ERL (Military RLR) Vishay Dale Metal Film Resistors, Military/Established Reliability, MIL-PRF-39017 Qualified, Type RLR FEATURES * Meets requirements of MIL-PRF-39017 * Failure Rate: Verified Failure Rate (Contact factory for current level) * Epoxy coated construction provides superior moisture protection * Traceability of materials and processing * Monthly lot acceptance testing * Very low noise (- 40 dB) * Extensive stocking program at distributors and factory in 1 % and 2 % tolerances * Vishay Dale has complete capability to develope specific reliability programs designed to customer requirements STANDARD ELECTRICAL SPECIFICATIONS LIFE MAXIMUM TEMPERATURE RESISTANCE VISHAY MIL-PRF-39017 POWER RATING RESISTANCE FAILURE WORKING COEFFICIENT TOLERANCE DALE RANGE (1) STYLE P70 C, W RATE (2) VOLTAGE ppm/C % MODEL ERL05 RLR05 0.125 4R7 - 1M0 1, 2 100 200 M, P, R, S ERL07 RLR07 0.25 1R0 - 10M 1, 2 100 250 M, P, R, S ERL20 RLR20 0.50 4R3 - 3M01 1, 2 100 350 M, P, R ERL32 RLR32 1.0 1R0 - 2M7 1, 2 100 500 M, P, R Notes (1) Extended Resistance Range: DSCC has created a series of drawings intended to support extended resistance ranges left otherwise void by the discontinuation of MIL-R-39008 RCR carbon composition resistors. Vishay Dale is listed as a resource on these drawings as follows: (2) (3) POWER RATING P70 C W 0.125 0.25 0.50 1.0 TEMPERATURE RESISTANCE RESISTANCE COEFFICIENT RANGE TOLERANCE ppm/C % 1M1 - 22M 2, 5, 10 350 11M - 22M 2, 5, 10 350 3M3 - 22M 2, 5, 10 350 3M0 - 22M 2, 5, 10 350 100 10R - 2M7 1, 2, 5, 10 97004 ERL62..1, ERL62..2 (3) 2.0 350 3M0 - 22M These drawings can be viewed at: www.dscc.dla.mil/Programs/MilSpec/ListDwgs.asp?DocType=DSCCdwg Consult factory for current QPL failure rates Hot solder dipped leads VISHAY DALE MODEL ERL05..36, ERL05..37 (3) ERL07..100, ERL07..101 (3) ERL20..36, ERL20..37 (3) ERL32..36, ERL32..37 (3) DSCC DRAWING NUMBER 98020 99011 98021 98022 MAXIMUM WORKING VOLTAGE 200 250 350 350 500 TECHNICAL SPECIFICATIONS PARAMETER Voltage Coefficient, max. Dielectric Strength Insulations Resistance Operating Temperature Range Terminal Strength Solderability Weight UNIT ppm/C VAC C lb CONDITION 5/V when measured between 10 % and full rated voltage RLR05 = 300; RLR07 and RLR20 = 500; RLR32 = 1000 109 min. dry; 1011 min. after moisture test - 65 to + 150 2 lb pull test on RLR05; 5 lb pull test on all other sizes Continuous satisfactory coverage when tested in accordance with MIL-STD-202, Method 208 RLR05 = 0.11; RLR07 = 0.35; RLR20 = 0.75; RLR32 = 1.50 g GLOBAL PART NUMBER INFORMATION New Global Part Numbering: RLR07C3001FRR36 (preferred part numbering format) R L R 0 7 C 3 0 0 1 F R R 3 6 FAILURE SPECIAL PACKAGING RATE Blank = Standard RLR05 M = 1.0 %/1000 h B14 = Tin/Lead, Bulk C = Solderable/ (Dash Number) BSL = Tin/Lead, Bulk, RLR07 P = 0.1 %/1000 h Weldable Single Lot Date Code (up to 3 digits) RLR20 R = 0.01 %/1000 h From 1 - 999 RLR32 S = 0.001 %/1000 h R36 = Tin/Lead, T/R (Full, except 32's) R64 = Tin/Lead, T/R (Full; 32's only) as applicable RE6 = Tin/Lead, T/R (1000 pieces) 1 = Hot Solder Dip (32's) RSL = Tin/Lead, T/R, 11 = Hot Solder Dip (20's) Single Lot Date Code 19 = Hot Solder Dip (05's) 23 = Hot Solder Dip (07's) Historical Part Number example: RLR07C3001FR (will continue to be accepted) MIL STYLE LEAD MATERIAL RESISTANCE TOLERANCE VALUE CODE F=1% 3 digit significant G=2% figure, followed by a multiplier 1R00 = 1.0 3302 = 33 k 1005 = 10 M RLR07 C 3001 F R R36 MIL STYLE LEAD MATERIAL RESISTANCE VALUE TOLERANCE CODE FAILURE RATE PACKAGING www.vishay.com 54 For technical questions, contact: ff2aresistors@vishay.com Document Number: 31023 Revision: 08-Jul-08 ERL (Military RLR) Metal Film Resistors, Military/Established Reliability, MIL-PRF-39017 Qualified, Type RLR Vishay Dale DIMENSIONS in inches [millimeters] E (1) A D C (Max.) B Note (1) 1.08 0.125 [27.43 3.18] if tape and reel VISHAY DALE MODEL ERL05 ERL07 ERL20 ERL32 ERL62 A B 0.150 0.020 [3.81 0.51] 0.250 0.031 - 0.046 [6.35 0.79 - 1.17] 0.375 0.041 [9.53 1.04] 0.562 0.031 [14.27 0.79] 0.562 + 0.031 - 0.042 [14.27 + 0.79 - 1.07] 0.066 0.008 [1.68 0.21] 0.090 0.008 [2.29 0.21] 0.138 0.023 [3.51 0.58] 0.190 0.015 [4.83 0.38] 0.230 0.015 [5.84 0.38] C (Max.) 0.187 [4.75] 0.300 [7.62] 0.450 [11.43] 0.625 [15.87] 0.650 [16.51] D E 0.016 0.002 [0.41 0.05] 0.025 0.002 [0.64 0.05] 0.032 0.002 [0.81 0.05] 0.032 + 0.002 - 0.001 [0.81 + 0.05 - 0.03] 0.032 + 0.002 - 0.001 [0.81 + 0.05 - 0.03] 1.25 0.266 [31.75 6.76] 1.50 0.125 [38.10 3.18] 1.50 0.125 {38.10 3.18] 1.50 0.125 [38.10 3.18] 1.50 0.125 [38.10 3.18] MATERIAL SPECIFICATIONS Element: Vacuum-deposited nickel-chrome alloy Encapsulation: Specially formulated epoxy compound Core: Fire-cleaned high purity ceramic Termination: Standard lead material is solder-coated copper Solderable and weldable per MIL-STD-1276, Type C. POWER RATING MIL-PRF-39017: The ERL series meets the electrical, environmental and dimensional requirements of MIL-PRF-39017. MIL-PRF-22684: MIL-PRF-39017 supercedes MIL-PRF-22684 on new designs. The ERC series meet or exceed MIL-PRF-22684 requirements. Documentation: Qualification and failure rate verfication test data is maintained by Vishay Dale and is available upon request. Lot traceability and identification data is maintained by Vishay Dale for five years. Power ratings are based on the following two conditions: 1. 2.0 % maximum R in 2000 h load life 2. + 150 C maximum operating temperature RATED POWER IN % APPLICABLE MIL-SPECIFICATIONS 120 100 80 60 40 20 0 - 65- 50 - 25 CAGE CODE: 91637 0 DERATING 25 50 75 100 125 150 175 200 70 AMBIENT TEMPERATURE IN C MARKING - Per MIL-PRF-39017 Document Number: 31023 Revision: 08-Jul-08 For technical questions, contact: ff2aresistors@vishay.com www.vishay.com 55 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1