General information and 1 ___________________ safety notes 2 ___________________ Technical description SIMOGEAR Permissible mounting position deviations BA 2031 Operating Instructions Supplement to the SIMOGEAR gear unit operating instructions BA 2030 Translation of the original instructions 02/2017 A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3 ___________ Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY A5E36621691A/RS-AA 03/2017 Subject to change Copyright (c) Siemens AG 2013 - 2017. All rights reserved Table of contents 1 General information and safety notes ...................................................................................................... 7 2 Technical description .............................................................................................................................. 9 3 Permissible mounting position deviations and oil quantities ................................................................... 11 3.1 General notes on mounting positions and oil quantities .........................................................11 3.2 Helical gearbox Z in mounting position M1 .............................................................................12 3.3 3.3.1 3.3.2 3.3.3 Bevel gearbox B......................................................................................................................14 Bevel gearbox B in mounting position M1 ..............................................................................14 Bevel gearbox B in mounting position M2 ..............................................................................16 Bevel gearbox B in mounting position M4 ..............................................................................18 3.4 3.4.1 3.4.2 3.4.3 Bevel gearbox K......................................................................................................................20 Bevel gearbox K, KA. in mounting position M1 ......................................................................20 Bevel gearboxes KF, KAF., KZ, KAZ. in mounting position M1..............................................22 Bevel gearbox K in mounting position M4 ..............................................................................24 BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 5 Table of contents BA 2031 6 Operating Instructions, 02/2017, A5E36621691A/RS-AA General information and safety notes 1 Note Siemens AG does not accept any liability for damage and failures that result from the nonobservance of these operating instructions. These operating instructions are part of the gearbox delivery. Store the operating instructions near the gearbox. Please read the operating instructions prior to handling the gearbox and observe the information they contain. This is the best way of ensuring safe and disturbancefree operation. The operating instructions include information about the permissible mounting position deviations. The operating instructions supplement the SIMOGEAR Operating Instructions BA 2030 and apply to the standard version of the SIMOGEAR gearbox: Helical gearboxes Z sizes 19 to 69 Bevel gearboxes B sizes 19 to 49 Bevel gearboxes K, sizes 39 to 89 CAUTION Impermissible mounting position deviations Only the deviations from the standard mounting positions listed in these operating instructions are permissible for the gearbox in question. Please contact Technical Support for all other mounting positions, angles or gearbox types. BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 7 General information and safety notes BA 2031 8 Operating Instructions, 02/2017, A5E36621691A/RS-AA 2 Technical description Permissible mounting position deviation with the standard oil quantity The mounting position M1, M2 or M4 is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearbox sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. An oil sight glass, option G34 is possible for: Helical gearboxes Z, from size 39 Helical gearboxes K, from size 39 Helical gearboxes B, from size 49 Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 2- 1 Permissible mounting position deviation with the standard oil quantity Gearbox type Permissible mounting position deviation Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position M1 +15 ... -20 - Bevel gearbox M1 +20 ... -5 B.19 ... 49 M2, M4 +20 ... -20 Bevel gearbox M1 +20 ... -10 M1 +20 ... -5 M4 +20 ... -20 Helical gearbox Mounting position Z19 ... 69 K, KA.39 ... 89 Bevel gearbox KF, KAF., KZ, KAZ. 39 ... 89 Bevel gearbox K, KA., KF, KAF., KZ, KAZ.39 ... 89 BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 9 Technical description Permissible mounting position deviations with option D09 The permissible mounting angle is stamped on the rating plate. For an increased amount of oil in the gearbox, it is not possible to check the oil level in any mounting position. For option D09 - and an additional oil sight glass, option G34 the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position a visual check can be made as to whether oil is available. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Note Oil cannot be completely drained for deviations from the standard mounting position If, for a deviation from the standard mounting position, the oil drain is not located at the lowest point of the gearbox housing, then the oil cannot completely drain. To drain the oil, bring the gearbox into the standard mounting position. Table 2- 2 Permissible mounting position deviations with option D09 Gearbox type Mounting position Permissible mounting position deviation Option D09 Helical gearbox Checking the oil level without / with oil sight glass In the standard mounting position 0 Without oil sight glass With Without / with oil sight glass oil sight glass - Visual inspection possible M1 +20 ... -20 Bevel gearbox M1 +20 ... -20 B.19 ... 49 M2, M4 +20 ... -20 Bevel gearbox M1 +20 ... -20 - M1 +20 ... -20 M4 +20 ... 0 Z19 ... 69 K, KA.39 ... 89 Bevel gearbox For deviations from the standard mounting position - Visual inspection possible KF, KAF., KZ, KAZ. 39 ... 89 Bevel gearbox K, KA., KF, KAF., KZ, KAZ.39 ... 89 BA 2031 10 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.1 3 General notes on mounting positions and oil quantities NOTICE Gearbox damage caused by incorrect oil quantities The oil quantities listed in the tables are guidance values for changing the oil. They are used, for example, for lubricant storage and procurement. The precise values depend on the number of stages and transmission ratio of the gearbox. Only operate the gearbox in the mounting position specified on the rating plate. This ensures that the correct quantity of lubricant is provided. Note Gearbox sizes 19 and 29 Gearbox sizes 19 and 29 are lubricated for life. There are no openings to check the oil level. Mounting positions M2 and M4 are equipped with a vent valve. Description of the symbols: Venting A, B Oil level Oil drain Position of insert shaft / solid shaft BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 11 Permissible mounting position deviations and oil quantities 3.2 Helical gearbox Z in mounting position M1 3.2 Helical gearbox Z in mounting position M1 Figure 3-1 Mounting position M1 for helical gearboxes Z19 - 69 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M1 is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearboxes, sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 1 Standard oil quantity [l] for Z19 - 69 Mounting position M1 Type Permissible mounting position deviation [l] Z19 0.15 Z29 0.2 Z39 0.3 Z49 0.55 Z59 0.65 Z69 0.65 +15 ... -20 Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position - - BA 2031 12 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.2 Helical gearbox Z in mounting position M1 Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. As a result of the increased amount of oil in the gearbox, it is not possible to check the oil level in any mounting position. Table 3- 2 Increased oil quantity [l] for Z19 - 69, for option D09 Mounting position M1 Permissible mounting position deviation Checking the oil level without oil sight glass Type [l] Option D09 In the standard mounting position 0 Z19 0.2 +20 ... -20 - Z29 0.26 Z39 0.35 Z49 0.65 Z59 0.75 Z69 0.75 For deviations from the standard mounting position Permissible mounting position deviations for option D09, with oil sight glass The permissible 20 mounting angle is stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position a visual check can be made as to whether oil is available. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Table 3- 3 Increased oil quantity [l] for Z39 - 69, for option D09 with oil sight glass Mounting position M1 Permissible mounting position deviation Checking the oil level with oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position Z39 0.6 +20 ... -20 - Z49 1.2 Visual inspection possible Z59 1.3 Z69 1.4 BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 13 Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B 3.3 Bevel gearbox B 3.3.1 Bevel gearbox B in mounting position M1 Figure 3-2 Mounting position M1 for bevel gearboxes B.19 - 49 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M1 is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearboxes, sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. An oil sight glass, option G34 is possible from gearbox size 49 and higher. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 4 Standard oil quantity [l] for B.19 - 49 Mounting position M1 Type [l] B.19 0.15 B.29 0.25 B.39 0.5 B.49 1 Permissible mounting position deviation +20 ... -5 Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position - - BA 2031 14 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. As a result of the increased amount of oil in the gearbox, it is not possible to check the oil level in any mounting position. Table 3- 5 Increased oil quantity [l] for B.19 - 49, for option D09 Mounting position M1 Permissible mounting position deviation Checking the oil level without oil sight glass Type [l] Option D09 In the standard mounting position 0 B.19 0.45 +20 ... -20 - B.29 0.35 B.39 0.7 B.49 1.35 For deviations from the standard mounting position Permissible mounting position deviations for option D09, with oil sight glass The permissible 20 mounting angle is stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position a visual check can be made as to whether oil is available. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Table 3- 6 Increased oil quantity [l] for B.39 - 49, for option D09 with oil sight glass Mounting position M1 Permissible mounting position deviation Checking the oil level with oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position B.39 0.86 +20 ... -20 1.8 Visual inspection possible - B.49 BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 15 Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B 3.3.2 Bevel gearbox B in mounting position M2 Figure 3-3 Mounting position M2 for bevel gearboxes B.19 - 49 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M2 is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearbox sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. An oil sight glass, option G34 is possible from gearbox size 49 and higher. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 7 Standard oil quantity [l] for B.19 - 49 Mounting position M2 Type [l] B.19 0.3 B.29 0.55 B.39 0.95 B.49 1.7 Permissible mounting position deviation +20 ... -20 Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position - - BA 2031 16 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearbox sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 8 Standard oil quantity [l] for B.19 - 49 for option D09 Mounting position M2 Permissible mounting position deviation Checking the oil level without oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position B.19 0.3 +20 ... -20 - - B.29 0.55 B.39 0.95 B.49 1.7 Permissible mounting position deviations for option D09, with oil sight glass The permissible 20 mounting angle is stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position, from gearbox size 39, a visual check can be made as to whether oil is available. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Table 3- 9 Increased oil quantity [l] for B.39 - 49, for option D09 with oil sight glass Mounting position M2 Permissible mounting position deviation Checking the oil level with oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position B.39 1.15 +20 ... -20 - B.49 2.2 Visual inspection possible BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 17 Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B 3.3.3 Bevel gearbox B in mounting position M4 Figure 3-4 Mounting position M4 for bevel gearboxes B.19 - 49 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M4 is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearboxes, sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. An oil sight glass, option G34 is possible from gearbox size 49 and higher. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 10 Standard oil quantity [l] for B.19 - 49 Mounting position M4 Type [l] B.19 0.5 B.29 0.85 B.39 1.6 B.49 3.1 Permissible mounting position deviation +20 ... -20 Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position - - BA 2031 18 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.3 Bevel gearbox B Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. In the standard mounting 0 position, the oil level can be checked from gearbox size 39 and higher. Gearbox sizes 19 and 29 are lubricated for life. As a consequence, it is not necessary to check the oil level. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 11 Standard oil quantity [l] for B.19 - 49 for option D09 Mounting position M4 Permissible mounting position deviation Checking the oil level without oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position B.19 0.5 +20 ... -20 - - B.29 0.85 B.39 1.6 B.49 3.1 Permissible mounting position deviations for option D09, with oil sight glass The permissible +20 ... 0 mounting angles are stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position, from gearbox size 39, a visual check can be made as to whether oil is available. An oil sight glass, option G34 is possible from gearbox size 39 and higher. Table 3- 12 Increased oil quantity [l] for B.39 - 49, for option D09 with oil sight glass Mounting position M4 Permissible mounting position deviation Checking the oil level with oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position B.39 1.65 +20 ... 0 - B.49 3.15 Visual inspection possible BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 19 Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K 3.4 Bevel gearbox K 3.4.1 Bevel gearbox K, KA. in mounting position M1 Figure 3-5 Mounting position M1 for bevel gearboxes K, KA.39 - 89 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M1 is stamped on the rating plate. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 13 Standard oil quantity [l] for K, KA.39 - 89 Mounting position M1 Type [l] K.39 0.35 K.49 0.55 K.69 0.75 K.79 1 K.89 1.9 Permissible mounting position deviation +20 ... -10 Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position - BA 2031 20 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K Permissible mounting position deviations for option D09, without oil sight glass option G34 The permissible 20 mounting angle is stamped on the rating plate. As a result of the increased amount of oil in the gearbox, it is not possible to check the oil level in any mounting position. Table 3- 14 Increased oil quantity [l] for K, KA.39 - 89, for option D09 Mounting position M1 Permissible mounting position deviation Checking the oil level without oil sight glass Type [l] Option D09 In the standard mounting position 0 K.39 0.44 +20 ... -20 - K.49 0.72 K.69 0.99 K.79 1.2 K.89 2.54 For deviations from the standard mounting position Permissible mounting position deviations for option D09, with oil sight glass The permissible 20 mounting angle is stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position, from gearbox size 39, a visual check can be made as to whether oil is available. Table 3- 15 Increased oil quantity [l] for K, KA.39 - 89, for option D09 with oil sight glass Mounting position M1 Permissible mounting position deviation Checking the oil level with oil sight glass Type [l] Option D09 In the standard mounting position 0 For deviations from the standard mounting position K.39 1 +20 ... -20 - K.49 1.76 Visual inspection possible K.69 2.5 K.79 3.2 K.89 4.8 BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 21 Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K 3.4.2 Bevel gearboxes KF, KAF., KZ, KAZ. in mounting position M1 Figure 3-6 Mounting position M1 for bevel gearboxes KF, KAF., KZ, KAZ.39 - 89 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M1 is stamped on the rating plate. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 16 Standard oil quantity [l] for KF, KAF., KZ, KAZ.39 - 89 Mounting position M1 Type [l] Type [l] KA.39 0.4 KF, KZ39 0.35 KA.49 0.65 KF, KZ49 0.6 KA.69 0.85 KF, KZ69 0.85 KA.79 1.1 KF, KZ79 1.2 KA.89 2.2 KF, KZ89 2.1 Permissible mounting position deviation Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position +20 ... -5 - BA 2031 22 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. As a result of the increased amount of oil in the gearbox, it is not possible to check the oil level in any mounting position. Table 3- 17 Increased oil quantity [l] for KF, KAF., KZ, KAZ.39 - 89 for option D09 Mounting position M1 Type [l] Type [l] Permissible mounting position deviation Option D09 KA.39 0.48 KF, KZ39 0.48 KA.49 0.77 KF, KZ49 0.72 KA.69 1.16 KF, KZ69 1.16 KA.79 1.23 KF, KZ79 1.37 KA.89 2.76 KF, KZ89 2.69 Checking the oil level without oil sight glass In the standard mounting position 0 For deviations from the standard mounting position +20 ... -20 - Permissible mounting position deviations for option D09, with oil sight glass The permissible 20 mounting angle is stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position, from gearbox size 39, a visual check can be made as to whether oil is available. Table 3- 18 Increased oil quantity [l] for KF, KAF., KZ, KAZ.39 - 89 for option D09 with oil sight glass Mounting position M1 Type [l] Type [l] Permissible mounting position deviation Option D09 KA.39 0.9 KF, KZ39 0.95 KA.49 1.55 KF, KZ49 1.55 KA.69 2.15 KF, KZ69 2.15 KA.79 2.35 KF, KZ79 2.5 KA.89 4.6 KF, KZ89 4.7 +20 ... -20 Checking the oil level with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position Visual inspection possible - BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 23 Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K 3.4.3 Bevel gearbox K in mounting position M4 Figure 3-7 Mounting position M4 for bevel gearboxes K.39 - 89 Permissible mounting position deviation with the standard oil quantity without / with oil sight glass Mounting position M4 is stamped on the rating plate. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 19 Standard oil quantity [l] for K.39 - 89 Mounting position M4 Type [l] K, Type [l] KAF., KA. Type [l] KF, KAZ. Permissible mounting position deviation Checking the oil level without / with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position +20 ... -20 - KZ K.39 1.2 K.39 1.3 K.39 1.3 K.49 1.9 K.49 2.2 K.49 2.2 K.69 2.7 K.69 3.2 K.69 3.1 K.79 3.4 K.79 3.7 K.79 3.8 K.89 6.8 K.89 7.3 K.89 7.6 BA 2031 24 Operating Instructions, 02/2017, A5E36621691A/RS-AA Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K Permissible mounting position deviations for option D09, without oil sight glass The permissible 20 mounting angle is stamped on the rating plate. Notes and procedures on the topic of checking lubricants and changing lubricant in the standard mounting position are provided in the operating instructions for SIMOGEAR gearboxes BA 2030. Table 3- 20 Standard oil quantity [l] for K.39 - 89 for option D09 Mounting position M4 Type [l] Type [l] Type K, KAF., KF, KA. KAZ. KZ [l] K.39 1.2 K.39 1.3 K.39 1.3 K.49 1.9 K.49 2.2 K.49 2.2 K.69 2.7 K.69 3.2 K.69 3.1 K.79 3.4 K.79 3.7 K.79 3.8 K.89 6.8 K.89 7.3 K.89 7.6 Permissible mounting position deviation Checking the oil level without oil sight glass Option D09 In the standard mounting position 0 For deviations from the standard mounting position +20 ... -20 - Permissible mounting position deviations for option D09, with oil sight glass The permissible +20 ... 0 mounting angles are stamped on the rating plate. With an additional sight glass, option G34 - the oil floods into the oil sight glass. As a consequence, in the standard 0 mounting position, from gearbox size 39, a visual check can be made as to whether oil is available. Table 3- 21 Increased oil quantity [l] for K.39 - 89, for option D09 with oil sight glass Mounting position M4 Type [l] Type [l] Type K, KAF., KF, KA. KAZ. KZ [l] Permissible mounting position deviation Option D09 K.39 1.26 K.39 1.35 K.39 1.4 K.49 2.15 K.49 2.25 K.49 2.4 K.69 3.2 K.69 3.4 K.69 3.6 K.79 3.6 K.79 4.3 K.79 4.3 K.89 7.5 K.89 7.6 K.89 7.9 +20 ... 0 Checking the oil level with oil sight glass In the standard mounting position 0 For deviations from the standard mounting position Visual inspection possible BA 2031 Operating Instructions, 02/2017, A5E36621691A/RS-AA 25 Permissible mounting position deviations and oil quantities 3.4 Bevel gearbox K BA 2031 26 Operating Instructions, 02/2017, A5E36621691A/RS-AA