G6K-2F - Omron Electronics - Datasheet.Support

Surface-mounting Relay G6K

Surface-mounting Relay with the

World’s Smallest Mounting Area and a

Height of Only 5 mm

Subminiature model as small as 5 (H) x 6.5 (W) x

10 (L) mm is ideal for high-density mounting.

Low profile of 5 mm and weight of only 0.7 g

combine to improve mounting efficiency.

Models with inside-L surface-mounting terminals

are available.

Consumes approximately 70% the power of a

conventional OMRON model and operates at a

current that is as low as 100 mW.

Surface-mounting terminal models incorporate a

unique terminal structure with high infrared

irradiation efficiency which allows the terminal

temperature

to rise easily when

mounting the IRS,

thus ensuring excellent soldering.

Ensures a dielectric strength of 1,500 VAC and

conforms to FCC Part 68 (i.e., withstanding an

impulse withstand voltage of 1,500 V for 10 x

160 µs).

Conforms

to UL1950 (File No. E41515)/CSA C22.2

No. 950 (File No. LR24825)

The

above specifications are ensured as of June 1998.

Ordering Information

Surface-mounting Terminal Models

Construction Contact form

Single-side stable model

Coil rated voltage

Model

Plastic-sealed DPDT 3 VDC G6K-2F

as c sea ed

4.5 VDC

5 VDC

12 VDC

3 VDC G6K-2G

4.5 VDC

G6 G

5 VDC

12 VDC

PCB Terminal Models

Construction Contact form

Single-side stable model

Coil rated voltage

Model

Plastic-sealed DPDT 3 VDC G6K-2P

as c sea ed

4.5 VDC

5 VDC

12 VDC

Note: When

ordering Relays in tape packing, add the prefix “-TR” to the model number

. The prefix, however

, does not appear on the Relay

itself

because the prefix is not part of the model number

Back

G6K G6K

Model Number Legend:

G6K-jj

1. Contact form

2: DPDT 2. T

erminal shape

Outside-L surface-mounting terminal

Inside-L surface-mounting terminal

PCB terminal

Application Examples

Telephones,

communications equipment, measurement devices, office automation machines, and audio-visual products.

Specifications

Contact mechanism:

Crossbar twin Ag (Au-alloy contact)

Enclosure rating:

Plastic-sealed

Coil Ratings

Single-side Stable Models

G6K-2F, G6K-2G, G6K-2P

Rated voltage

3 VDC 4.5 VDC 5 VDC 12 VDC

Rated current

33.0 mA 23.2 mA 21.1 mA

9.1 mA

Coil resistance

Ω

194

Ω

237

Ω

1,315

Ω

Must operate voltage

80% max. of rated voltage

Must release voltage

10% min. of rated voltage

Max. voltage

150% of rated voltage at 23

C to 70

°C

Power consumption

Approx. 100 mW

Note: 1.

The rated current and coil resistance are measured at a coil temperature of 23

C with a tolerance of

±10%.

The operating characteristics are measured at a coil temperature of 23

°C.

The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously

Contact Ratings

Load Resistive

load

Rated load

0.3 A at 125 V

AC; 1 A at 30 VDC

Rated carry current

1 A

Max. switching voltage

125 V

AC, 60 VDC

Max. switching current

1 A

G6K G6K

Characteristics

Item Single-side

stable models (double-pole)

G6K-2F, G6K-2G, G6K-2P

Contact resistance (see note 1)

100 m

Ω

max.

Operating (set) time (see note 2)

3 ms max. (approx. 1.4 ms)

Release (reset) time (see note 2)

3 ms max. (approx. 1.6 ms)

Insulation resistance (see note 3)

1,000 M

Ω

min. (at 500 VDC)

Dielectric

strength

Coil and

contacts

1,500 V

AC, 50/60 Hz for 1 min

Contacts of

different polarity

1,000 V

AC, 50/60 Hz for 1 min

Contacts of

same polarity

750 V

AC, 50/60 Hz for 1 min

Impulse

withstand

Coil and

contacts

1,500 V

, 10 x 160

µs

voltage

Contacts of

different polarity

Contacts of

same polarity

ibration resistance

Destruction:

0 to 55 Hz, 5-mm double amplitude and 55 to 500 Hz, 300 m/s

(approx. 30G)

Malfunction:

10 to 55 Hz, 3.3-mm double amplitude and 55 to 500 Hz, 200 m/s

(approx.

20G)

Shock resistance

Destruction:

1,000 ms

(approx. 100G)

Malfunction:

750 ms

(approx. 75G)

Life expectancy

Mechanical:

50,000,000 operations min. (at 36,000 operations/hour)

Electrical:

100,000 operations min. (with a rated load at 1,800 operations/hour)

Failure rate (P level) (see note 4)

A at 10 mVDC

Ambient temperature

Operating: –40°

C to 70

C (with no icing or condensation)

Storage: –40°

C to 70

C (with no icing or condensation)

Ambient humidity

Operating:

35 to 85%

Weight

Approx. 0.7 g

Note:

The above values are initial values.

Note: 1.

The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.

2. V

alues in parentheses are actual values.

3. The

insulation resistance was

measured with a 500-VDC megger applied to the same parts as those used for checking the dielectric

strength.

4. This

value was measured at a switching frequency of 120 operations/min.

G6K G6K

Engineering Data

Max. Switching Capacity Ambient Temperature vs.

Maximum Voltage Ambient Temperature vs.

Switching Current

Switching current (A)

Maximum voltage (%)

Switching current (A)

DC resistive load

Switching

voltage (V)

Ambient temperature (

°C)

Ambient temperature (

°C)

AC resistive load

Note: The

“Max. allowed voltage” is the maximum

voltage

that can be

applied to the relay coil.

Life Expectancy

G6K-2G (F/P) Ambient Temperature vs. Must

Operate or Must Release Voltage

G6K-2G (F/P)

Shock Malfunction

G6K-2G (F/P)

Switching operations (x10 operations)

On the basis of rated voltage (%)

Switching current (A)

125 VAC resistive load

Ambient temperature: 23°C

Switching frequency:

1,800 operations/hour

Ambient

temperature (

°C)

Energized

Not

energized

Shock direction Unit: m/s2

Sample: G6K-2G

Number of Relays: 10

Conditions: Shock is applied in ±

±Y

, and

±Z

directions three times each with and

without energizing the Relays to check

the number of contact malfunctions.

30 VDC resistive load

Ambient temperature: 23°C

Switching frequency:

1,800 operations/hour

Max. estimated value

Must

operate voltage

Must release voltage

Electrical Life Expectancy

(with Must Operate and Must

Release Voltage) (see note)

G6K-2G (F/P)

Electrical Life Expectancy

(Contact Resistance) (see note)

G6K-2G (F/P)

Contact Reliability Test

G6K-2G (F/P) (see note)

Contact resistance (m )

Operating

frequency (x10

operations)

On the basis of rated voltage (%)

Operating frequency (x10

operations)

Operating frequency (x10

operations)

Must operate

Must release

Sample:

G6K-2G

Number of Relays: 10

est conditions: 1 A resistive load at

30 VDC with an operation rate of 50%

Switching frequency: 1,800 operations/h

Sample: G6K-2G

Number of Relays: 10

est conditions: 1 A resistive load

at 30 VDC with an operation rate of 50%

Switching frequency: 1,800 operations/h

contact

Note: The

test were conducted at an

ambient

temperature of 23

°C.

Sample:

G6K-2G

Number of Relays: 10

est conditions: 10

A resistive load at

10 mVDC with an operation rate of 50 %

Switching frequency: 7,200 operations/h

Contact resistance

Ω

Contact resistance (m )

Ω

contact

G6K G6K

External Magnetic Interference

G6K-2G (F/P) (Average

value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must

operate voltage

Must release voltage

External

magnetic field (A/m)

verage value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must

operate voltage

Must release voltage

External

magnetic field (A/m)

verage value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10

External

magnetic field (A/m)

High-frequency Characteristics

(Isolation) G6K-2G (F/P)

(Average

value)

Isolation (dB)

Sample: G6K-2G

Number of Relays: 10

Frequency (MHz)

verage value)

Insertion loss (dB)

Sample: G6K-2G

Number of Relays: 10

(Average

value)

Return loss (dB)

Frequency (MHz) Frequency (MHz)

High-frequency Characteristics

(Insertion Loss) G6K-2G (F/P) High-frequency Characteristics

(Return Loss) G6K-2G (F/P)

Sample: G6K-2G

Number of Relays: 10

Return loss

Must Operate and Must Release

Time Distribution

G6K-2G (F/P) (see note)

Number of contacts

Sample: G6K-2G

Number of Relays: 50

Time (ms)

Sample: G6K-2G

Number of Relays: 50

Change rate on the basis of rated value (%)

After

test

Must Operate and Must Release

Bounce Time Distribution

G6K-2G (F/P) (see note)

Vibration Resistance

G6K-2G (F/P)

Number of contacts

Note: The

tests were

conducted at an ambient temperature of 23

°C.

Must operate

bounce time

Must operate voltage

Must release voltage

Time (ms)

Mutual Magnetic Interference G6K-2G (F/P) Mutual Magnetic Interference G6K-2G (F/P)

Sample

Not energized

Sample

Energized

Must operate voltage

Must release voltage

Initial stage Test

Average value

Initial stage Test

Average value

Sample

Not energized

Sample

Energized

Initial stage Test

Average value

Initial stage Test

Average value

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Must operate voltage

Must release voltage

Must release

bounce time

Must

operate voltage

Must release voltage

Must operate

Must release time

G6K G6K

Dimensions

Note: All

units are in millimeters unless otherwise indicated.

DPDT

G6K-2F Mounting

Dimensions (T

op V

iew) T

erminal Arrangement/

Internal Connections

op V

iew)

Orientation mark

Note: Each

value has a tolerance of

0.3 mm.

G6K-2G

Mounting Dimensions (T

op V

iew) T

erminal Arrangement/

Internal Connections

op V

iew)

Orientation mark

Note: Each

value has a tolerance of

0.3 mm.

olerance:

0.1 mm

olerance:

0.1 mm

G6K-2P

Mounting Dimensions (T

op V

iew) T

erminal Arrangement/

Internal Connections

(Bottom View)

Orientation mark

Note: Each

value has a tolerance of

0.3 mm.

Eight, 0.8-dia. holes

5.0±0.3

5.0±0.3 Tolerance:

0.1 mm

G6K G6K

Stick Packing and Tape Packing

Stick Packing

Relays

in stick packing are arranged so that the orientation mark

each Relay in on the left side. Fifty Relays are packed on one stick.

sure not to make mistakes in Relay orientation when mounting

the Relay to the PCB.

Stopper

(gray)

Orientation of Relays Stopper (green)

Tape Packing (Surface-mounting Terminal Models)

When ordering Relays in tape packing, add the prefix “-TR” to the

model number, otherwise the Relays in stick packing will be pro-

vided.

Tape

ype:

ETX7200

(EIAJ (Electronic Industrial Association of Japan))

Reel type:

RPM-16D (EIAJ)

Relays per Reel: 900

Direction of Relay Insertion

Reel Dimensions

Carrier T

ape Dimensions

Top tape (cover tape)

Carrier tape

Pulling

direction

Orientation mark

Pulling direction

G6K-2F

G6K-2G

Emboss tape

Recommended Soldering Method

Temperatures

indicate the surface temperatures of the PCB.

IRS Method (for surface-mounting terminal models)

emperature ( C)

Soldering

Preheating

(s)

G6K G6K

Precautions

For general precautions, refer to the

PCB Relays Catalog (X033)

Familiarize

yourself with the precautions and glossary before

using

the G6K.

Correct Use

Handling

Leave

the Relay unpacked until mounting it.

Soldering

Solder: JIS Z3282, H63A

Soldering

temperature: Approx. 250

C (260

C if the DWS method is

used)

Soldering

time: Approx. 5 s max. (approx.

2 s for the first time and

approx.

3 s for the second time if the DWS method is used)

sure to make a molten solder level adjustment so that the solder

will

not overflow on the PCB.

Claw Securing Force During Automatic Mounting

During

automatic

insertion of Relays, make sure to set the securing

force

of each claw to the following so that the Relays characteristics

will

be maintained.

Direction A: 1.96 N (200 gf) max.

Direction B: 4.90 N (500 gf) max.

Direction C: 1.96 N (200 gf) max.

Environmental

Conditions During Operation, Storage, and

Transportation

Protect

the Relay from direct sunlight and keep the Relay under

nor

mal

temperature, humidity

, and pressure.

the Relay is stored for a long time in an adverse environment

with

high temperature, high humidity, organic gases, or sulfide gases,

sulfide

or oxide films will form on the contact surfaces. These films

may

result in unstable contact, contact problems, or functional prob

lems.

Therefore, operate,

store, or transport the product under spe

cified

environmental conditions.

Maximum Allowable V

oltage

The

maximum allowable voltage of the coil can be obtained from the

coil

temperature increase and the heat-resisting temperature of coil

insulating

sheath material. (Exceeding the heat-resisting tempera

ture

may result in burning

or short-circuiting.) The maximum allow

able voltage also involves important restrictions which include the

following:

•Must not cause thermal changes in or deterioration of the

insulating

material.

•

Must not cause damage to other control devices.

•

Must not cause any harmful ef

fect on people.

•

Must not cause fire.

Therefore, be sure to use the maximum allowable voltage beyond

the value specified in the catalog.

a rule, the rated voltage must be

applied to the coil. A voltage ex

ceeding the rated value, however, can be applied to the coil pro-

vided

that the voltage is less than the maximum

allowable voltage. It

must be noted that continuous voltage application to the coil will

cause a coil temperature increase thus affecting characteristics

such

as electrical life and

resulting in the deterioration of coil insula

tion.

OMRON Corporation

C&C

Components Division H.Q.

Sales & Marketing Division

elecom Business Department

28th Fl., Crystal T

ower Bldg.,

1-2-27, Shiromi, Chuo-ku,

Osaka 540-6028 Japan

Phone: (81)6-6949-61

15 Fax: (81)6-6949-61

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

convert millimeters into inches, multiply by 0.03937. T

o convert grams into ounces, multiply by 0.03527.

Cat. No. K106-E1-2 In the interest of product improvement, specifications are subject to change without notice.

Printed

in Japan

1298-1M (0898)