0 0.827 10.2 0.402 13.9 0.547 18.2 0.717 26.7 1.051 25.7 1.012 17.5 0.689 13 M18 x 1.0 24.5 0.965 13.5 0.531 14.5 0.571 18.6 0.732 31.2 1.228 27.2 1.071 20.0 0.787 15 M22 x 1.0 29.0 1.142 16.2 0.638 15.5 0.610 19.5 0.768 37.2 1.465 28.7 1.130 24.5 0.965 17 M25 x 1.0 32.5 1.280 19.4 0.764 16.1 0.634 20.3 0.799 40.2 1.583 30.4 1.197 26.7 1.051 19 M28 x 1.0 35.5 1.398 21.8 0.858 16.8 0.661 20.8 0.819 44.7 1.760 32.0 1.260 27.0 1.063 21 M31 x 1.0 37.0 1.457 25.1 0.988 17.1 0.673 21.7 0.854 49.2 1.937 33.6 1.323 30.5 1.201 23 M34 x 1.0 40.0 1.575 28.2 1.110 17.7 0.697 22.0 0.866 51.7 2.035 35.1 1.382 31.5 1.240 25 M37 x 1.0 43.5 1.713 31.4 1.236 18.4 0.724 22.9 0.902 53.2 2.094 36.6 1.441 28.5 1.122 Millimeters Inches Entry Size Dimensions Entry Size OG Min. OH Max. No. Of Optional Slots Entry Size OG Min. OH Max. No. Of Optional Slots 03 4.7 0.185 13.9 0.547 1 14 22.2 0.874 29.9 1.177 4 04 6.3 0.248 13.9 0.547 1 15 23.8 0.937 31.5 1.240 4 05 7.9 0.311 15.5 0.610 1 16 25.4 1.000 33.1 1.303 4 06 9.5 0.374 17.2 0.677 2 17 27.0 1.063 34.7 1.366 4 07 11.1 0.437 18.7 0.736 2 18 28.6 1.126 36.3 1.429 4 08 12.7 0.500 20.3 0.799 2 19 30.2 1.189 37.9 1.492 4 09 14.2 0.559 21.9 0.862 2 20 31.8 1.252 39.5 1.555 4 10 15.8 0.622 23.5 0.925 2 21 33.3 1.311 41.1 1.618 4 11 17.4 0.685 25.1 0.988 2 22 35.0 1.378 42.7 1.681 4 12 19.0 0.748 26.7 1.051 2 23 36.5 1.437 44.3 1.744 4 13 20.6 0.811 28.3 1.114 2 24 38.1 1.500 45.9 1.807 4 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 245 MIL-DTL-38999 Circular Connectors VERSATILE POLAMCO 91 Series Spring Adapters * Interfaces with 38999 Series I, II, III and IV connectors * Available in straight, 45, and 90 angle mounting configurations * Variety of finishes available LIGHTWEIGHT * Aluminum alloy saves weight * Low-profile shield termination HIGH RELIABILITY * Constant force stainless steel spring enables fast, reliable termination EASY TO USE The 91 Series adapters use a constant-force spring to help provide a fast, reliable shield termination without tools. * Tool-free screen termination * Variety of shell sizes available from stock * Heat-shrink boot option available for strain relief and cable sealing Part Numbering System 91 F 1 - 17 - 08 - 1 - C - SL - HE200 SERIES 91 Spring Adapter CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 ENTRY SIZE See Entry Size Table MATERIAL 1 Aluminum Alloy FINISH C B ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel SLOT OPTION Omit For Standard (No Slot) SL With Slots SPRING REF See Entry Size Table Omit If No Spring Required HE050, HE100, HE200, HE300, HE400 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 246 MIL-DTL-38999 Circular Connectors POLAMCO 91 Series Spring Adapters 30.00 0.25 [1.181 0.010] SILICONE O-RING SLOT OPTION - SL (PIGTAIL TERMINATION) J SEE TABLE FOR NUMBER OF SLOTS OA THREAD OT OG OH 4.00 [0.157] 10.90 [0.429] XXXX OB 9.50 0.20 [0.374 0.008] CONSTANT FORCE SPPRING Angle 1: Straight E K C D F Angle 3: 90 Angle 2: 45 91F Series for 38999 Series I (Consult TE for Series II) Shell Size A Thread (UNEF) OB Max. OT Min. C 0.5 (0.020) D Max. E Max. F Max. K 0.5 (0.020) 09 7/16-28 18.0 0.709 6.8 0.268 16.4 0.646 25.7 1.012 22.7 0.894 30.5 1.201 15.0 0.591 11 9/16-24 21.0 0.827 10.2 0.402 17.2 0.677 26.9 1.059 26.2 1.031 32.2 1.268 17.0 0.669 13 11/16-24 24.5 0.965 13.1 0.516 17.6 0.693 27.3 1.075 29.2 1.150 33.7 1.327 18.0 0.709 15 13/16-20 27.8 1.094 16.2 0.638 18.5 0.728 28.2 1.110 32.2 1.268 35.2 1.386 20.0 0.787 17 15/16-20 30.8 1.213 19.3 0.760 19.2 0.756 29.0 1.142 35.7 1.406 36.9 1.453 21.5 0.846 19 1-1/16-18 34.1 1.343 22.3 0.878 19.6 0.772 29.3 1.154 39.7 1.563 38.5 1.516 23.0 0.906 21 1-3/16-18 37.3 1.469 25.8 1.016 20.4 0.803 30.1 1.185 42.2 1.661 41.1 1.618 25.0 0.984 23 1-5/16-18 41.0 1.614 28.3 1.114 20.8 0.819 30.5 1.201 45.2 1.780 41.6 1.638 26.0 1.024 25 1-7/16-18 43.7 1.720 31.5 1.240 21.7 0.854 31.4 1.236 48.2 1.898 43.1 1.697 28.0 1.102 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 247 MIL-DTL-38999 Circular Connectors POLAMCO 91 Series Spring Adapters 91H Series for 38999 Series III and IV Shell Size A Thread OB Max. OT Min. C 0.5 (0.020) D Max. E Max. F Max. K 0.5 (0.020) 09 M12 x 1.0 18.0 0.709 6.7 0.264 13.1 0.516 25.7 1.012 25.7 1.012 30.5 1.201 17.5 0.689 11 M15 x 1.0 21.0 0.827 0.402 10.2 13.9 0.547 26.9 1.059 26.7 1.051 32.2 1.268 17.5 0.689 13 M18 x 1.0 24.5 0.965 13.5 0.531 14.5 0.571 27.3 1.075 31.2 1.228 33.7 1.327 20.0 0.787 15 M22 x 1.0 29.0 1.142 16.2 0.638 15.5 0.610 28.2 1.110 37.2 1.465 35.2 1.386 24.5 0.965 17 M25 x 1.0 32.5 1.280 19.4 0.764 16.1 0.634 29.0 1.142 40.2 1.583 36.9 1.453 26.7 1.051 19 M28 x 1.0 35.5 1.398 21.8 0.858 16.8 0.661 29.3 1.154 44.7 1.760 38.5 1.516 27.0 1.063 21 M31 x 1.0 37.0 1.457 25.1 0.988 17.1 0.673 30.1 1.185 49.2 1.937 40.1 1.579 30.5 1.201 23 M34 x 1.0 40.0 1.575 28.2 1.110 17.7 0.697 30.5 1.201 51.7 2.035 41.6 1.638 31.5 1.240 25 M37 x 1.0 43.5 1.713 31.4 1.236 18.4 0.724 31.4 1.236 53.2 2.094 43.1 1.697 28.5 1.122 Millimeters Inches Entry Size Dimensions Entry Size OG Min. OH Max. No. Of Optional Slots Entry Size OG Min. OH Max. No. Of Optional Slots 03 4.7 0.185 13.9 0.547 1 12 19.0 0.748 26.7 1.051 2 04 6.3 0.248 13.9 0.547 1 13 20.6 0.811 28.3 1.114 2 05 7.9 0.311 15.5 0.610 1 14 22.2 0.874 29.9 1.177 4 06 9.5 0.374 17.2 0.677 2 15 23.8 0.937 31.5 1.240 4 07 11.1 0.437 18.7 0.736 2 16 25.4 1.000 33.1 1.303 4 08 12.7 0.500 20.3 0.799 2 17 27.0 1.063 34.7 1.366 4 09 14.2 0.559 21.9 0.862 2 18 28.6 1.126 36.3 1.429 4 10 15.8 0.622 23.5 0.925 2 19 30.2 1.189 37.9 1.492 4 11 17.4 0.685 25.1 0.988 2 20 31.8 1.252 39.5 1.555 4 21 33.3 1.311 41.1 1.618 4 22 35.0 1.378 42.7 1.681 4 23 36.5 1.437 44.3 1.744 4 24 38.1 1.500 45.9 1.807 4 Spring Ref J Max. (Unconstrained) HE050 7.5 0.295 HE100 HE200 9.1 0.358 12.8 0.504 Spring Ref J Max. (Unconstrained) HE300 17.9 0.705 HE400 21.8 0.858 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 248 MIL-DTL-38999 Circular Connectors SAVE WEIGHT POLAMCO 96 Series Strain Relief Adapters * Lightweight open-frame cable clamp * Backshell machined from solid aluminum to help maximize strength and reliability VERSATILE * Interfaces with 38999 Series I, II, III and IV connectors * Available in straight and 90 angle mounting configurations * Variety of finishes available The 96 Series adapters provide stain relief in an open-frame cable clamp. The backshell is machined from solid aluminum alloy to support strength, reliability, and low weight. Part Numbering System 96 F 1 - 16 - 1 - C SERIES 96 Strain Relief Adapter CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 3 90 DASH NUMBER (SHELL SIZE) 08 (09), 10 (11), 12 (13), 14 (15), 16 (17), 18 (19), 20 (21), 22 (23), 24 (25) MATERIAL 1 Aluminum Alloy FINISH C B G ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Black Anodize, Sulphuric Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 249 MIL-DTL-38999 Circular Connectors POLAMCO 96 Series Strain Relief Adapters SILICONE O-RING A THREAD OE H XXXX OB C K MINIMUM CLAMPING DIAMETER Angle 1: Straight 15.00 [0.591] NOM. OE D Angle 3: 90 J M MINIMUM CLAMPING DIAMETER AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 250 MIL-DTL-38999 Circular Connectors POLAMCO 96 Series Strain Relief Adapters 96F Series for 38999 Series I and II K 0.5 M 0.5 (0.020) (0.020) Clamping Clamping Diameter Diameter Dash No. Shell Size: Series I (Series II) A Thread (UNEF) OB Max. C Max. D Max. OE Min. H Max. J Max. 08 09 (08) 7/16-28 18.3 0.720 21.5 0.846 18.8 0.740 6.7 0.264 19.0 0.748 19.0 0.748 5.7 0.224 4.7 0.185 10 11 (10) 9/16-24 21.5 0.846 21.5 0.846 21.1 0.831 10.1 0.398 22.2 0.874 22.2 0.874 6.9 0.272 5.3 0.209 12 13 (12) 11/16-24 24.5 0.965 23.5 0.925 23.1 0.909 13.0 0.512 25.2 0.992 25.2 0.992 8.5 0.335 5.8 0.228 14 15 (14) 13/16-20 27.8 1.094 23.5 0.925 25.5 1.004 16.1 0.634 28.5 1.122 28.5 1.122 10.4 0.409 7.7 0.303 16 17 (16) 15/16-20 30.8 1.213 24.5 0.965 29.1 1.146 19.3 0.760 31.7 1.248 31.7 1.248 11.4 0.449 8.2 0.323 18 19 (18) 1-1/16-18 34.1 1.343 27.5 1.083 35.1 1.382 21.8 0.858 34.9 1.374 34.9 1.374 14.9 0.587 9.7 0.382 20 21 (20) 1-3/16-18 37.3 1.469 34.5 1.358 37.7 1.484 25.2 0.992 38.0 1.496 38.0 1.496 16.8 0.661 10.7 0.421 22 23 (22) 1-5/16-18 40.5 1.594 34.5 1.358 39.8 1.567 28.1 1.106 42.8 1.685 41.2 1.622 23.9 0.941 11.8 0.465 24 25 (24) 1-7/16-18 43.7 1.720 34.5 1.358 42.0 1.654 31.3 1.232 46.0 1.811 44.4 1.740 22.8 0.898 12.7 0.500 Millimeters Inches 96H Series for 38999 Series III and IV Shell Size A Thread OB Max. C Max. D Max. OE Min. H Max. J Max. K 0.5 Clamping Diameter M 0.5 Clamping Diameter 09 M12 x 1.0 18.0 0.709 21.5 0.846 20.4 0.803 6.7 0.264 19.0 0.748 20.6 0.811 5.7 0.224 5.2 0.205 11 M15 x 1.0 21.0 0.827 21.5 0.846 21.4 0.843 10.1 0.398 22.2 0.874 22.2 0.874 6.9 0.272 5.2 0.205 13 M18 x 1.0 24.5 0.965 23.5 0.846 22.4 0.882 13.0 0.512 25.2 0.992 23.7 0.933 8.5 0.335 5.6 0.220 15 M22 x 1.0 27.5 1.083 23.5 0.925 23.4 0.921 16.1 0.634 28.5 1.122 26.9 1.059 10.4 0.409 6.4 0.252 17 M25 x 1.0 31.0 1.220 24.5 0.925 25.4 1.000 19.3 0.760 31.7 1.248 28.5 1.122 11.4 0.449 6.5 0.256 19 M28 x 1.0 34.0 1.339 27.5 0.965 27.9 1.098 21.8 0.858 34.9 1.374 31.7 1.248 14.9 0.587 7.0 0.276 21 M31 x 1.0 37.0 1.457 34.5 1.083 31.9 1.256 25.2 0.992 38.0 1.496 34.9 1.374 16.8 0.661 8.5 0.335 23 M34 x 1.0 40.0 1.575 37.5 1.358 35.4 1.394 28.1 1.106 42.8 1.685 38.0 1.496 23.9 0.941 9.4 0.370 25 M37 x 1.0 43.5 1.713 37.5 1.476 36.4 1.433 31.3 1.232 46.0 1.811 38.0 1.496 22.8 0.898 9.4 0.370 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 251 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE POLAMCO 97 Series Heat-Shrink Boot Adapters * Profile of backshell specifically designed to help optimize performance with heat shrink boot * Optional heat-shrink boot available to help provide strain relief * Alternative to M85049/62 VERSATILE * Interfaces with 38999 Series I, II, III and IV connectors * Available in straight, 45, and 90 angle mounting configurations * Variety of finishes available * Standard range - many sizes available from stock The 97 Series adapters are designed to help provide high performance when used with an optional heat-shrink boot to provide strain relief. Many shell sizes are available from stock, providing an easy alternative to M85049/62 backshells. Part Numbering System 97 F 1 - 17 - 1 - C SERIES 97 Heat-Shrink Boot Adapter CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 ENTRY SIZE See Entry Size Table MATERIAL 1 Aluminum Alloy FINISH C B G ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Black Anodize, Sulphuric Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 252 MIL-DTL-38999 Circular Connectors POLAMCO 97 Series Heat-Shrink Boot Adapters SILICONE O-RING M ACROSS FLATS 18.00 0.25 (0.709) (0.010) ' OB A THREAD OG XXXX OB -FN OPTION OH Angle 1: Straight E C K D F Angle 2: 45 Angle 3: 90 97F Series for 38999 Series I (Consult TE for Series II) Shell Size A Thread OB Max. OG Max. OH Max. C 0.5 D Max. E Max. F Max. K 0.5 (0.020) Recommended Boot Size 09 7/16-28 18.0 0.709 6.8 0.268 13.5 0.531 16.4 0.646 17.6 0.693 22.7 0.894 25.5 1.004 15.0 0.591 202K121 11 9/16-24 21.0 0.827 10.2 0.402 15.4 0.606 17.2 0.677 18.4 0.724 26.2 1.031 27.3 1.075 17.0 0.669 202K121 13 11/16-24 24.5 0.965 13.1 0.516 19.7 0.776 17.6 0.693 19.3 0.760 29.2 1.150 28.7 1.130 18.0 0.709 202K142 15 13/16-20 27.8 1.094 16.2 0.638 21.3 0.839 18.5 0.728 19.6 0.772 32.2 1.268 30.2 1.189 20.0 0.787 202K142 17 15/16-20 30.8 1.213 19.3 0.760 24.5 0.965 19.2 0.756 20.4 0.803 35.7 1.406 31.9 1.256 21.5 0.846 202K153 19 1-1/16-18 34.1 1.343 22.3 0.878 26.5 1.043 19.6 0.772 20.8 0.819 39.7 1.563 33.5 1.319 23.0 0.906 202K153 21 1-3/16-18 37.3 1.469 25.8 1.016 31.0 1.220 20.4 0.803 21.6 0.850 42.2 1.661 35.1 1.382 25.0 0.984 202K153 23 1-5/16-18 41.0 1.614 28.3 1.114 34.4 1.354 20.8 0.819 22.5 0.886 45.2 1.780 36.7 1.445 26.0 1.024 202K163 25 1-7/16-18 43.7 1.720 31.5 1.240 36.6 1.441 21.7 0.854 22.9 0.902 48.2 1.898 38.1 1.500 28.0 1.102 202K163 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 253 MIL-DTL-38999 Circular Connectors POLAMCO 97 Series Heat-Shrink Boot Adapters 97H Series for 38999 Series III and IV Shell A Thread Size OB Max. OB' Max. OG Max. OH Max. C 0.5 D Max. E Max. F Max. K 0.5 Recommended (0.020) Boot Size M 09 M12 x 1.0 18.0 0.709 20.30 0.799 6.8 0.268 13.5 0.531 13.1 0.516 17.6 0.693 25.7 1.012 25.5 1.004 17.5 0.689 202K121 17.00 0.669 11 M15 x 1.0 21.0 0.827 23.70 0.933 9.9 0.390 15.4 0.606 13.9 0.547 18.4 0.724 26.7 1.051 27.3 1.075 17.5 0.689 202K121 30.40 1.197 13 M18 x 1.0 24.5 0.965 27.15 1.069 13.6 0.535 19.7 0.776 14.5 0.571 19.3 0.760 31.2 1.228 28.7 1.130 20.0 0.787 202K142 23.85 0.939 15 M22 x 1.0 29.0 1.142 32.05 1.262 15.9 0.626 21.3 0.839 15.5 0.610 19.6 0.772 37.2 1.465 30.2 1.189 24.5 0.965 202K142 28.75 1.132 17 M25 x 1.0 32.5 1.280 35.35 1.392 18.9 0.744 24.5 0.965 16.1 0.634 20.4 0.803 40.2 1.583 31.9 1.256 26.7 1.051 202K153 32.05 1.262 19 M28 x 1.0 35.5 1.398 38.55 1.518 21.9 0.862 26.5 1.043 16.8 0.661 20.8 0.819 44.7 1.760 33.5 1.319 27.0 1.063 202K153 35.25 1.388 21 M31 x 1.0 37.0 1.457 39.85 1.569 25.2 0.992 31.0 1.220 17.1 0.673 21.6 0.850 49.2 1.937 35.1 1.382 30.5 1.201 202K153 36.55 1.439 23 M34 x 1.0 40.0 1.575 42.95 1.691 27.4 1.079 34.4 1.354 17.7 0.697 22.5 0.886 51.7 2.035 36.7 1.445 31.5 1.240 202K163 39.65 1.561 25 M37 x 1.0 43.5 1.713 46.12 1.816 30.4 1.197 36.6 1.441 18.4 0.724 22.9 0.902 53.2 2.094 38.1 1.500 28.5 1.122 202K163 42.82 1.686 Millimeters Inches Entry Size Dimensions Entry Size OG Min. OH Max. No. Of Optional Slots Entry Size OG Min. OH Max. No. Of Optional Slots 03 4.7 0.185 13.9 0.547 1 14 22.2 0.874 29.9 1.177 4 04 6.3 0.248 13.9 0.547 1 15 23.8 0.937 31.5 1.240 4 05 7.9 0.311 15.5 0.610 1 16 25.4 1.000 33.1 1.303 4 06 9.5 0.374 17.2 0.677 2 17 27.0 1.063 34.7 1.366 4 07 11.1 0.437 18.7 0.736 2 18 28.6 1.126 36.3 1.429 4 08 12.7 0.500 20.3 0.799 2 19 30.2 1.189 37.9 1.492 4 09 14.2 0.559 21.9 0.862 2 20 31.8 1.252 39.5 1.555 4 10 15.8 0.622 23.5 0.925 2 21 33.3 1.311 41.1 1.618 4 11 17.4 0.685 25.1 0.988 2 22 35.0 1.378 42.7 1.681 4 12 19.0 0.748 26.7 1.051 2 23 36.5 1.437 44.3 1.744 4 13 20.6 0.811 28.3 1.114 2 24 38.1 1.500 45.9 1.807 4 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 254 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE KMA Series Mesh Tape Backshells * Mesh tape bundle creates windowless EMI barrier, even without overall screen braid * 360 termination of multiple or individual screens * Optional heat-shrink boot available for sealing and strain relief EASY TO USE * Tool-free termination * Reworkable The KMA Series backshells are a mesh tape bundle system that creates a windowless EMI barrier, even without overall screen braid by using 360 termination of multiple individual screens. Part Numbering System KMA SERIES KMA F 1 - 17 - 1 - C - S1 - HE Mesh Tape Backshell CONNECTOR INTERFACE F H 38999 Series I and II 38999 Series III and IV ANGLE 1 Straight 2 45 3 90 SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 MATERIAL 1 Aluminum Alloy FINISH C B ZB ZN Electroless Nickel Cadmium Olive Drab over Electroless Nickel Zinc Cobalt Olive Drab over Electroless Nickel Zinc Nickel Black Passivate over Electroless Nickel SLOT OPTION S1 S2 12 mm (0.472") Width 20 mm (0.787") Width TERMINATION OPTION HE Constant-Force Spring Omit For Supplied Without Spring AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 255 MIL-DTL-38999 Circular Connectors KMA Series Mesh Tape Backshells L SILICONE O-RING MESH-TAPE SLOT A THREAD 6.35 [0.250] XXXX OB N OG OH M Angle A: Straight E C K D SILICONE O-RING L N F Angle 3: 90 Angle 2: 45 L N KMAF Series for 38999 Series I (Consult TE for Series II) Shell Size A Thread (UNEF) OB Max. C Max. D Max. E Max. F Max. K 0.5 (0.020) OG Min. OH Max. 09 7/16-28 18.0 0.709 12.5 0.492 14.5 0.571 20.0 0.787 21.5 0.846 13.7 0.539 6.8 0.268 13.2 0.520 11 9/16-24 21.0 0.827 13.0 0.512 15.0 0.591 23.0 0.906 23.0 0.906 14.7 0.579 10.2 0.402 16.7 0.657 13 11/16-24 24.5 0.965 13.6 0.535 15.5 0.610 27.0 1.063 24.5 0.965 17.2 0.677 13.1 0.516 20.0 0.787 15 13/16-20 27.8 1.094 14.0 0.551 16.0 0.630 28.0 1.102 28.5 1.122 16.7 0.657 16.2 0.638 22.7 0.894 17 15/16-20 30.8 1.213 15.0 0.591 17.0 0.669 31.0 1.220 30.0 1.181 18.2 0.717 19.3 0.760 25.4 1.000 19 1-1/16-18 34.1 1.343 16.0 0.630 18.0 0.709 36.0 1.417 31.5 1.240 21.2 0.835 22.3 0.878 28.3 1.114 21 1-3/16-18 37.3 1.469 16.6 0.654 18.5 0.728 39.0 1.535 33.0 1.299 22.2 0.874 25.8 1.016 31.6 1.244 23 1-5/16-18 41.0 1.614 17.0 0.669 19.0 0.748 41.0 1.614 34.5 1.358 23.2 0.913 28.3 1.114 34.7 1.366 25 1-7/16-18 43.7 1.720 17.4 0.685 19.5 0.768 47.0 1.850 36.0 1.417 27.7 1.091 31.5 1.240 37.9 1.492 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 256 MIL-DTL-38999 Circular Connectors KMA Series Mesh Tape Backshells KMAH Series for 38999 Series III and IV Shell Size A Thread OB Max. C Max. D Max. E Max. F Max. K 0.5 (0.020) OG Min. OH Max. 09 M12 x 1.0 18.0 0.709 12.5 0.492 14.5 0.571 20.0 0.787 21.5 0.846 13.5 0.531 6.8 0.268 13.2 0.520 11 M15 x 1.0 21.0 0.827 13.0 0.512 15.0 0.591 23.0 0.906 23.0 0.906 14.5 0.571 10.3 0.406 16.7 0.657 13 M18 x 1.0 24.5 0.965 13.6 0.535 15.5 0.610 27.0 1.063 24.5 0.965 17.0 0.669 13.6 0.535 20.0 0.787 15 M22 x 1.0 29.0 1.142 14.0 0.551 16.0 0.630 28.0 1.102 28.5 1.122 16.5 0.650 16.3 0.642 22.7 0.894 17 M25 x 1.0 32.5 1.280 15.0 0.591 17.0 0.669 31.0 1.220 30.0 1.181 18.0 0.709 19.5 0.768 25.4 1.000 19 M28 x 1.0 35.5 1.398 16.0 0.630 18.0 0.709 36.0 1.417 31.5 1.240 21.0 0.827 21.9 0.862 28.3 1.114 21 M31 x 1.0 37.0 1.457 16.6 0.654 18.5 0.728 39.0 1.535 33.0 1.299 22.0 0.866 25.2 0.992 31.6 1.244 23 M34x1.0 40.0 1.575 17.0 0.669 19.0 0.748 41.0 1.614 34.5 1.358 23.0 0.906 28.3 1.114 34.7 1.366 25 M37x1.0 43.5 1.713 17.4 0.685 19.5 0.768 47.0 1.850 36.0 1.417 27.5 1.083 31.5 1.240 37.9 1.492 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 257 MIL-DTL-38999 Circular Connectors INDUSTRY STANDARD Raychem AS85049 Band Straps * Meets AS85049 NAVAIR standards RELIABLE * Self-coupling locking nut provides excellent mechanical protection against loosening under vibration * Corrosion resistant stainless steel EASY TO USE * Band straps available flat for side entry or precoiled for end entry * Side-entry band straps allow easier installation and repair VERSATILE * Three band strap widths The AS85049 industry standard is used on most military circular connectors, including M38999. The band strap termination system provides ease of installation and repair. TE offers the corrosion-resisting steel bands in three styles to help meet your shield termination needs and termination tool of your choice. APPLICATION TOOLING * M85049/128-7 & 8 AS81306/1-02 * M85049/128-3 & 4 AS81306/1-01 * M85049/128-1 & 2 AS81306/2-01 Part Numbering System M85049/128 - X CONFIGURATION 1 2 3 4 7 8 Flat, 6.22 (0.245) Width Precoiled, 6.22 (0.245) Width Flat, 6.35 (0.250) Width Precoiled, , 6.35 (0.250) Width Flat, 3.05 (0.120) Width Precoiled, 3.05 (0.120) Width AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 258 MIL-DTL-38999 Circular Connectors Raychem AS85049 Band Straps TAIL LENGTH INDICATOR MARK F B A A FIGURE 1 CONFIGURATION 1 FLAT E FIGURE 3 CONFIGURATION 3 AND 7 FLAT E D G D G OH OH FIGURE 4 CONFIGURATION 4 AND 8 PRECOILED FIGURE 2 CONFIGURATION 2 PRECOILED Configurations and Dimensions Configuration Figure A 1.52 (.060) B 0.79 (.031) C 0.25 (.010) D Ref. E Ref. F Ref. G Max. H Ref. 1 1 355.6 14.0 8.33 0.328 6.22 0.245 0.48 0.019 2.54 0.100 -- -- -- 2 2 -- -- -- -- -- -- 3.56 0.140 44.46 1.750 3 3 362.10 14.526 8.89 0.350 6.35 0.250 0.51 0.020 3.30 0.130 51.59 2.031 -- -- 4 4 -- -- -- -- -- -- 3.81 0.150 44.45 1.750 7 3 206.38 8.125 4.95 0.195 3.05 0.120 0.38 0.015 1.35 0.053 51.59 2.031 -- -- 8 4 -- -- -- -- -- -- 1.85 0.073 21.8 0.860 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 259 MIL-DTL-38999 Circular Connectors INDUSTRY STANDARD Raychem AS85049 Adapters and Bandstraps * Meets AS85049 NAVAIR standards * Terminates a shielded cable RELIABLE * Detented self-locking coupling nut with audible click * Sealed adapter-toconnector interface * Accepts lipped heatshrinkable boots VERSATILE * Straight, 45, and 90 configurations * Cadmium, electroless nickel, or black zinc nickel plating APPLICATIONS * Aerospace * Marine * Military Ground Vehicles * Space-Based Systems Meeting NAVAIR requirements, Raychem AS85049 adapters help provide a reliable termination of shielded cables. The detented self-locking coupling nut helps provide mechanical protection against loosening under vibration and provides audible indication of proper engagement. MATERIALS * Adapters: Aluminum * Plating: Olive drab cadmium, electroless nickel, or black zinc nickel Part Numbering System M85049/ 88 13 - 15 Z 02 PRODUCT DESIGNATOR M85049 AS85049 Adapters SPECIFICATION SHEET D38999 Series I and II 85 Straight Adapter 86 90 Adapter 87 45 Adapter D38999 Series I and II 88 Straight Adapter 89 90 Adapter 90 45 Adapter CONFIGURATION Use dash for detented self-locking Omit otherwise SHELL SIZE 09, 11, 13, 15, 17, 19, 21, 23, 25 FINISH W Cadmium N Nickel Z Black Zinc Nickel ENTRY SIZE 02 03 Small Large AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 260 MIL-DTL-38999 Circular Connectors Raychem AS85049 Adapters and Bandstraps Straight Adapters AS85049/85 Adapters for 38999 Series I and II AS85049/88 Adapters for 38999 Series III and IV 34.3 [1.350] MAX. O-RING 18.5 [0.730] MAX. OB CABLE ENTRY OA 1.1 [0.044] MIN. OC 8.7 [0.344] MIN. 10.3 [0.406] MAX. 3.3 [0.130] MIN. 3.5 [0.140] MAX. Shell Size A Dia. Max. 9 A 11 B Dia. .010 C Dia. Ref 02 03 02 03 21.8 0.858 N/A 6.4 0.250 N/A 10.0 0.395 B 25.0 0.984 N/A 7.9 0.312 N/A 11.6 0.457 13 C 29.4 1.157 7.9 0.312 11.1 0.438 11.6 0.457 14.8 0.583 15 D 32.5 1.279 11.1 0.438 14.3 0.562 14.8 0.583 18.0 0.707 17 E 35.7 1.406 12.7 0.500 15.9 0.625 16.4 0.645 19.6 0.770 19 F 38.5 1.516 15.9 0.625 19.1 0.750 19.6 0.770 22.7 0.895 21 G 41.7 1.642 15.9 0.625 20.6 0.812 19.6 0.770 24.3 0.957 23 H 44.9 1.768 17.5 0.688 23.8 0.938 21.1 0.829 27.5 1.083 25 J 48.0 1.889 19.1 0.750 25.4 1.000 22.7 0.895 29.1 1.145 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 261 MIL-DTL-38999 Circular Connectors Raychem AS85049 Adapters and Bandstraps 45 Adapters AS85049/86 Adapters for 38999 Series I and II AS85049/89 Adapters for 38999 Series III and IV F REF. G MAX. O-RING D E OA 18.54 [0.730] MAX. 3.3 [0.130] MIN. 3.5 [0.140] MAX. OC CABLE ENTRY OB Shell Size A Dia. Max. 9 A 11 B Dia. .010 C Dia. Ref D E 10.0 0.395 25.7 1.01 N/A 11.6 0.457 11.1 0.438 11.6 0.457 11.1 0.438 14.3 0.562 35.7 1.406 12.7 0.500 F 38.5 1.516 21 G 23 25 02 03 02 03 21.8 0.858 N/A 6.4 0.250 N/A B 25.0 0.984 N/A 7.9 0.312 13 C 29.4 1.157 7.9 0.312 15 D 32.5 1.279 17 E 19 F Ref. G Max. 02 03 02 03 29.5 1.16 N/A 56.3 2.22 N/A 50.0 1.97 26.2 1.03 30.2 1.19 N/A 57.9 2.28 N/A 51.6 2.03 14.8 0.583 26.9 1.06 30.7 1.21 59.1 2.33 60.2 2.37 52.8 2.08 53.9 2.12 14.8 0.583 18.0 0.707 27.4 1.08 31.5 1.24 61.2 2.41 62.4 2.46 54.9 2.16 56.1 2.21 15.9 0.625 16.4 0.645 19.6 0.770 28.2 1.11 32.0 1.26 62.9 2.48 64.0 2.52 56.6 2.23 57.7 2.27 15.9 0.625 19.1 0.750 19.6 0.770 22.7 0.895 28.4 1.12 32.3 1.27 64.5 2.54 65.6 2.58 58.2 2.29 59.3 2.33 41.7 1.642 15.9 0.625 20.6 0.812 19.6 0.770 24.3 0.957 29.2 1.15 33.0 1.30 65.8 2.59 67.5 2.66 59.5 2.34 61.2 2.41 H 44.9 1.768 17.5 0.688 23.8 0.938 21.1 0.829 27.5 1.083 29.7 1.17 33.8 1.33 67.4 2.65 69.6 2.74 61.1 2.40 63.3 2.49 J 48.0 1.889 19.1 0.750 25.4 1.000 22.7 0.895 29.1 1.145 30.5 1.20 34.3 1.35 69.1 2.72 71.3 2.81 62.8 2.47 65.0 2.56 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 262 MIL-DTL-38999 Circular Connectors Raychem AS85049 Adapters and Bandstraps 90 Adapters AS85049/87 Adapters for 38999 Series I and II AS85049/90 Adapters for 38999 Series III and IV F REF. D OA 3.3 [0.130] MIN. 3.5 [0.140] MAX. E 8.7 [0.344] MIN. 10.3 [0.406] MAX. CABLE ENTRY OB 1.1 [0.044] MIN. A Dia. Max. Shell Size B Dia. .010 OC C Dia. Ref 02 03 02 03 D E F Ref. 9 A 21.8 0.858 N/A 6.4 0.250 N/A 10.0 0.395 34.9 1.375 36.0 1.417 41.2 1.623 11 B 25.0 0.984 N/A 7.9 0.312 N/A 11.6 0.457 36.5 1.437 37.6 1.480 42.8 1.685 13 C 29.4 1.157 7.9 0.312 11.1 0.438 11.6 0.457 14.8 0.583 39.7 1.562 39.4 1.553 46.0 1.810 15 D 32.5 1.279 11.1 0.438 14.3 0.562 14.8 0.583 18.0 0.707 42.8 1.687 41.0 1.614 49.1 1.935 17 E 35.7 1.406 12.7 0.500 15.9 0.625 16.4 0.645 19.6 0.770 44.4 1.750 42.6 1.678 50.8 1.998 19 F 38.5 1.516 15.9 0.625 19.1 0.750 19.6 0.770 22.7 0.895 47.6 1.875 45.0 1.773 53.9 2.123 21 G 41.7 1.642 15.9 0.625 20.6 0.812 19.6 0.770 24.3 0.957 49.2 1.938 45.6 1.796 55.5 2.186 23 H 44.9 1.768 17.5 0.688 23.8 0.938 21.1 0.829 27.5 1.083 52.4 2.062 47.2 1.859 58.7 2.310 25 J 48.0 1.889 19.1 0.750 25.4 1.000 22.7 0.895 29.1 1.145 54.0 2.125 48.7 1.919 60.3 2.373 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 263 MIL-DTL-38999 Circular Connectors Raychem AS85049 Adapters and Bandstraps AS85049/128 Band Straps TAIL LENGTH INDICATOR MARK F B A A E FIGURE 1 CONFIGURATION 1 FLAT D E FIGURE 3 CONFIGURATION 3 AND 7 FLAT D G G OH FIGURE 2 CONFIGURATION 2 PRECOILED AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS OH FIGURE 4 CONFIGURATION 4 AND 8 PRECOILED PAGE 264 MIL-DTL-38999 Circular Connectors HIGH PERFORMANCE Raychem HexaShield EMC Adaptors * Excellent EMC shielding performance * Excellent mechanical and environmental resistance * Provides strain relief on each individual cable EASY TO USE * One-piece assembly for simple installation * Easy reentry * Simplified maintenance and repair VERSATILE * Accommodates up to four shielded cables per ferrule * Compact size for easy installation in confined areas * Available for circular connectors in straight, 45, and 90 assemblies, plus swept and long bodies. APPLICATIONS * Civilian and military aircraft * Avionics High-Performance EMC Protection for Harsh Military and Commercial Environments Raychem HexaShield high-performance adaptors help provide excellent EMC protection and reliability in a variety of military and commercial applications. Easy to install, maintain and repair, HexaShield adaptors help provide outstanding shielding effectiveness by providing 360-degree EMC shielding on the termination area of each individual cable. They are available for circular connectors in a variety of angles, plus swept and long body configurations. HexaShield adaptors outperform traditional pigtail terminations, especially in HIRF application. They provide excellent EMC protection with minimal degradation of shielding performance. The adaptors also help provide excellent mechanical and environmental protection. * Missiles and launch support systems Specifications * Armored and military MATERIALS support vehicles * Military ships (total shipboard hardening) * Military communications * Engines (FADEC harness hardening) * Shell: Aluminum alloy * Platings: Electroless nickel (MIL-DTL-26074) or olive drab cadmium (QQ-P-416 Type II, Class 3) INSTALLATION PROCEDURES * RPIP-696-00: HEX-A-02X and HET-A-04X * RPIP-696-03: HET-03X GENERAL PROCEDURES * RPIP-696-07: Cylindrical connectors, right-angle body * RPIP-696-04: Cylindrical connectors, straight body AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 265 MIL-DTL-38999 Circular Connectors Raychem HexaShield EMC Adaptors HexaShield Adaptors for Circular Connectors Straight Backshells 45 Backshells 90 Backshells Swept Version Back Nut Backshell for Tinel-Lock Ring (Single Braid Cable) Straight Backshell Assembly Conic Ring Assembly Star Band Strap Backshell Conduit Backshell AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 266 MIL-DTL-38999 Circular Connectors Raychem HexaShield EMC Adaptors HexaShield Adaptor for Circular Connectors Part Numbering System HEXYY L - AY - 00 S - YY - AY - Y - DS CONNECTOR CODE NUMBER 40 41 MIL-DTL-38999 Series 3 and 4 MIL-DTL-38999 Series 1 and 2 L Long Body (Optional) See SCD for Availability PLATING B C Cadmium Electroless Nickel CONFIGURATION 00 45 90 S Straight Body 45-Degree Angle Body 90-Degree Angle Body Swept Version HEXASHIELD SIZE CODE 09, 11, 13, 15, 17, 19, 21, 23, 25 AXIMUM NUMBER OF FERRULES See Applicable SCD for Availability BACK NUT TYPE 1 2 3 C Standard Clamping Nut for Tinel Ring Clamping Nut with Bandstrap Clamping Nut for Conduit Applicator DRILLED STAR See Applicable SCD for Star Options HexaShield Ferrule Kits Use Part No. Cadmium Finish Electroless Nickel Finish Small-Size Cable with SolderShield Terminator HET-A-02B HET-A-02C Ferrules with Heat-Shrinkable Tubing for Unshielded Cables HET-A-03B HET-A-03C Large-Size Cable with SolderShield Terminator HET-A-04B HET-A-04C Ferrule, Solid Blank for Use When HET-A Is Not Needed HEX07-AB HEX07-AC AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 267 MIL-DTL-38999 Circular Connectors Raychem HexaShield EMC Adaptors Generalized System Performance (Actual system performance in any one test method may differ.) Protection ProtectionLevel Level Transfer TransferImpedance Impedance 9595 1.0 1.0 .1.1 Shielding Effectiveness (dB) Shielding Effectiveness (dB) 8585 Zt (m/m) Zt (m/m) 100 100 7575 6060 105 105 4040 115 115 2020 125 125 .01 .01 .01 .01 .1.1 1010 100 100 1.0 1.0 Frequency Frequency(MHz) (MHz) 135 135 1000 1000 Hexashield Hexashield Backshell Backshell Terminated, Terminated, Shielded, Shielded, Twisted Twisted Pairs Pairs Without Without Over Over Braid Braid 8080 dB dB 1010 Pigtailed, Shielded Pigtailed, Shielded Twisted Pairs Twisted Pairs 00 00 Frequency Frequency Spectrum Spectrum Threats ofofThreats 1010 Pigtailed, Shielded Pigtailed, Shielded Twisted Pairs With Twisted Pairs With Over Braid Over Braid 1000 1000 100 100 Frequency Frequency(MHz) (MHz) 10,000 10,000 Lightning Lightning EMP EMP Crosstalk Crosstalk HIRF HIRF Frequency Frequency Spectrum Spectrum Test OfOfTest Methods Methods Lightning Lightning Surface SurfaceTransfer TransferImpedance Impedance Bulk BulkCable CableInjection Injection Radiated RadiatedSusceptibility Susceptibility StirredMode Mode Stirred AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 268 MIL-DTL-38999 Circular Connectors ACT00 Lightweight Composite Tie-Style Strain Relief Adapters WEIGHT-SAVING DESIGN * Lightweight composite materials ACT00 strain relief adapters offer composite bodies to help provide a simple, lightweight strain relief for cable uses in lightduty application. Cable can be secured to the body adapter with a tie wrap. Body adapters are available with various conductive platings to help support grounding, while a secondary grommet provides wire sealing. * Simple design helps to minimize amount of material * Well suited to light-duty applications SEALED The adapters are available with inserts to match the insert arrangement of the connector on which it is used. * Grommets provide sealing of individual wires MATERIALS * Coupling Nut and Body Adapter: Composite * Body Adapter Finish: Nickel, tin, or olive drab cadmium * Secondary Grommet: Silicone elastomer 41.71 0.510 1.642 0.020 21.13 0.380 0.832 0.015 15.09 0.250 0.594 0.010 15.09 0.250 0.594 0.010 Secondary Grommet Secondary Grommet AO AO Coupling Nut B 3.560 0.140 Body Adapter Body Adapter Coupling Nut 3.560 0.140 Shell Size OA 0.15 (0.006) B 0.80 (0.031) Strength Bending Moment, Min. (kg, lb.) 9 (A) 0.650 0.026 1.948 0.077 11 (B) 0.775 0.031 2.010 0.079 13 (C) 0.905 0.036 2.075 0.082 15 (D) 1.030 0.041 2.135 0.084 22 50 17 (E) 1.160 0.046 2.198 0.087 22 50 19 (F) 1.270 0.050 2.258 0.089 22 50 21 (G) 1.400 0.055 2.320 0.091 34 75 23 (H) 1.525 0.060 2.383 0.094 34 75 25 (J) 1.655 0.065 2.445 0.096 45 100 11 25 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness 11 25 11 25 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 269 MIL-DTL-38999 Circular Connectors ACT00 Lightweight Composite Tie-Style Strain Relief Adapters Part Numbering System ACT00 U B - A - EL 38 P SERIES ACT00 FINISH A Unplated Composite, Black M Nickel-Plated Body Adapter R Tin-Plated Body Adapter W Olive Drab Cadmium-Plated Body Adapter CONFIGURATION SHELL SIZE A, B, C, D, E, F, G, H, J TYPE EL EN Environmental, Straight, Light Duty Environmental, 90 Degree, Light Duty CABLE INSERT ARRANGEMENT 00 No Insert Required See Cable Code Table INSERT TYPE P S N Pin Socket No Insert Required Cable Code Table: Use to Specify the Insert Arrangement Cable Code Insert Arrangement Cable Code Insert Arrangement Cable Code Insert Arrangement 38 09-35 53 17-35 68 25-24 39 09-98 54 19-11 69 25-29 40 11-05 55 19-32 70 25-35 41 11-35 56 19-35 71 25-61 11-98 42 11-99 57 21-11 92 43 13-04 58 21-16 93 15-19 44 13-35 59 21-35 94 13-08 45 13-98 60 21-41 95 17-99 46 15-05 61 23-21 96 21-39 47 15-18 62 23-35 97 25-43 48 15-35 63 23-53 98 15-23 49 15-97 64 23-55 99 17-19 50 17-06 65 25-04 100 15-26 51 17-08 66 25-19 52 17-26 67 25-20 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 270 MIL-DTL-38999 Circular Connectors ACT00 Lightweight Composite Tie-Style Strain Relief Adapters COUPLING NUT ADAPTER BODY SECONDARY GROMMET WIRES CONNECTOR RECEPTACLE PRIMARY GROMMET TIE WRAP AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS GROUND (When plated with a conductive finish) PAGE 271 MIL-DTL-38999 Circular Connectors 38999-Style Accessories Metal Protective Covers Series III Plug Cap (with attachment) Series I Receptacle Cap (with attachment) 29.46 29.46 [1.160] [1.160] 26.42 26.42 [1.040] [1.040] I Series Series I Plug Cap Plug Cap 22.86 22.86 [0.900] [0.900] I Series Series I Receptacle Receptacle Cap Cap 20.82 20.82 [0.820] [0.820] GASKETGASKET OB OA OB OA OA WITH ATTACHMENT WITH ATTACHMENT GASKETGASKET OA WITH ATTACHMENT WITH ATTACHMENT Shell Size A Max. B Max. Shell Size A Max. 09 14.56 0.573 20.83 0.820 09 21.84 0.860 11 17.81 0.701 23.88 0.940 11 24.89 0.980 13 21.62 0.851 27.18 1.070 13 29.46 1.160 15 24.84 0.978 30.23 1.190 15 32.51 1.280 17 28.02 1.103 33.53 1.320 17 35.81 1.410 19 30.73 1.210 36.58 1.440 19 38.61 1.520 21 33.91 1.335 39.88 1.570 21 41.91 1.650 23 37.08 1.460 42.92 1.690 23 44.96 1.770 25 40.26 1.585 46.23 1.820 25 48.00 1.890 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 272 MIL-DTL-38999 Circular Connectors 38999-Style Accessories Metal Protective Covers Series III Plug Cap (with attachment) 20.83 (0.820) 14.48 (0.570) OB OA OG Shell Size OA +0.03/-0.13 (0.001/0.005) OB Max. OG Min. 08 12.00 0.472 18.28 0.720 10.60 0.417 10 14.99 0.590 21.59 0.850 13.72 0.540 12 19.05 0.750 25.40 1.000 17.50 0.689 14 22.23 0.875 28.70 1.130 20.67 0.814 16 25.40 1.000 31.75 1.250 24.00 0.945 18 28.58 1.125 35.05 1.380 26.39 1.039 20 31.75 1.250 38.10 1.500 29.60 1.165 22 34.93 1.375 41.40 1.630 32.74 1.289 24 38.10 1.500 44.45 1.750 35.92 1.414 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 273 MIL-DTL-38999 Circular Connectors 38999-Style Accessories Metal Protective Covers Series III Plug Cap (with attachment) 22.00 0.50 (0.866 0.020) Series III Receptacle Cap (with attachment) 17.50 0.50 (0.689 0.020) GASKET GASKET OA OC OA Shell Size OA Max. OC Min. Shell Size OA Max. 09 21.0 0.827 12.6 0.496 09 18.0 0.709 11 24.5 0.965 15.8 0.622 11 21.4 0.843 13 28.0 1.102 19.4 0.764 13 25.8 1.016 15 30.0 1.181 22.6 0.890 15 28.8 1.134 17 34.0 1.339 25.8 1.016 17 32.0 1.260 19 37.0 1.457 28.6 1.126 19 35.0 1.378 21 40.0 1.575 31.8 1.252 21 38.3 1.508 23 43.0 1.693 34.8 1.370 23 41.7 1.642 25 47.0 1.850 38.1 1.500 25 44.6 1.756 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 274 MIL-DTL-38999 Circular Connectors 38999-Style Accessories Metal Protective Covers Series III Anti-Decoupling Cap (with attachment) Series III Anti-Tamper Cap (with attachment) ANTI-DECOUPLING MECHANISM GROUNDING SPRING 28.50 (1.122) MAX 27.60 0.50 (1.087 0.020) GRUB SCREW GASKET OB Shell Size OB Max. Shell Size OB Max. 09 21.8 0.858 09 22.6 0.890 11 25.0 0.984 11 26.1 1.028 13 29.4 1.157 13 29.3 1.154 15 32.5 1.280 15 32.5 1.280 17 35.7 1.406 17 37.9 1.492 19 38.5 1.516 19 38.8 1.528 21 41.7 1.642 21 42.0 1.654 23 44.9 1.768 23 45.5 1.791 25 48.0 1.890 25 50.3 1.980 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 275 MIL-DTL-38999 Circular Connectors 38999-Style Accessories Metal Protective Covers Series III Arctic Grip Plug Cap (with attachment) Series III Arctic Grip Receptacle Cap (with attachment) 18.50 [0.728] Max. 26.00 [1.024] Max. Silicone Gasket OA B Thread Silicone Gasket OB A Thread Shell Size OA Max. Shell Size OB Max. 09 21.0 0.827 09 23.7 0.933 11 25.0 0.984 11 27.2 1.071 13 28.0 1.102 13 30.7 1.209 15 31.0 1.220 15 32.7 1.287 17 35.0 1.378 17 36.7 1.445 19 37.0 1.457 19 39.7 1.563 21 40.0 1.575 21 42.7 1.681 23 43.0 1.693 23 45.7 1.799 25 47.0 1.850 25 49.7 1.957 Millimeters Inches Millimeters Inches 2.50 [.098] 3.18 [.125] 5.00 [.197] 8.00 [.315] D Dia. Mounting Thickness Mounting Thickness AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 276 MIL-DTL-38999 Circular Connectors Metal Protective Covers for 38999 Series III POLAMCO Protective Caps - Lanyard Options Lanyard Length ATTACHMENT OPTIONS: -01 to -05 Eyelet Option -09 to -25 Ring Option (fits over accessory thread) -S09 to -S25 Split Ring Option -CF Crimp Ferrule Option -00 No Termination -TR Tie-Wrap Option O F Code OF Max. 01 3.2 0.126 02 3.7 0.146 03 4.3 0.169 04 5.3 0.209 05 6.4 0.252 Millimeters Inches OE Crimp Supplied Loose OE Code OE Max. Code OE Max. 09 18.0 0.709 19 35.0 1.378 11 21.4 0.843 21 38.3 1.508 13 25.8 1.016 23 41.7 1.642 15 28.8 1.134 25 44.6 1.756 17 32.0 1.260 Millimeters Inches Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS 2.50 [.098] 3.18 [.125] PAGE 277 5.00 [.197] 8.00 [.315] MIL-DTL-38999 Circular Connectors RUGGED POLAMCO Connector Savers * Helps protect connectors that are mated and unmated frequently * Serves as an intermediary between plug and receptacle connector * Available in MIL-DTL-38999 Series III and IV styles VERSATILE * One-piece connectors with plug and receptacle interfaces * Choice of aluminum, stainless steel, or marine bronze shells * Wide range of plating options 38999-Style Series III and Series IV Connectors POLAMCO Connector Savers help protect connectors that are mated and unmated frequently. The one-piece connectors use plug interface on one end and a receptacle interface on the other to allow them to serve as an intermediary between plug and receptacle connector. This helps allow the connector saver to take the wear and tear of repeated mating cycles. In particular, this helps allow box-mounted receptacles to be more protected from wear and the eventual need to be replaced. POLAMCO connector savers are available in both MILDTL-38999 Series III and IV styles. Options include aluminum, stainless steel, or marine bronze shells with a wide range of plating options. * Shell Material: Aluminum, stainless steel, or nickel aluminum bronze * Finish: See part numbering description * Seals: Silicone elastomer * Insert: Thermoset plastic * Contacts: Copper alloy, gold plated AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 278 MIL-DTL-38999 Circular Connectors POLAMCO Connector Savers 38999-Style Series III and Series IV Connectors Series III Connector Saver Series IV Connector Saver OB Shell Size Series III Series IV 9 21.8 0.858 -- 11 25.0 0.984 26.6 1.047 13 29.4 1.157 31.0 1.220 15 32.5 1.280 34.2 1.346 17 35.7 1.406 37.4 1.472 19 38.5 1.516 40.2 1.583 21 41.7 1.642 43.3 1.705 23 44.9 1.768 46.5 1.831 25 48.0 1.890 49.7 1.957 Millimeters Inches AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 279 MIL-DTL-38999 Circular Connectors POLAMCO Connector Savers 38999-Style Series III and Series IV Connectors Part Numbering System PC44CS - 15 35 - S N - 1-C SERIES PC43CS Series III PC44CS Series IV SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, 25 INSERT ARRANGEMENT CONTACT RECEPTACLE END P S Pin Socket KEYING N, A, B, C, D, E MATERIAL/PLATING 1-C 1-B 1-ZB 1-ZK 1-ZN 4-J 2-Z Aluminum/Electroless Nickel Aluminum/Cadmium Olive Drab over Electroless Nickel Aluminum/Zinc Cobalt Olive Drab over Electroless Nickel Aluminum/Zinc Cobalt Black over Electroless Nickel Aluminum/Zinc Nickel Black Passivate Over Electroless Nickel Stainless Steel/Passivate Nickel Aluminum Bronze/Shot Blast AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 280 MIL-DTL-38999 Circular Connectors SIMPLE, RELIABLE WIRE BUSSING DEUTSCH CBC Series Circuit Board Connectors * Internal pc board connects contacts for grounding distribution and power distribution * Range of standard and custom bussing configurations WEIGHT AND SPACE SAVING * Composite and aluminum shells * Eliminates external bussing components * Shell sizes 9 through 25 38999 Series III Style Connectors with Bussed Contacts DEUTSCH CBC connectors contain an internal printed circuit board used to bus contacts. A number of bussing arrangements are available. The lightweight connectors are available with either composite or aluminum shells. They offer an integrated solution for bussing needs by eliminating the need for external components. Specifications * Current: Traces and sockets carry current levels up to the threshold of a: MS22073-3 circuit breaker for contact size 22 MS22073-5 circuit breaker for contact size 20 MS22073-7.5 circuit breaker for contact size 16 * Conformal Coating: per MIL-I-46058 and able to withstand 100 VDC for two seconds * Insulation Resistance: greater than 100 megohms when tested at 45 VDC * Applicable Specifications: IPC-600C IPC 0-275 MIL-P-55110 MS22073 MIL-I-46058 MIL-STD-1560 * Frequency: maximum of 3200 Hz (analog circuit) and 100 kb/s (for ARINC 429 signals) * Circuit-to-Circuit Crosstalk Rejection: minimum of 60 dB, nominal 80 dB * Temperature: 125C maximum continuous operating temperature for finished circuit board AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 281 MIL-DTL-38999 Circular Connectors DEUTSCH CBC Series Circuit Board Connectors CBC Connector Base Typical Part No. 59052 59108 66363 59091 Shell Sizes 13, 15, 19, 25 15 9, 11, 13, 15, 17, 19, 23, 25 25 Shell Material Composite Composite Aluminum Nickel-Plated Composite Backpack Cover Composite or Aluminum Nickel-Plated Composite Contacts Copper Alloy Copper Alloy Contact Plating DEUTSCH COAT V Gold over Nickel Resilient Inserts Silicone Elastomers Plastic Inserts Thermoplastic Dimensions Shell Size OA Max. OB Max. 9 21.79 0.858 18.29 0.720 11 24.99 0.984 21.21 0.835 13 29.39 1.157 24.21 0.953 15 32.49 1.279 28.19 1.110 17 35.69 1.405 31.19 1.228 19 38.48 1.515 34.21 1.347 23 44.91 1.768 40.21 1.583 25 47.98 1.889 43.18 1.700 44.45 [1.750] MAX. OB MAX. OA MAX. Millimeters Inches Part Numbering See each product family for availability of different options. Consult TE for configurations not shown here. 66363 W 11 A 35 P N BASIC IDENTIFIER 59052 59108 66363 PLATING - (Dash) W Composite Shell Composite Shell Aluminum Shell Nickel Olive Drab Cadmium SHELL SIZE KEYING POSITION N, A, B, C, D, or E CONTACT P S Pin Socket INSERT ARRANGEMENT (See tables) 09, 11, 13, 15, 17, 19, 23, 25 TRACE PATTERN - (Dash), A, B, C, . . . AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 282 MIL-DTL-38999 Circular Connectors 59052 Composite Plug Insert Arrangement 13-98 Trace Pattern A Typical Part No. 59052-13A98PN Buss Size Contact Numbers 2 Bussed Contacts A, B C, F D, E Spare G, H, J, K Insert Arrangement 13-98 Trace Pattern B Typical Part No. 59052-13B98PN Buss Size Contact Numbers 2 Bussed Contacts E, H F, G 3 Bussed Contacts A, B, J Spare C, D, K Insert Arrangement 19-32 Trace Pattern A Typical Part No. 59052-19A32SN Buss Size Insert Arrangement 25-35 Trace Pattern - (Dash) Typical Part No. 59052-25-35PN Buss Size Contact Numbers 3 Bussed Contacts 1, 2, 3 4, 5, 6 8, 9, 10 11, 12, 13 14, 24, 35 23, 34, 46 47, 57, 58 59, 60, 61 62, 63, 64 65, 66, 67 68, 69, 70 80, 81, 93 92, 103, 113 104, 114, 121 115, 116, 117 118, 119, 120 122, 123, 124 125, 126, 127 4 Bussed Contacts 15, 16, 17, 18 19, 20, 21, 22 26, 27, 28, 29 30. 31, 32, 33 95, 96, 97, 98 99, 100, 101, 102 105, 106, 107, 108 109, 110, 111, 112 5 Bussed Contacts 25, 37, 38, 39, 40 41, 42, 43, 44, 45 36, 48, 49, 50, 51 52, 53, 54, 55, 56 82, 71, 72, 73, 74 75, 76, 77, 78, 79 94, 83, 84, 85, 86 87, 88, 89, 90, 91 Spare 7, 28 Contact Numbers 3 Bussed Contacts D, E, F 4 Bussed Contacts U, V, W, X 5 Bussed Contacts d, e, f, g, h Spare A, B, C, G, H J, K, L, M, N P, R, S, T, Y Z, a, b, c, j Insert Arrangement 25-04 Trace Pattern C Typical Part No. 59052-25C04SA Buss Size Contact Numbers 3 Bussed Contacts M, N, P 4 Bussed Contacts A, B, C, D DD, EE, FF, JJ 6 Bussed Contacts E, F, G, J, K, L Spare H, R, S, T, U, V W, X, Y, Z, a, b c, d, e, l, g, h k, m, n, p, q, r s, l, u, v, w, x y, z, AA, BB, CC GG, HH, KK, LL AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Insert Arrangement 25-61 Trace Pattern - (Dash) Typical Part No. 59052-25-61PN Buss Size Contact Numbers 4 Bussed Contacts G, H, g, h J, I, y, z P, m, CC, MM R, n, DD, EE S, T, U, V W, X, Y, I Z, u, HH, JJ a, v, w, x p, q, r, s 5 Bussed Contacts A, B, C, D, E, b, c, d, e, f K, L, j, AA, KK M, N, k, BB, LL Spare F PAGE 283 MIL-DTL-38999 Circular Connectors 59108 Composite Plug Insert Arrangement 15-35 Trace Pattern C 59108-15C35PN Bussing Arrangements Buss Size Contact Numbers 21 Bussed Contacts 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 32, 33, 34 15 Bussed Contacts 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 36, 37 Spare 35 66363 Aluminum Insert Arrangement 09-35 Trace Pattern A Typical Part No. 66363W09A35PA Insert Arrangement 11-35 Trace Pattern B Typical Part No. 66363W11B35PN Buss Size Contact Numbers Buss Size Contact Numbers 2 Bussed Contacts 1, 2 3, 4 3 Bussed Contacts 1, 6, 8 2, 5, 7 Spare 5, 6 2 Bussed Contacts 9, 10 11, 12 Spare 3, 4, 13 Insert Arrangement 09-35 Trace Pattern B Typical Part No. 66363W09B35PN Buss Size Contact Numbers 2 Bussed Contacts 1, 2 3, 4 Spare 5, 6 Insert Arrangement 09-35 Trace Pattern C Typical Part No. 66363W09C35PN Buss Size Contact Numbers 2 Bussed Contacts 5, 6 Spare 1, 2, 3, 4 Insert Arrangement 11-35 Trace Pattern A Typical Part No. 66363W11A35PN Buss Size Contact Numbers 3 Bussed Contacts 1, 3, 6 2, 4, 5 9, 10, 11 Spare 7, 8, 12, 13 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Insert Arrangement 11-35 Trace Pattern C Typical Part No. 66363W11C35PN Buss Size Contact Numbers 2 Bussed Contacts 3, 7 4, 8 6, 10 5, 9 Spare 1, 2, 11, 12, 13 Insert Arrangement 11-35 Trace Pattern D Typical Part No. 66363W11D35PN Buss Size Contact Numbers 3 Bussed Contacts 1, 7, 9 2, 8, 19 Spare 3, 4, 5, 6, 11, 12, 13 Insert Arrangement 11-35 Trace Pattern E Typical Part No. 66363W11E35PN Buss Size Contact Numbers 2 Bussed Contacts 4, 10 5, 9 Spare 1, 2, 3, 6, 7, 8, 11, 12, 13 PAGE 284 MIL-DTL-38999 Circular Connectors 66363 Aluminum (continued) Insert Arrangement 11-35 Trace Pattern F Typical Part No. 66363W11F35PN Buss Size Contact Numbers 2 Bussed Contacts 1, 10 2, 9 3, 8 4, 7 5, 6 Spare 11, 12, 13 Insert Arrangement 15-35 Trace Pattern A Typical Part No. 66363W15A35PN Buss Size Contact Numbers 2 Bussed Contacts 1, 7 2, 11 3, 15 4 Bussed Contacts 4, 8, 12, 16 5, 9, 13, 17 6, 10, 14, 18 Spare 19 through 37 Insert Arrangement 15-35 Trace Pattern B Typical Part No.66363W15B35PN Buss Size Contact Numbers 2 Bussed Contacts 4, 8, 12, 16 5, 9, 13, 17 6, 10, 14, 18 4 Bussed Contacts 4, 8, 12, 16 5, 9, 13, 17 6, 10, 14, 18 Spare 21 through 37 Insert Arrangement 17-35 Trace Pattern A Typical Part No. 66363W17A35PN Buss Size Contact Numbers 2 Bussed Contacts 1, 33 5, 34 9, 35 13, 36 17, 37 21, 38 25, 39 29, 40 9 Bussed Contacts 2, 6, 10, 14, 18, 22, 26, 30, 41 3, 7, 11, 15, 19, 23, 27, 31, 42 4, 8, 12, 16, 20, 24, 28, 32, 43 Spare 44 through 55 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS Insert Arrangement 23-55 Trace Pattern A Typical Part No. 66363W23A55PN Buss Size Contact Numbers 2 Bussed Contacts D, V E, U F, T G, S H, R J, P K, N L, M w, z x, y Spare A, B, C, W, X, Y, Z, a, b, c, d, e, f, g, h, j, k, m, n, p. q, u, v, AA, BB, CC, DD, EE, FF, GG, HH, i, r, s, l, u Insert Arrangement 23-55 Trace Pattern B Typical Part No. 66363W23B55PN Buss Size Contact Numbers 2 Bussed Contacts A, C M, d N, c S, b T, o P, Z R, Y U, X V, W e. p y, AA z, BB Spare B, D, E, F, G, H, J, K, L, q, n, r, h, u, w, x, CC, DD, FF, GG, HH, EE, m, s, k, l, j, v, f, g, i Insert Arrangement 25-35 Trace Pattern A Typical Part No. 66363W25A35PN Buss Size Contact Numbers 3 Bussed Contacts 54, 66, 77 55, 67, 78 61, 62, 63 72, 73, 74 4 Bussed Contacts 52, 64, 75, 87 53, 65, 76, 88 Spare 1 through 51, 56, 57, 58, 59, 60, 68, 69, 70, 71, 79 through 86, 89 through 128 PAGE 285 MIL-DTL-38999 Circular Connectors Assembly Instructions Contact Crimping 1 Burn through the insulation with a hot wire stripper or use other approved stripping method. Do not remove the insulation at this point. This will help protect the wire strands from splaying. Refer to contact information sheet for proper wire insulation strip length. 2 Set the dial of the crimp to the proper setting for wire gage and contact as noted on the contact information sheet or on the tool. Be sure that the proper locator is used. See contact information sheet for proper locator. 3 Drop the contact into the crimping tool with the contact crimp barrel facing up. 4 Remove the small piece of insulation from the wire. Do not pinch the insulation with the fingernails during this procedure. The wire is now ready to be crimped to the contact. 5 Insert the bare wire into the open end of the contact and squeeze the handles of the tool together. The crimping tool will not release until the full crimping cycle has been performed. Remove the crimped contact and wire from the tool. 6 Two series of 4 indents grip the wire and secure the contact to the wire. Visibility of the wire in the contact inspection hole (arrow) indicates that the wire is crimped into the contact at the proper depth. Inspect to make sure there are no loose or nicked strands. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 286 MIL-DTL-38999 Circular Connectors Assembly Instructions Contact Insertion 1 Hold the insertion half of the tool between the thumb and forefinger and lay the wire against the slot of the tool, then snap the wire into the slot. 2 After the wire snaps into the tool, seat the retention shoulder against the tip of the tool. 3 Holding the connector with the rear grommet facing you, slowly push the contact straight into the grommet cavity. Do not twist the tool. Note: Some wire constructions may not require the use of an insertion tool. 4 A firm stop will be evident when the contact positively seats in the connector. Remove the tool by sliding it back on the wire. The contact will now be securely locked in place. AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 287 MIL-DTL-38999 Circular Connectors Assembly Instructions Contact Removal 1 With the rear of the connector facing you, lay the wire of the contact along the slot of the tool, leaving about 1/2" from the end of the tool to the rear of the connector. Squeeze the wire firmly into the tool between the thumb and forefinger about 1/2" from the tip and quickly pull the tool away from the connector. 2 The wire will now have snapped into place. Slide the tool down along the wire and into the rear cavity and slowly into the connector until a positive resistance is felt. At this time, the contact retaining mechanism is in the unlocked position. 3 Press the wire of the contact against the serrations of the plastic tool and pull both the tool and the contact/wire assembly out of the connector. Caution: When using minimum diameter wire, the tool may have a tendency to stop against the rear of the contact crimp barrel. If this should occur, careful manipulation of the tool will help permit it to ride over the crimp barrel and into the proper position to unlock the contact. Rear grommet Contact must be installed first Install sealing plug with head towards mating end of connector Sealing plug installed and properly sealed AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 288 MIL-DTL-38999 Circular Connectors Notes AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS PAGE 289 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit www.te.com/industrial to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 Withstand Harsh Environments with Rugged, Capable Connectors for Signal, Power, Control, and Optical Needs te.com/38999 AMP, AGASTAT, CeeLok FAS-X, CII, DEUTSCH, HARTMAN, HexaShield, KILOVAC, MICRODOT, NANONICS, POLAMCO, PRO BEAM, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of TE Connectivity. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. (c) 2018 TE Connectivity. All Rights Reserved. 1-1773922-9 01/18 AEROSPACE, DEFENSE & MARINE /// MIL-DTL-38999 CIRCULAR CONNECTORS