2M801 Dual-Start
2M803 Bayonet
2M804 Push-Pull
2M805 Tri-Start
Micro38999
Micro38999
For Harsh Environments
AMPHENOL CORPORATION
40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141 • www.amphenol-aerospace.com
2M Micro38999 CONNECTORS
CONNECTORS
Micro38999 The New
AEROSPACE STANDARD
16-2M-4
Micro38999
1
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
About Amphenol® Aerospace
Your Source for Interconnect Products
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service:
Mon - Fri 8AM - 5PM
Phone: (800) 678-0141
Fax: (607) 563-5157
Online: www.amphenol-aerospace.com
ABOUT AMPHENOL AEROSPACE:
Amphenol Aerospace, a Division of Amphenol Corporation, is one
of the largest manufacturers of interconnect products in the world for the Military,
Commercial Aerospace and Industrial markets. Amphenol designs, manufactures
and markets circular and rectangular, electronic, ber optic, EMI/EMP lter, and a
variety of special applications connectors and interconnect systems.
Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in
Sidney, NY. The Amphenol complex houses many technologies including CNC
machining, die-casting, molding, impact and extruding, plating, screw machining
and process controls. Our fully equipped material evaluation lab and engineering
organization utilize the latest in computer aided design software and analysis tools,
allowing us to design, test, and qualify advanced interconnect systems. Amphenol’s
interconnect products are supplied to thousands of OEMs worldwide and are sup-
ported by our worldwide sales and engineering force, including the largest global
network of electronic distributors.
Amphenol Aerospace, Amphenol Commercial Air,
and Amphenol Industrial Operations Main Facility in Sidney, NY USA
QUALITY ASSURANCE:
Amphenol Aerospace has been awarded
both AS9100 - Revision C and ISO9001:2008
Quality Assurance Certications.
AMPHENOL AEROSPACE’S PHILOSOPHY
As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging
market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this
strategy is based on the following key principles:
FOCUS: Concentrate all resources on serving a limited number of tightly
dened markets, and understanding the needs of those markets.
INNOVATION: Provide these markets new, creative solutions in both
products and services.
RESPONSIVENESS: Identify and respond to the market and product
needs more rapidly than any other supplier.
Performance is the sum of these principles. It is the measure of how
well we continually and consistently implement our basic strategy and
key principles.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Micro38999 Reference Guide
Specs/ Info 2M804 Overview 40
How to Order Plugs & Receptacles 41
Weight Connector Weight 42
Plug 2M804-001-06, 002-06 43
Jam Nut Rear Panel 2M804-003-07, 004-07 44
Jam Nut Front Panel 2M804-003-00, 004-00 45
In-Line Receptacle 2M804-003-01, 004-01 46
PCB Solder Rear Jam Nut 2M804-005-07, 020-07 47
PCB Solder Cup Recpt 2M804-005-00, 020-00 48
Jam Nut Panel Mount Plug 2M804-009-07, 021-07 49
Jam Nut Front Panel Plug 2M804-009-00, 021-00 50
Flange Panel Mount Plug 2M804-009-02, 021-02 51
PCB Standoff Double Flange 2M804-025-07 52
How to Order Protect Caps 2M667-202 53
How to Order Protect Caps 2M809-198 54
Protection Caps 2M809-198, 2M667-202 55
How to Order Plug Rubber 2M809-083, 087 56
Plug Rubber Caps 2M809-083, 087 57
Specs/ Info 2M803 Overview 58
How to Order Plugs & Receptacles 59
Weight Connector Weight 60
Plug 2M803-001-06, 002-06 61
Jam Nut 2M803-003-70, 004-07 62
Flange Mount 2M803-003-02, 004-02 63
In-Line Recpt 2M803-003-01, 004-01 64
PCB Flange Mt Jam Nut 2M803-005-02, 07 65
How to Order Protect Caps 2M660-082, 083 66
Protection Caps 2M660-082, 083 67
Specs/ Info 2M801 Overview 68
How to Order Plugs & Receptacles 69
Weight Connector Weight 70
Plug 2M801-007, 008 71
Jam Nut 2M801-009-07, 010-07 72
Square Flange 2M801-009-02, 010-02 73
In-Line Recpt 2M801-009-01, 010-01 74
PCB Flange Mt & Jam Nut 2M801-011, 033 75
PCB Right Angle Jam Nut 2M801-023-07 76
PCB Standoff Double Flange 2M801-033-07 77
How to Order Protect Caps 2M667-217, 218 78
Protection Caps 2M660-082 79
Protection Caps 2M660-083 80
Specs/ Info Hermetic Overview 81
How to Order 2M805 2M805-006 82
Flange Mount 2M805-006-02 83
Solder Mount 2M805-006-03 84
Jam Nut 2M805-006-07 85
How to Order 2M804 2M804-006 86
Jam Nut 2M804-006-07 87
Front Panel Jam Nut 2M804-006-00 88
How to Order 2M803 2M803-006 89
Flange Mount/ Jam Nut 2M803-006-02, 07 90
How to Order 2M801 2M801-012 91
Jam Nut 2M801-012-07 92
Square Flange 2M801-012-02 93
Weld Mount 2M801-012-03 94
Accessories, Contacts, Tools Table of Content 97
Contact/Tools Torque Values 98
Assembly Instructions 2M Series 99, 100
Sealing Plugs/ Tools Grommet, Spanner, Holding 101. 102
2M Python 103
Strain Relief Clamp 2M620MS064, 065 104, 105
Micro Band Adapter Thread/ Low Prole 106, 107
Environmental Backshells 108-111
EMI Backshells 112-115
Shorting Cap Backshell 116, 117
Shrink Boot 2M809S06, 2M809A060 118, 119
Hex Jam Nuts 2M809-035 120
Flange Gaskets 2M809-106 121, 122
O-Ring 2M809-109 123
Specs/ Info 2M805 Overview 28
How to Order Plugs & Receptacles 29
Weight Connector Weight 30
Plug 2M805-001, 002 31
In-Line Receptacle 2M805-003-01, 004-01 32
Square Flange Receptacle 2M805-003-02, 004-02 33
Jam Nut 2M805-003-07, 004-07 34
PCB Solder Cup Sq Flange 2M805-005-02, 017-02 35
PCB Solder Cup Jam Nut 2M805-005-07, 017-07 36
PCB Standoff Double Flange 2M805-067-07 37
How to Order Protection Caps 38
Protection Cap 2M667-261, 262 39
C 2M805
D 2M804
E 2M803
G HERMETIC
J ACCESSORIES
F 2M801
H FILTER
Advantages Overview 95
Attenuation Characteristics 96
A TECHNICAL REFERENCE
2M Series Selection Table 3
Size & Weight Comparison Chart 4, 5
Insert Arrangements 6-9
Straight PCB Footprints 10-20
B PERFORMANCE SPEC
Materials Finishes Specications 21-27
Technical
Reference
A
Micro38999
3
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.comContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Selection Table
2M801, 2M803, 2M804 and 2M805
SERIES 2M805 2M804 2M803 2M801
Pages Pages 28-39 Pages 40-57 Pages 58-67 Page 68-80
TYPE Tri-Start ACME Thread Push-Pull Bayonet Dual-Start ACME Thread
DESCRIPTION
"Anti-Decoupling"
ratchet mechanism and
ground spring for military
airframes and avionics
boxes. Fast mating.
Breakaway connector
for headsets and tactical
equipment. Gold-plated
spring for long mating life
and superior EMI shielding.
Quick-mating, light duty,
general purpose. Not rated
for immersion, 50 milliohms
shell-to-shell
resistance.
More rugged keys and
threads. Faster mating.
CONTACTS 1 to 130 1 to 85 1 to 55 1 to 130
COUPLING Tri-Start Thread Push, Pull
Quick-Disconnect 1/4 turn lock Bayonet Threaded Coupling with 1
1/2 Turns to Full Mate
WATER
IMMERSION, MATED
MIL-STD-810 Method 512
1 Meter for 1 Hour
MIL-STD-810 Method 512
1 Meter for 1 Hour Splashproof MIL-STD-810 Method 512 1
Meter for 1 Hour
EMI
SHIELDING Excellent Excellent Fair Very Good
VIBRATION AND
SHOCK
43.9 g's Random
Vibration, Sine Vibration 60
g; 300 g's Shock
37 g's Random
Vibration; 300 g's Shock
37 g's Random
Vibration; 300 g's Shock
43.9 g's Random Vibration,
Sine Vibration 60 g; 300 g's
Shock
MATING CYCLES 500 Cycles 2000 Cycles
1000 Cycles Aluminum
2000 Cycles Stainless
Steel
2000 Cycles (-16 Plugs)
500 Cycles (-26 Plugs)
ELECTRICAL
PERFORMANCE
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
FILTERED See pages 95, 96 See pages 95, 96 See pages 95, 96 See pages 95, 96
Technical
Reference
A
4Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Size & Weight Comparison Charts
2M805 VS. D38999 Series III
Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle.
Weights are in grams.
2M801
6-7 2M805
8-7
D38999
9-35
2M805
Layout
Number of
Contacts
D38999
Layout
Number of
Contacts
2M805
Weight
D38999
Aluminum
% Weight
Savings
D38999
Composite
%
Weight
Savings
8-7 7 #23 9-35 6 #20 13.4 26.3 49% 19.9 33%
10-13 13 #23 11-35 13 #22D 23.0 35.7 36% 26.8 14%
11-19 19 #23 13-35 19 #22D 26.4 50.7 48% 38.5 31%
12-26 26 #23 17-26 26 #20 29.4 58.5 50% 62.6 53%
15-37 37 #23 15-35 37 #22D 42.7 72.1 41% 57.4 26%
18-55 55 #23 17-35 55 #22D 59.6 81.6 27% 65.6 9%
19-85 85 #23 21-35 85 #22D 59.8 119.7 50% 99.1 40%
23-130 130 #23 25-35 128 #22D 85.5 159.3 46% 136.6 37%
Weight Comparison: 2M805 VS. D38999 Series III
Size Comparison: 2M805 VS. D38999 Series III
2M805 Series
2M805
Layout
Maximum Plug Diameter Maximum Jam Nut Receptacle
Diameter
2M805 D38999 %
Reduction
2M805 D38999 %
Reduction
In. mm. In. mm. In. mm. In. mm.
8-7 .707 17.96 .859 21.81 17% .775 19.69 1.201 30.51 35%
10-13 .804 20.42 .969 24.61 18% .895 22.73 1.386 30.50 35%
11-19 .933 23.70 1.141 28.98 20% .960 24.38 1.512 38.40 36%
12-26 .999 25.37 1.391 35.33 29% 1.075 27.31 1.764 44.81 39%
15-37 1.113 28.27 1.266 32.16 13% 1.218 30.86 1.638 41.61 26%
18-55 1.308 33.02 1.391 35.33 7% 1.404 35.66 1.764 44.81 20%
19-85 1.328 33.73 1.625 41.27 19% 1.465 37.21 2.075 52.71 29%
23-130 1.577 40.06 1.875 47.63 16% 1.720 43.69 2.323 59.00 26%
Technical
Reference
A
Micro38999
5
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Size & Weight Comparison Charts
2M801 VS. D38999 Series III
2M801
Layout
Number of
Contacts
D38999
Layout
Number of
Contacts
2M801
Weight
D38999
Aluminum
% Weight
Savings
D38999
Composite
% Weight
Savings
5-3 3 9-98 3 7.9 25.3 69% 19.9 60%
6-7 7 9-35 6 9.8 26.3 63% 19.9 51%
9-19 19 13-35 22 18.8 50.7 63% 38.5 51%
13-37 37 15-35 37 36.0 72.1 50% 57.4 37%
16-55 55 17-35 55 49.8 81.6 39% 65.6 24%
17-85 85 21-35 79 54.3 119.7 55% 99.1 45%
21-130 130 25-35 128 68.7 159.3 57% 136.6 50%
Weight Comparison: 2M801 VS. D38999 Series III
Size Comparison: 2M801 VS. D38999 Series III
2M801 Series
2M801
Layout
Cable Plug Diameter Jam Nut Receptacle Diameter
2M801 D38999 %
Reduction
2M801 D38999 %
Reduction
In. mm. In. mm. In. mm. In. mm.
5-3 .540 13.72 .859 21.82 37% .575 14.61 1.204 30.58 52%
6-7 .600 15.24 .859 21.82 30% .635 16.13 1.204 30.58 47%
9-19 .810 20.57 1.156 29.36 30% .830 21.08 1.516 38.51 45%
13-37 1.050 26.67 1.281 32.54 18% 1.078 27.38 1.641 41.68 34%
16-55 1.240 31.50 1.406 35.71 12% 1.264 32.11 1.766 44.86 28%
17-85 1.300 33.02 1.641 41.68 21% 1.325 33.66 2.078 52.78 36%
21-130 1.550 39.37 1.890 48.01 18% 1.625 41.28 2.323 59.00 30%
Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle.
Weights are in grams.
2M801
6-7 2M805
8-7
D38999
9-35
Technical
Reference
A
6Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Inserts Arrangements
SERIES 2M INSERT ARRANGEMENTS
CONTACT SIZE
CONTACT QUANTITY INSERT ARRANGEMENT
#23 #20 #20HD #16 #12 2M801 2M803 2M804 2M805
Size #23 Contacts
5 Amp Max.
Current 500 VAC
#22-#28 AWG
3 5-3 5-3 5-3 NA
4 6-4 6-4 6-4 8-4
6 6-6 6-6 6-6 8-6
7 6-7 6-7 6-7 8-7
10 7-10 7-10 7-10 9-10
13 8-13 8-13 8-13 10-13
19 9-19 9-19 9-19 11-19
26 10-26 10-26 10-26 12-26
37 13-37 12-37 12-37 15-37
55 16-55 14-55 14-55 18-55
85 17-85 15-35 15-85 19-85
130 21-130 NA NA 23-130
Size #20HD
Contacts
7.5 Amp Max.
Current
750 VAC
#20-#24 AWG.
3 6-23 6-23 6-23 8-23
5 7-25 7-25 7-25 9-25
8 8-28 8-28 8-28 10-28
10 9-210 9-210 9-210 11-210
20 13-220 12-220 12-220 15-220
35 16-235 14-235 14-235 18-235
41 17-241 NA NA 19-241
69 21-269 NA NA 23-269
Size #16 Contacts
13 Amp Max.
Current 1800 VAC
#16-#20 AWG
1 6-1 6-1 6-1 8-1
2 8-2 8-2 8-2 10-2
4 9-4 9-4 9-4 11-4
5 10-5 10-5 10-5 12-5
7 13-7 12-7 12-7 15-7
12 16-12 14-12 14-12 18-12
14 17-14 15-14 15-14 19-14
22 21-22 NA NA 23-22
Size #12 Contacts
23 Amp Max.
Current
1800 VAC
#12-14 AWG
1 7-1 7-1 7-1 9-1
2 10-2 10-2 10-2 12-2
2 13-2 12-2 12-2 15-2
3 13-3 12-3 12-3 15-3
5 16-5 14-5 14-5 18-5
7 17-7 15-7 15-7 19-7
12 21-12 NA NA 23-12
Insert
Arrangements
with Mixed Size
(Combo) Layouts
4 2 8-200 8-200 8-200 10-200
8 2 9-201 9-201 9-201 11-201
4 2 9-200 9-200 9-200 11-200
8 2 10-202 10-202 10-202 12-202
4 2 10-201 10-201 10-201 12-201
6 2 13-200 12-200 12-200 15-200
10 2 13-201 12-201 12-201 15-201
12 1 10-200 10-200 10-200 12-200
Technical
Reference
A
Micro38999
7
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Insert Arrangements
2M801 2M803 2M804 5-3 6-1* 6-4 6-6 6-7 6-23 7-1* 7-10
2M805 NA 8-1* 8-4 8-6 8-7 8-23 9-1* 9-10
No. of Contacts 3 1 4 6 7 3 1 10
Contact Size #23 #16 #23 #23 #23 #20HD #12 #23
DWV Voltage (VAC) 500 1800 500 500 500 750 1800 500
Current Rating (Amps) 5 13 5 5 5 7.5 23 5
2M801 2M803 2M804 7-25 8-2 8-13 8-28 8-200* 9-4
2M805 9-25 10-2 10-13 10-28 10-200* 11-4
No. of Contacts 5 2 13 8 2 4 4
Contact Size #20HD #16 #23 #20HD #20 #23 #16
DWV Voltage (VAC) 750 1800 500 750 1000 500 1800
Current Rating (Amps) 7.5 13 5 7.5 7 5 13
2M801 2M803 2M804 9-19 9-200 9-201 9-210 10-2
2M805 11-19 11-200 11-201 11-210 12-2
No. of Contacts 19 2 4 2 8 10 2
Contact Size #23 #16 #23 #20 #23 #20HD #12
DWV Voltage (VAC) 500 1800 500 1000 500 750 1800
Current Rating (Amps) 5 13 5 7.5 5 7.5 23
2M801 2M803 2M804 10-5 10-201 10-202* 10-200*
2M805 12-5 12-201 12-202* 12-200*
No. of Contacts 5 2 4 2 8 1 12
Contact Size #16 #12 #23 #16 #23 #12 #23
DWV Voltage (VAC) 1800 1800 500 1800 500 1800 500
Current Rating (Amps) 13 23 5 13 5 23 5
B
A
C
2
1
3
2
1
3
4
2
1
3
4
5
6
2
1
7
3
4
5
6
2
1
3
8
9
10
4
7
5
21
21
6
3
45
8
9
10
12
11
7
13
2
3
4
5
6
7
8
1
21
3
4
5
6
2
1
43
2
1
34
8
19
18
13
17
12
16
7
21
43
5
6
2
1
4
3
5
6
10
98
7
2
3
10
4
1
7
9
8
5
6
21
2
1
53
4
21
65
3
4
2
1
65
8
10
9
3
4
7
2
1
6
5
3
4
8
9
10
11
12
7
Front face of pin inserts illustrated (Socket Reversed)
CONTACT LEGEND 12 16 20 20HD 20 23
Technical
Reference
A
8Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Insert Arrangements
2M801 13-37 13-200* 13-201 13-220
2M803 2M804 12-37 12-200 12-201 12-220
2M805 15-37 15-200* 15-201 15-220
No. of Contacts 37 2 6 2 10 20
Contact Size #23 #12 #23 #12 #23 #20HD
DWV Voltage (VAC) 500 1800 500 1800 500 750
Current Rating (Amps) 5 23 5 23 5 7.5
2M801 10-26 13-2 13-3* 13-7
2M803 2M804 10-26 12-2 12-3* 12-7
2M805 12-26 15-2 15-3* 15-7
No. of Contacts 26 2 3 7
Contact Size #23 #12 #12 #16
DWV Voltage (VAC) 500 1800 1800 1800
Current Rating (Amps) 5 23 23 13
2M801 16-5 16-55 16-12 16-235
2M803 2M804 14-5 14-55 14-12 14-235
2M805 18-5 18-55 18-12 18-235
No. of Contacts 5 55 12 35
Contact Size #12 #23 #16 #20HD
DWV Voltage (VAC) 1800 500 1800 750
Current Rating (Amps) 23 5 13 7.5
24
9
1
2
16
21
24
26
25
23
18
15
11
1
63
2
1
2
3
1
4
2
5
6
7
3
1
4
5
9
15
22
28
33 37
34
29
23
16
10
1
6
4
5
8
7
1
2
3
6
4
5
8
9
11
12
10
7
1
2
3
2
3
14 15
16
17
18
19 20
4
5
6
7
8
9
10
11
12
13
1
2
3
1
4
5
2
3
9
16
24
31
39
46
52 55
54
53 47
40
32
25
17
10
1
4
2
3
6
4
7
8
9
12 10
1
11
5
1
10
25
15
35
18
30 20
5
Front face of pin inserts illustrated (Socket Reversed)
CONTACT LEGEND 12 16 20 20HD 20 23
*Not tooled for every insert pattern
Technical
Reference
A
Micro38999
9
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Insert Arrangements
2M801 17-7 17-14* 17-85
2M803 2M804 15-7 15-14 15-85
2M805 19-7 19-14* 19-85
No. of Contacts 7 14 85
Contact Size #12 #16 #23
DWV Voltage (VAC) 1800 1800 500
Current Rating (Amps) 23 13 5
2M801 21-130 21-269
2M805 23-130 23-269
No. of Contacts 130 69
Contact Size #23 #20HD
DWV Voltage (VAC) 500 750
Current Rating (Amps) 5 7.5
2M801 17-241* 21-12 21-22*
2M805 19-241* 23-12 23-22*
No. of Contacts 41 12 22
Contact Size #20HD #12 #16
DWV Voltage (VAC) 750 1800 1800
Current Rating (Amps) 7.5 23 13
12
3
4
5
6
7
1
2
3
10
13
14
12
9
5
6
5
2029
82
85
81
74
66
57
47
38
28
19 11
75 67
58
48
39
12
1
4
1
5
25
10
15
30
20
35
36
37
38
39
23
4
6
7
8
9
11
12
13
14
16
17
18
19 21
22
23
24
26
27
28
29
31
32
33 34
40 41
1
2
53
6
10
11
12
9
1
9
14
19
22
18
13
4
1
0
5
1
716
26 37
49
60
72
83
95
106
116
125
130
124
115
105
94
82
71
59
48
36
25 15
6
1
234
6
7
8
9
5
10
11
12
13
14
16
17
18
19
15
20
21
22
23
24
26 27 28 29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 46 47 48
49
50
51
52
53
54
55
56
57
58
59 60 61 62
63
64
65
66
67
68
69
25
Front face of pin inserts illustrated (Socket Reversed)
CONTACT LEGEND 12 16 20 20HD 20 23
*Not tooled for every insert pattern
Technical
Reference
A
10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
5-3
(3) #23 Contacts
.022 Max. Dia Tall
6-23, 8-23
(3) #20HD Contacts
.023 Max. Dia. Tail
6-4, 8-4
(4) #23 Contacts
.022 Max. Dia Tail
6-6, 8-6
(6) #23 Contacts
.022 Max. Dia. Tail
6-7, 8-7
(7) #23 Contacts
.022 Max. Dia. Tail
7-10, 9-10
10 #23 Contacts
.022 Max. Dia. Tail
B
A
C
2
1
3
2
1
3
4
2
1
3
4
5
6
2
1
7
3
4
5
6
2
1
3
8
9
10
4
7
2
1
3
21
3
.053
.031
.061
12
3
4
5
6
.076
.066
.038
1
2
3
45
6
.066
12
3
4
5
67
.038
.076
1
2
3
45
6
7
.038
.020
.044
B
A
C
BA
C
12
3
4.038
.038
12
34
1
.066
3
4
7
8
10
.076
.114
.038
13
47
810
Socket inserts are a mirror image of pin side. Socket side shown for cavity locations only, reference pin side for dimensions.
Technical
Reference
A
Micro38999
11
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
7-25, 9-25
(5) #20HD Contacts
.028 Max. Dia Tall
8-2, 10-2
(2) #16 Contacts
8-28, 10-28
(8) #20HD Contacts
8-200*, 10-200*
(2) #20 Contacts
(4) #23 Contacts
8-13, 10-13
(13) #23 Contacts
.022 Max. Dia. Tail
9-4, 11-4
(4) #16 Contacts
21
3
4
5
21
21
6
3
45
8
9
10 12
11
7
13
2
3
4
5
6
7
8
1
21
3
4
5
6
2
1
43
21
2
3
45
.053
.028
.086
.073
.09
0
1
34
5
.076
8
12
3
4
5
6
7.027
.053
.096
.119
.122
.110 8
1
2
3
456
7
1
2
43
5
6
.124
.070
.038
12
4
3
56
.085
12
3
4
.0885
.0885
1
2
34
1
2
76
12
5
4
10 11
3913
8
.066
.132
.038
.11
4.076
12
7
6
12
54
10
11
3
9
13
8
*Not tooled for every insert pattern
Technical
Reference
A
12 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
9-200, 11-200
(4) #23 Contacts
(2) #16 Contacts
9-201, 11-201
(2) #20 Contacts
(8) #23 Contacts
9-210*, 11-210*
(10) #20HD Contacts
9-19, 11-19
(19) #23 Contacts
.022 Max. Dia Tail
10-2, 12-2
(2) #12 Contacts
2
1
34
8
19
18
13
17
12
16
7
21
43
5
6
2
1
4
3
5
6
10 9
8
7
2
3
10
4
1
7
9
8
5
6
21
.142
.085
.038
1
2
43
56
12
4
3
56
10
9
8
7
56
1234
10 987
5
6
1
2
3
4
.070
.124
.114
.038
.070
9
12
3
4
5
6
8
7
.14
0
.053
.133
9
1
2
3
4
56
8
7
10 10
12 12
.125
3
7
12
16
19 17
13
8
4
1
.066
.152
.132
.038
.076
.114
13
47
812
16
13
19
17
*Not tooled for every insert pattern
Technical
Reference
A
Micro38999
13
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Straight PCB Footprints
2
1
53
4
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
10-5, 12-5
(5) #16 Contacts
10-201, 12-201
(2) #12 Contacts
(4) #23 Contacts
10-202*, 12-202*
(2) #16 Contacts
(8) #23 Contacts
10-200*, 12-200*
(1) #12 Contact
(12) #23 Contacts
10-26, 12-26
(26) #23 Contacts
.022 Max. Dia. Tail
21
6
5
3
4
2
1
65
8
10
9
3
4
7
2
1
6
5
3
4
8
9
10
11
12
7
.172
.149
.086
.149
.172
.086 10
9
11
12 12
3
4
5
6
87
10
9
11
12
1
2
3
4
5
68
7
56
.115
2
1
34
5
6
21
3
4
.038
.156
5
6
978
10
2
1
3
4.194
.156 .118
.066
.085
56
9
7
8
10
2
13
4
.085
.138
.045
.117
.145
2
1
3
4
5
21
3
4
5
24
9
1
2
16
21
24
26
25
23
18
15
11
1
63
.038 .114 .190
.076 .152
.197
.132
.066
63124
9
7
11
15 12
18
23 21
26
16
6
3
1
2
4
911
15
12
18
23
21
26
16
*Not tooled for every insert pattern
Technical
Reference
A
14 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
12-2, 13-2, 15-2
(2) #12 Contacts
12-3*, 13-3*, 15-3*
(3) #12 Contacts
12-7, 13-7, 15-7
(7) #16 Contacts
12-200*, 13-200*, 15-200*
(2) #12 Contacts
(6) #23 Contacts
2
1
2
3
1
3
1
2
.135
.115
.070
3
1
2
12 12
.125
4
2
5
6
7
3
1
6
4
5
8
7
1
2
3
.166
5
2
1
3
4
6
8
.066
.115
.128
7
68
7
54
1
2
3
3
2
1
4
5
7
6
.147
.147
.170
.085
3
21
45
7
6
*Not tooled for every insert pattern
Technical
Reference
A
Micro38999
15
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
12-201, 13-201, 15-201
(2) #12 Contacts
(10) #23 Contacts
12-220, 13-220, 15-220
(20) #20HD Contacts
12-37, 13-37, 15-37
(37) #23 Contacts
.022 Max. Dia. Tail
14-5, 16-5, 18-5
(5) #12 Contacts
4
5
9
15
22
28
33 37
34
29
23
16
10
1
2
3
14 15
16
17
18
19 20
4
5
6
7
8
9
10
11
12
13
1
2
3
1
4
5
.220
.182
.106
.126
.026
.079
.053
.106 .147
.207
.166
.092
.196
.221
.215
7
6
8
9
10
11
12 19 20 16
5
3
4
21
14 15
13
18 17 6
5
4
3
21
15 14
16
17
7
18
19
20
89
10
11
12
13
.115
.159
.060
.195
.186
3
4
5
12
3
4
5
1
2
.197
.132
.066
.228
.190
.152
.114
.038
4
.076
9
15
22
28
33
37 34
29
23
16
10
5
149
15
22
28
33
37
34
29
23
16
10
5
1
12
3
4
7
10 98
6
5
11
12
.236 .170
.115
.076
.038
12
34
7
109
8
6
5
11 12
6
4
5
8
9
11
12
10
7
1
2
3
Technical
Reference
A
16 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
14-12, 16-12, 18-12
(12) #16 Contacts
14-55, 16-55, 18-55
(55) #23 Contacts
.022 Max. Dia. Tail
14-235, 16-235, 18-235
(35) #20HD Contacts
.023 Max. Dia. Tail
2
3
9
16
24
31
39
46
52 55
54
53 47
40
32
25
17
10
1
4
2
3
6
4
7
8
9
12 10
1
11
5
1
10
25
15
35
18
30 20
5
33 32
25
26
27
34
14
13
12 11 10 9
8
7
6
5
4
3
2
1
15
16
17
18
19 20
21
22
23
24
28
29
30
31
35
33
32
25 26
27
34 14
13
12
11
10
9
8
7
6
5
4
321
15
16
17
19
20
21
22
23
24
28
29
30
31 35
18
3
2
1
45
7
689
10 11 12
3
21
45
76
8
9
10
11
12
.201
.054
.170
.255
.085
.094
.241
53 .197
.263
.132
.066
.228
.152
.076
.266
.190
.114
.038
55
52 47
46 40
39 32
31 25
24 17
16 10
94
31
53 55
52
47
46
40
39
32
31
25 24
17
16
10 9
43
1
14-235, 16-235, 18-235
Pin.
No.
X Y Pin.
No.
X Y Pin.
No.
X Y
in. mm. in. mm. in. mm. in. mm. in. mm. in. mm.
1 -.053 -1.35 .301 7.65 13 -.234 -5.94 -.196 -4.98 25 .000 0.00 -.209 -5.31
2 .053 1.35 .301 7.65 14 -.287 -7.29 -.104 -2.64 26 -.100 -2.54 -.172 -4.37
3 .153 3.89 .264 6.71 15 -.305 -7.75 .000 0.00 27 -.181 -4.60 -.104 -2.64
4 .234 5.94 .196 4.98 16 -.287 7.29 .104 2.64 28 -.199 -5.05 .000 0.00
5 .287 7.29 .104 2.64 17 -.234 -5.94 .196 4.98 29 -.181 -4.60 .104 2.64
6 .305 7.75 .000 0.00 18 -.153 -3.89 .264 6.71 30 -.100 -2.54 .172 4.37
7 .287 7.29 -.104 -2.64 19 .000 0.00 .209 5.31 31 -.053 -1.35 .073 1.85
8 .234 5.94 -.196 -4.98 20 .100 2.54 .172 4.37 32 .053 1.35 .073 1.85
9 .153 3.89 -.264 -6.71 21 .181 4.60 .104 2.64 33 .086 2.18 -.028 -0.71
10 .053 1.35 -.301 -7.65 22 .199 5.05 .000 0.00 34 .000 0.00 -.090 -2.29
11 -.053 -1.35 -.301 -7.65 23 .181 4.60 -.104 -2.64 35 -.086 -2.18 -.028 -0.71
12 -.153 -3.89 -.264 -6.71 24 .100 2.54 -.172 -4.37
Technical
Reference
A
Micro38999
17
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
15-7, 17-7, 19-7
(7) #12 Contacts
15-14, 17-14, 19-14
(14) #16 Contacts
15-241, 16-241, 18-241
(41) #20HD Contacts
.028 Max. Dia. Tail
1
3
6
2
54
7
.230
.115
.199
4
3
21
6
5
7
1
2
3
10
13
14
12
9
5
6
3
6
7
4
5
21
8
9
12 11 10
14 13
.255
.170
.085
.294
.147
3
67
45
2
1
89
12
11
10
14
13
1
5
25
10
15
30
20
35
36
37
38
39
23
4
6
7
8
9
11
12
13
14
16
17
18
19 21
22
23
24
26
27
28
29
31
32
33 34
40 41
5
4
3
2
1
25
20
19
18
17
16
15
14
13
30 39
29
28
12 11
21 22
23 6
24
36
35
34
33
32
31 40 41
38
37
26
27
10
9
8
7
54
321
25
20 19
18
17
16
15
14
13
30
39
29
28
12
11
21
22
23
624 36
35 33 32
31
40
41
38
37
26
27
10
9
8
7
34
15-241, 16-241, 18-241
Pin.
No.
X Y Pin.
No.
X Y Pin.
No.
X Y
in. mm. in. mm. in. mm. in. mm. in. mm. in. mm.
1 -.053 -1.35 .335 8.51 15 -.302 -7.67 -.154 -3.91 29 -.151 -3.84 -.171 -4.34
2 .053 1.35 .335 8.51 16 -.335 -8.51 -.053 -1.35 30 -.213 -5.41 -.081 -2.06
3 .154 391 .302 7.67 17 -.335 -8.51 .053 1.35 31 -.226 -5.74 .028 0.71
4 .240 6.10 .240 6.10 18 -.302 -7.67 .154 3.91 32 -.188 -4.78 .130 3.30
5 .302 7.67 .154 3.91 19 -.240 -6.10 .240 6.10 33 -.106 -2.69 .202 5.13
6 .335 8.51 .053 1.35 20 -.154 -3.91 .302 7.67 34 -.053 -1.35 .110 2.79
7 .335 8.51 -.053 -1.35 21 .000 0.00 .228 5.79 35 .053 1.35 .110 2.79
8 .302 7.67 -.154 -3.91 22 .106 2.69 .202 5.13 36 .119 3.02 .027 0.69
9 .240 6.10 -.240 -6.10 23 .188 4.78 .130 3.30 37 .096 2.44 -.076 -1.93
10 .154 3.91 -.302 -7.67 24 .226 5.74 .028 0.71 38 .000 0.00 -.122 -3.10
11 + .053 +1.35 -.335 -8.51 25 .213 5.41 -.081 -2.06 39 -.096 -2.44 -.076 -1.93
12 -.053 -1.35 -.335 -6.51 26 .151 3.84 -.171 -4.34 40 -.119 -3.02 .027 0.69
13 -.154 -3.91 -.302 -7.67 27 .055 1.40 -.222 -5.64 41 .000 0.00 .000 0.00
14 -.240 -6.10 -.240 -6.10 28 -.055 -1.40 -.222 -5.64
12
3
4
5
6
7
Technical
Reference
A
18 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
17-85, 19-85
(85) #23 Contacts
.022 Max. Dia. Tail
21-12, 23-12
(12) #12 Contacts
21-22*, 23-22*
(22) #16 Contacts
5
20
29
82
85
81
74
66
57
47
38
28
19 11
75 67
58
48
39
12
1
4
1
2
53
6
10
11
12
9
1
9
14
19
22
18
13
4
1
0
5
1
.115
.345
.259
.060
.139
.338
.230
3
6
10
11
12
2
54
7
8
9
1
3
6
10
11
12
2
5
4
789
58
.264
66
.152
.076
.228
.304
82
85
47
.198 .066
.132
.330
.342
.266
.190
.114
.038
39
20
1
4
28
58 66
82 85
47
39
20
14
28
3
67
4
5
2
1
89
12
11
10
14
13
15 16 18
17
22
21
19 20
.170
.340
.255
.085
.294
.294
.147
.147
3
6
7
4
5
21
8
9
12 11 10
14
13
15
16
18 17
22 21 19
20
*Not tooled for every insert pattern
Technical
Reference
A
Micro38999
19
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Reference
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR SOCKET CONNECTOR
21-269, 23-269
(69) #20HD Contacts
.028 Max. Dia. Tail
1
234
6
7
8
9
5
10
11
12
13
14
16
17
18
19
15
20
21
22
23
24
26 27 28 29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45 46 47 48
49
50
51
52
53
54
55
56
57
58
59 60 61 62
63
64
65
66
67
68
69
25
1
2
3
4
5
6
7
8
9
10
11
13
12
14 15 16 17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 38 39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54 55
56
57
58
59
60
61
62
63
64
65 66
67
68
69
1234
5
6
7
8
9
10
11
13
12
14
15
16
17
18
19
20
21
22
23
24
25
26 27 28 29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46 47 48
49
50
51
52
53
54
55
56
57
58
59
60
61 62
63
64
65
66
67
68
69
21-269, 23-269
Pin.
No.
X Y Pin.
No.
X Y Pin.
No.
X Y
in. mm. in. mm. in. mm. in. mm. in. mm. in. mm.
1 -.159 -4.04 .418 10.62 24 -.379 -9.63 .198 5.03 47 -.053 -1.35 .234 5.94
2 -.053 -1.35 .418 10.62 25 -.326 -8.28 .290 7.37 48 .053 1.35 .234 5.94
3 .053 1.35 .418 10.62 26 -.251 -6.38 .365 9.27 49 .145 3.68 .181 4.60
4 .159 4.04 .418 10.62 27 -.106 -2.69 .326 8.28 50 .220 5.59 .106 2.69
5 .251 6.38 .365 9.27 28 .000 0.00 .326 8.28 51 .220 5.59 .000 0.00
6 .326 8.28 .290 7.37 29 .106 -2.69 .326 8.28 52 .220 5.59 -.106 -2.69
7 .379 9.63 .198 5.03 30 .198 5.03 .273 6.93 53 .145 3.68 -.181 -4.60
8 .432 10.97 .106 2.69 31 .273 6.93 .198 5.03 54 .053 1.35 -.234 -5.94
9 .432 10.97 .000 0.00 32 .326 8.28 .106 2.69 55 -.053 -1.35 -.234 -5.94
10 .432 10.97 -.106 -2.69 33 .326 8.28 .000 0.00 56 -.145 -3.68 -.181 -4.60
11 .379 9.63 -.198 -5.03 34 .326 8.28 -.106 -2.69 57 -.220 -5.59 -.106 -2.69
12 .326 8.28 -.290 -7.37 35 .273 6.93 -.198 -5.03 58 -.220 -5.59 .000 0.00
13 .251 6.38 -.365 -9.27 36 .198 5.03 -.273 -6.93 59 -.220 -5.59 .106 2.69
14 .159 4.04 -.418 -10.62 37 .106 2.69 -.326 -8.28 60 -.145 -3.68 .181 4.60
15 .053 1.35 -.418 -10.62 38 .000 0.00 -.326 -8.28 61 -.053 -1.35 .128 3.25
16 -.053 -1.35 -.418 -10.62 39 -.106 -2.69 -.326 -8.28 62 .053 1.35 .128 3.25
17 -.159 -4.04 -.418 -10.62 40 -.198 -5.03 -.273 -6.93 63 .128 3.25 .053 1.35
18 -.251 -6.38 -.365 -9.27 41 -.273 -6.93 -.198 -5.03 64 .128 3.25 -.053 -1.35
19 -.326 -8.28 -.290 -7.37 42 -.326 -8.28 -.106 -2.69 65 .053 1.35 -.128 -3.25
20 -.379 -9.63 -.198 -5.03 43 -.326 -8.28 .000 0.00 66 -.053 -1.35 -.128 -3.25
21 -.432 -10.97 -.106 -2.69 44 -.326 -8.28 .106 2.69 67 -.128 -3.25 -.053 -1.35
22 .432 -10.97 .000 0.00 45 -.273 -6.93 .198 5.03 68 -.128 -3.25 .053 1.35
23 -.432 -10.97 .106 2.69 46 -.198 -5.03 .273 6.93 69 .000 0.00 .000 0.00
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Technical
Reference
A
20 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Technical Information
Straight PCB Footprints
INSERT ARRANGEMENT PIN CONNECTOR
21-130, 23-130
(130) #23 Contacts
.022 Max. Dia Tail
SOCKET CONNECTOR
.076
.380
.152
.228 .304
.418
.114
.266 .342
.190
.038
.066
.132
.198 .396
.330
.264
.396
.330
.264
.198
.132
.066
.076
.152
.228
.380
.304
130
125
116
106
95
83
72
60
49
37
26
16
71615
25
36
48
59
71
82
94
105
115
124
.038 .114
.190
.418
.342 .266
130125
116
106
95
83
72
60
49
37
26
16
7
1
6
15
25
36
48
59
71
82
94
105
115
124
.076
.380
.152
.228 .304
.418
.114
.266 .342
.190
.038
.066
.132
.198 .396
.330
.264
.396
.330
.264
.198
.132
.066
.076
.152
.228
.380
.304
130
125
116
106
95
83
72
60
49
37
26
16
71615
25
36
48
59
71
82
94
105
115
124
.038
.114
.190
.418
.342 .266
130125
116
106
95
83
72
60
49
37
26
16
7
1
6
15
25
36
48
59
71
82
94
105
115
124
1
716
26 37
49
60
72
83
95
106
116
125
130
124
115
105
94
82
71
59
48
36
25 15
6
C
Perform
Spec
B
Please refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
Micro38999
21
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.comContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Materials and Finishes
PERFORMANCE SPECIFICATIONS
Current Rating (Maximum)
Size #23 contact: 5 AMPS.
Size #20 contact: 7.5 AMPS.
Size #16 contact: 13 AMPS.
Size #12 contact: 23 AMPS.
Test Voltage (Dielectric Withstanding Voltage)
Mated Connectors
Size #23 contacts: 750 VAC RMS sea level, 400 VAC RMS 40,000 feet
Size #20 contacts: 1800 VAC RMS sea level, 400 VAC RMS 40,000 feet
Size #20HD contacts: 1000 VAC RMS sea level, 400 VAC RMS 40,000 feet
Size #16 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet
Size #12 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet
Insulation Resistance 5000 megohms minimum
Contact Resistance
Size #23 contact: 73 millivolt drop at 5 AMPS. test current
Size #20 contact: 55 millivolt drop at 7.5 AMPS. test current
Size #16 contact: 49 millivolt drop at 13 AMPS. test current
Size #12 contact: 42 millivolt drop at 23 AMPS. test current
Operating Temperature -65° C. to +150° C.
Immersion, Mated 1 meter water immersion for 1 hour (2M803 Series splash proof only)
Magnetic Permeability 2.0 μ maximum
MATERIALS AND FINISHES
Aluminum Shell, Barrel, and Coupling Nut Aluminum alloy 6061 T6
Stainless Steel Shell, Barrel Coupling Nut Passivated Stainless Steel, 200° C
Front and Rear Inserts Polyphenylene Sulde (PPS)
Contact Retention Clip Beryllium copper, heat-treated
Grommet, Peripheral Seal and Interfacial Seal Fluorosilicone Rubber
Contacts Gold Plated Copper alloy
Socket Contact Hood Passivated Stainless steel
Adhesives Various Epoxies & RTV's
Potting Compound, PCB and Solder Cup Versions High Strength Epoxy
C
Perform
Spec
Perform
Spec
BPlease refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
22 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
ELECTRICAL
Contact resistance
SAE AS39029 Table V
Max
Wire Test Voltage
Size Current Drop
12 23 42
14 17 40
16 13 49
20 7.5 55
22 5 73
24 3 45
26 2 52
28 1.5 54
EIA-364-06
Test current in amperes. Voltage drop
in millivolts. Silver-coated copper wire,
+25°C.
Low level contact resistance
Wire Max.
Size Milliohms
16 5
20 9
22 15
24 20
26 31
28 50
EIA-364-23
100 milliamperes maximum and 20
millivolts maximum open circuit voltage
Insulation resistance 5000 megohms minimum
EIA-364-21
500 volts DC ± 50 volts. Test between
adjacent contacts and contacts to shell.
Dielectric withstanding
voltage, sea level
No breakdown or ashover
#23 contacts 500 volts
#20HD contacts 750 volts
#16 contacts 1800 volts
#12 contacts 1800 volts
EIA-364-20
AC RMS 60 Hz. One minute dwell.
Unmated or mated
Dielectric withstanding
voltage, 40,000 feet altitude
No breakdown or ashover
#23 contacts 100 volts
#20HD contacts 150 volts
#16 contacts 1000 volts
#12 contacts 1000 volts
EIA-364-20
AC RMS 60 Hz. One minute dwell.
mated condition
Current carrying capacity
Contact Max
Size Current
12 23
16 13
20 7.5
23 5
EIA-364-70 Method 1
C
Perform
Spec
B
Please refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
Micro38999
23
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
Shell-to-shell conductivity, Initial
The maximum voltage drop across a
mated pair shall not exceed the values
shown.
Series Voltage Drop
2M801 2.5
2M803 100
2M804 2
2M805 2
EIA-364-83
Electroless Nickel Plated Connectors
Shell-to-shell conductivity,
after conditioning (48 hours salt spray)
The maximum voltage drop across a
mated pair shall not exceed the values
shown.
Series Voltage Drop
2M801 2.5
2M803 200
2M804 4
2M805 2
EIA-364-83
Electroless Nickel Plated Connectors
Shielding effectiveness, low
frequency (100MHz-1000 MHz)
EIA-364-21
Electroless Nickel Plated Connectors
Shielding effectiveness,
high frequency (1GHz-10GHz)
EIA-364-66
Electroless Nickel Plated Connectors
dB Min. Attenuation
Frequency Series
2M801
Series
2M803
Series
2M804,
2M805
100 MHz 75 60 90
200 MHz 70 55 88
300 MHz 65 55 88
400 MHz 63 50 87
800 MHz 58 45 85
1000 MHz 55 40 85
dB Min. Attenuation
Frequency Series
2M801,
2M804
Series
2M805
1 GHz 55 85
3 GHz 50 69
5 GHz 45 66
19 GHz 40 65
C
Perform
Spec
Perform
Spec
BPlease refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
24 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
MECHANICAL
Vibration, Sine
No discontinuity of greater than 1
microsecond, no cracking, breaking
or loosening of parts, plug shall not
become disengaged from receptacle.
Connectors shall meet electrical
requirements after vibration test.
MIL-STD-202 Method 204, test
Condition G
12 sweep cycles per axes, 20 min.
per 10-2000-10Hz @ temp.
2M801/2M805 - 60 g
2M803/2M804 - 30 g
Vibration, Random
No discontinuity of greater than 1
microsecond, no cracking, breaking
or loosening of parts, plug shall not
become disengaged from receptacle.
Connectors shall meet electrical
requirements after vibration test.
EIA-364-28 Test Condition V Letter I
100 milliamp test current
50- 2,000 Hz @ temp.
2M801/2M805 - 43.9 g RMS
2M803/2M804 - 37.80 g RMS
Gunre Vibration
No discontinuity of greater than 1
microsecond, no cracking, breaking
or loosening of parts, plug shall not
become disengaged from receptacle.
Connectors shall meet electrical
requirements after vibration test.
MIL-STD-810F Method 519.5
Mechanical Shock
No discontinuity of greater than 1
microsecond, no cracking, breaking
or loosening of parts, plug shall not
become disengaged from receptacle.
Connectors shall meet electrical
requirements after shock test.
EIA-364-27 Condition D
300 G, halfsine, 3ms, 3 axes
Mechanical durability, at
ambient temperature
No deterioration which will adversely
affect the connector after 2000
cycles (where applicable) of mating
and unmating. Connectors shall
meet contact resistance, insulation
resistance, shell-to-shell resistance,
DWV, and mating and unmating force.
EIA-364-09
Solderability, PC tail contacts 95% solder coverage. Smooth, bright
and even nish.
EIA-364-52 Category 3
8 hours steam aging prior to test
245° C, 4-5 sec. dwell
10X magnication
Resistance To Soldering Heat
No damage to connector. Connectors
shall meet insulation resistance and
waterproof sealing requirements.
EIA-364-56
260° C, 10 seconds (PC tail)
C
Perform
Spec
B
Please refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
Micro38999
25
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
Impact
No impairment of function. Connector
shall meet contact resistance,
insulation resistance and waterproof
sealing.
EIA-364-42
1 meter
8 drops
Contact retention
Contact Min. Min.
Size Pounds Newtons
23 10 45
20 15 67
20HD 10 45
16 25 111
12 25 111
EIA-364-29
Contact separation force
Contact Min. Min.
Size Ounces Newtons
23 0.5 0.14
20 0.7 0.19
16 2.0 0.56
12 3.0 0.83
SAE AS39029
Coupling torque
Threaded coupling connector
coupling torque shall not exceed the
following requirements.
Unmating force (Series 2M804)
Series 2M804 push/pull connectors
Shell Size
Series
2M801
Series
2M805
Inch
Pounds
5, 6, 7 8, 9 8
8, 9 10, 11 9
10 12 12
12, 13 15 16
14, 15 18 28
16, 17 19 24
21 32
23 36
Contact
Arrangement Pounds
5-3 10.6
6-4 10.8
6-7 11.4
7-10 12.0
8-13 12.6
9-19 13.8
10-26 15.2
12-37 17.4
14-55 21.0
C
Perform
Spec
Perform
Spec
BPlease refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
26 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
Insert retention
No impairment of function. Connector
shall meet contact resistance, insulation
resistance and waterproof sealing.
EIA-365-35
Magnetic Permeability 2 μ maximum. EIA-364-54
ENVIRONMENTAL
Operating temperature -65° to +150°C
Water immersion, mated
No evidence of water penetration into
mated connectors. ≥100W insulation
resistance.
MIL-STD-810F Method 512.4
1 meter immersion
1 hour
Water immersion, open face
panel mount receptacles
with non-removable printed
circuit board or solder cup
contacts
Connectors with waterblock potting
process.
1 X 10-4 cc/second maximum helium leak
rate at 1 atmosphere pressure differen-
tial following thermal shock conditioning.
EIA-365-02
3 cycles thermal shock
-57°C to +71°C
75 min. dwell
5 minute transfer rate
Humidity, cyclic (damp heat,
cyclic) (moisture resistance)
No deterioration which will adversely
affect the connector. 100 megohms
minimum insulation resistance during
the nal cycle. Following the recovery
period, connectors shall meet contact
resistance, shell-to-shell resistance
and DWV requirements.
EIA-364-31 Condition B Method III
80-98% RH
10 cycles (10 days)
+25° C to +65° C
Step 7b vibration deleted.
24 hour recovery period.
Shell Size
Series
2M803,
2M804
Series
2M801
Series
2M805
Min. Force
in Pounds
5 5 100
6 6 8 100
7 7 9 100
8 8 10 100
9 9 11 100
10 10 12 100
12 13 15 100
14 16 18 100
15 17 19 100
21 23 100
C
Perform
Spec
B
Please refer to the comprehensive 2M Series Product Specication for additional parameters and test methods.
Filter and Hermetic designs have different specications. (Please refer to individual sections)
Micro38999
27
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Performance Specifications
Complete Product Specifications
DESCRIPTION REQUIREMENT PROCEDURE
21 day humidity (damp
heat, long term)
No deterioration which will adversely
affect the connector. Following the
drying period, connectors shall meet
100 megohms minimum, contact
resistance, shell-to-shell resistance,
DWV, mating and unmating
requirements.
EIA-364-31 Condition C Method II
90-95% RH
40° C
Apply 100 volts DC during test.
4 hours drying time at ambient
temperature prior to nal
measurements.
Thermal shock
No mechanical damage or loosening
of parts. Following thermal shock, con-
nector shall meet contact
resistance, DWV, insulation resistance
and shell-to-shell resistance
requirements.
EIA-364-32 Test Condition IV
5 cycles consisting of -65° C 30
minutes, +25° C 5 minutes max., +150°
C 30 minutes, +25° C
5 minutes max.
Corrosion (salt mist)
No exposure of base metal.
Connectors shall meet DWV and
contact resistance requirements
following the test.
EIA-364-26
5% salt solution
35° C
Unmated connectors
Code C: 48 hours
Code M: 48 hours
Code MT: 500 hours
Code NF: 500 hours
Code 500 hours
Code ZNU: 500 hours
Sand and dust Mated connectors shall withstand the
effects of blowing sand and dust MIL-STD-810F, Method 510.4
Fungus Connector materials shall be fungus
inert. MIL-STD-810F, Method 508.5
Fluid immersion
No visible damage from immersion in
various fuels and oils. Connector shall
meet coupling torque and dielectric
withstanding voltage requirements.
EIA-364-10
Unmated connectors
Altitude immersion
No evidence of moisture on connector
interface or contacts. Connector shall
meet dielectric withstanding voltage.
EIA-364-03
2M805
DC
2M805
C
28 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Threaded Coupling
General Information
Amphenol’s 2M Micro38999 Connector Series…
The New Aerospace Standard
Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999
series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most
environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment
doesn’t mean sacricing ruggedness. With almost 2,000,000 congurations in every termination style and
a full complement of accessories available right out of the catalog, customization has never been easier.
Smarter, faster and smaller: Amphenol’s 2M… the only connector you’ll ever need.
2M805 Features
Tri-start fast coupling
Excellent EMI shielding
Superior vibration resistance
Waterproof
Nickel plated ground spring
2M805 MATERIALS AND FINISHES
Shells Aluminum Alloy or Stainless Steel
Contacts Copper Alloy, gold plated
Insulators Polyphenylene Sulde (PPS)
Contact Retention Beryllium Copper Alloy
Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber
2M805 VS 38999
Specification 2M805 MIL-DTL 38999 Series III
Signal Count 1 to 130 1 to 187
Insulation Resistance 5,000 megaohms min 5,000 megaohms min
Operating Temperature -65°C to +150°C -65°C to +175°C
Shock 300 G ± 15 300 G ± 15
Vibration "43.9 G Random
60.0 G Sine"
"43.9 G Random
60.0 G Sine"
Shielding Effectiveness "85 dB min. from
100 MHz to 1000 MHz"
"65 dB min. from
100 MHz to 1000 MHz"
Durability 500 mating cycles min. 500 mating cycles
Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max
Contacts Per AS39029 Per AS39029
2M
Why 2M805?
2M805 connectors are the evolution of the mil-standard circular. Designed to meet the same harsh
environmental requirements of D38999, they were developed to make scaling-down existing technology easy
and risk-free. Your systems are getting smaller, lighter, and faster; so why wouldn’t your interconnect do the
same? Less than half the size and weight of their 38999 predecessors, you can reduce size, reduce space, and
reduce cost… but never reduce your expectations.
Order ..................... C29
Weight ................... C30
Plugs............. ........ C31
In-Line ................... C32
Square Flange ....... C33
Jam Nut ................. C34
PCB/ Sq Flange ...... C35
PCB/Jam Nut ......... C36
PCB Double Flange C37
Protection Cap ....... C38-39
Page Guide
DC
2M805
C
29
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Threaded Coupling
Ordering Guide for 2M805 Plugs & Receptacles
*add "-501" as a sufx to the Jam Nut Part number
to include a Hex Nut instead of a Spanner Nut.
Receptacle View
Plug View
4. SHELL SIZE-INSERT ARRANGEMENT
See Table on pages 7-20
1. 2. 3. 4. 5. 6. 7.
SERIES SHELL
STYLE
SERVICE
CLASS
SHELL SIZE
INSERT ARANGEMENT
CONTACTS KEYING SUFFIX
2M805-003 -01 ZNU 5-3 P A
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
2. SHELL STYLE
Part # Desciption
PLUG
-16 Self-Locking Plug with
Ratchet mechanism
RECEPTACLE
-01 In-Line Receptacle
-02 Square Flange Receptacle
-07 Jam Nut* Receptacle
STRAIGHT PCB/SOLDER
-02 Square Flange Receptacle
-07 Jam Nut* Receptacle
RIGHT ANGLE
-07 Jam Nut* Receptacle
3. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
CAnodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
MElectroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
NF Olive Drab
Cadmium
MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
BEN Black Electroless
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Type Part # Description
CRIMP
PLUG
2M805-001 Plug with Integral
Backshell
2M805-002 Plug with
Accessory Threads
RECEPTACLE
2M805-003 Receptacle with Integral
Backshell
2M805-004 Receptacle with Accessory
Threads
PCB/ SOLDER
STRAIGHT PCB/SOLDER
2M805-005 Receptacle w/ Epoxy Potting
2M805-017 Receptacle for Open Face
Immersion
2M805-067
Receptacle with Standoff
Flange for Mechanical PCB
Strain Relief
RIGHT ANGLE PCB
2M805-011 Receptacle w/ Right Angle
PCB
5. CONTACTS
Style Part # Description
CRIMP
PPin
SSocket
APin-Less Contacts
BSocket-Less Contacts
STRAIGHT/RIGHT ANGLE
PCB/ SOLDER
PPin-PCB
SSocket-PCB
EPin-Solder Cup
FSocket-Solder Cup
6. KEYING
Part #
A150° 210°
B75° 210°
C95° 230°
D140° 275°
For additional assistance building a part number and for 3D models, please visit
www.amphenol-aerospace.com to access our 2M congurator.
2M805
DC
2M805
C
30 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Threaded Coupling
Connector Weight in Grams
SERIES 2M805 CONNECTOR WEIGHT IN GRAMS
Insert
Arrange
Cable
Plug
J/N
Recept.
Crimp
J/N
Recept.
PCB
Sq.
Flange
Recept.
Crimp
Sq.
Flange
Recept.
PCB
8-1P 7.5 5.8 5.7 5.8 4.6
8-1S 7.9 6.3 6.2 6.3 5.1
8-4P 8.3 6.6 6.5 6.6 5.4
8-4S 8.8 7.2 7.0 7.2 5.9
8-7P 7.3 5.6 5.5 5.6 4.4
8-7S 7.7 6.1 5.9 6.1 4.8
9-1P 10.9 9.0 9.0 6.8 7.7
9-1S 11.4 9.6 9.6 7.4 8.3
9-10P 10.7 8.8 8.8 6.6 7.5
9-10S 11.6 9.7 9.7 7.5 8.4
10-2P 13.3 10.2 10.3 8.9 9.4
10-2S 14.1 11.0 11.1 9.7 10.1
10-13P 12.7 9.6 9.7 8.3 8.7
10-13S 13.4 10.3 10.5 9.0 9.5
10-200P 13.9 10.8 10.9 9.5 9.9
10-200S 14.7 11.7 11.8 10.3 10.8
11-4P 15.4 12.1 13.1 10.3 11.3
11-4S 16.4 13.1 14.1 11.3 12.3
11-19P 14.3 11.0 12.0 9.2 10.2
11-19S 15.4 12.1 13.1 10.3 11.3
11-200P 14.9 11.6 12.5 9.8 10.8
11-200S 16.0 12.7 13.6 10.9 11.9
11-201P 15.4 12.1 13.1 10.3 11.3
11-201S 16.6 13.3 14.3 11.6 12.5
12-5P 17.6 13.9 16.3 12.2 13.1
12-5S 19.0 15.3 17.7 13.6 14.5
12-26P 15.8 12.1 14.5 10.5 11.3
12-26S 17.4 13.6 16.1 12.0 12.9
12-200P 16.5 12.8 15.2 11.1 12.0
12-200S 17.9 14.2 16.6 12.5 13.4
12-201P 16.6 12.9 15.3 11.2 12.1
12-201S 18.0 14.3 16.7 12.7 13.5
SERIES 2M805 CONNECTOR WEIGHT IN GRAMS
Insert
Arrange
Cable
Plug
J/N
Recept.
Crimp
J/N
Recept.
PCB
Sq.
Flange
Recept.
Crimp
Sq.
Flange
Recept.
PCB
12-202P 16.6 12.9 15.3 11.2 12.1
12-202S 18.2 14.4 16.8 12.8 13.6
15-2P 20.7 20.2 21.8 17.1 19.5
15-2S 22.3 21.9 23.4 18.7 21.1
15-3P 21.7 21.2 22.8 18.0 20.5
15-3S 23.4 23.0 24.5 19.8 22.2
15-7P 21.9 21.5 23.0 18.3 20.7
15-7S 24.5 24.1 25.6 20.9 23.3
15-37P 20.1 19.7 21.2 16.5 18.9
15-37S 23.0 22.6 24.1 19.4 21.8
15-200P 20.4 19.9 21.5 16.7 19.1
15-200S 22.6 22.1 23.7 18.9 21.3
15-201P 20.7 20.2 21.8 17.1 19.5
15-201S 23.0 22.6 24.1 19.4 21.8
18-5P 29.9 31.6 30.1 26.1 29.0
18-5S 32.9 34.5 33.1 29.0 32.0
18-12P 30.7 32.3 30.9 26.8 29.8
18-12S 34.3 36.0 34.5 30.5 33.4
18-55P 27.3 28.9 27.5 23.4 26.4
18-55S 30.7 32.3 30.9 26.8 29.8
19-7P 27.9 30.0 33.1 25.1 33.0
19-7S 31.0 33.1 36.2 28.2 36.1
19-14P 32.9 35.0 38.1 30.0 38.0
19-14S 32.6 34.7 37.7 29.7 37.6
19-85P 26.6 28.7 31.8 23.8 31.7
19-85S 31.1 33.2 36.3 28.3 36.2
23-17P 40.2 42.9 44.4 36.7 43.9
23-12S 45.2 48.0 49.5 41.8 49.0
23-22P 42.7 45.4 47.0 39.3 46.4
23-22S 49.6 52.4 53.9 46.2 53.4
23-130P 37.8 40.6 42.1 34.4 41.6
23-130S 44.9 47.7 49.3 41.6 48.7
DC
2M805
C
31
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Plug
2M805-001 and 2M805-002
Shell
Size A Threads
B Dia. C Dia. D Threads
Accessoryin. mm. in. mm.
8 .5000-.1P-.3L-TS-2B .317 8.05 .691 17.55 .3750-32 UNEF-2A
9 .5625-.1P-.3L-TS-2B .397 10.08 .787 19.99 .4375-28 UNEF-2A
10 .6250-.1P-.3L-TS-2B .473 12.01 .826 20.98 .5000-28 UNEF-2A
11 .6875-.1P-.3L-TS-2B .519 13.18 .925 23.50 .5625-24 UNEF-2A
12 .7500-.1P-.3L-TS-2B .585 14.86 .982 24.94 .6250-24 UNEF-2A
15 .9375-.1P-.3L-TS-2B .687 17.45 1.105 28.07 .7500-20 UNEF-2A
18 1.1250-.1P-.3L-TS-2B .884 22.45 1.275 32.39 .9375-20 UNEF-2A
19 1.1875-.1P-.3L-TS-2B .884 22.45 1.310 33.27 .9375-20 UNEF-2A
23 1.4375-.1P-.3L-TS-2B 1.135 28.83 1.562 39.67 1.1875-18 UNEF-2A
SELF-LOCKING
COUPLING
B DIA.
EMI/RFI
SPRING
KNURL
KNURL
A THREAD
MASTER KEY
D THREAD
A THREAD EMI/RFI
SPRING
C DIA.C DIA.
1.150 29.21
MAX
1.150 29.21
MAX
SELF-LOCKING
COUPLING
2M805-001 2M805-002
2M805
DC
2M805
C
32 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start In-Line Receptacle
2M805-003-01 and 2M805-004-01
E THREAD
B FLAT
MASTER KEYWAY
A DIA.
C THREAD
D DIA.
.060
1.52
1.010 25.65
MAX .420
10.67 MAX
.150
3.81* MAX
C THREAD
1.005 25.53 MAX
.060
1.52
.415
10.54 MAX
.150
3.81* MAX
RED BAND
INDICATES
FULL MATE
WHEN COVERED
RED BAND
INDICATES
FULL MATE
WHEN COVERED
Shell
Size
A Dia. B Flat
C Threads
D Dia.
E Threads
Accessoryin. mm. in. mm. in. mm.
8 .543 13.79 .513 13.03 .5000-.1P-.3L-TS-2A .317 8.05 .3750-32 UNEF-2A
9 .608 15.44 .578 14.68 .5625-.1P-.3L-TS-2A .397 10.08 .4375-28 UNEF-2A
10 .671 17.04 .641 16.28 .6250-.1P-.3L-TS-2A .473 12.01 .5000-28 UNEF-2A
11 .733 18.62 .703 17.86 .6875-.1P-.3L-TS-2A .519 13.18 .5625-24 UNEF-2A
12 .796 20.22 .766 19.46 .7500-.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A
15 .983 24.97 .953 24.21 .9375-.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A
18 1.168 29.67 1.138 28.91 1.1250-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A
19 1.238 31.45 1.208 30.68 1.1875-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A
23 1.485 37.72 1.455 39.96 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.1875-18 UNEF-2A
2M805-003-01 2M805-004-01
* Grommet protrudes for power/combo arrangement
DC
2M805
C
33
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Square Flange Receptacle
2M805-003-02 and 2M805-004-02
Shell
Size
A Sq. B BSC. C Dia. D Dia.
E Threads
F Dia.
G Threads
Accessoryin. mm. in. mm. in. mm.
in.
±.003
mm.
±.08 in. mm.
8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .317 8.05 .3750-32 UNEF-2A
9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .397 10.08 .4375-28 UNEF-2A
10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .473 12.01 .5000-28 UNEF-2A
11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .519 13.18 .5625-24 UNEF-2A
12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A
15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A
18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A
19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A
23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.1875-18 UNEF-2A
MASTER
KEYWAY
A SQ
B BSC
C DIA.
4X D DIA.
1.010 25.65
MAX
.420 10.67 MAX
.060
1.52
F DIA.
E
THREAD
RED BAND
INDICATES
FULL MATE
E
THREAD G THREAD
.150 3.81*
MAX
.060
1.52
.150
3.81* MAX
1.005
25.53 MAX
.415
10.54 MAX
RED BAND
INDICATES
FULL MATE
2M805-003-02 2M805-004-02
* Grommet protrudes for power/combo arrangement
2M805
DC
2M805
C
34 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Jam Nut Receptacle
2M805-003-07 and 2M805-004-07
Shell
Size
A Dia. B Flat C Flat
D Threads
E Dia.
F Threads
G Threads
Accessoryin. mm. in. mm. in. mm. in. mm.
8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A .317 8.05 .5625-28 UN-2A .3750-32 UNEF-2A
9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .397 10.08 .6875-28 UN-2A .4375-28 UNEF-2A
10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .473 12.01 .6875-28 UN-2A .5000-28 UNEF-2A
11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .519 13.18 .7500-28 UN-2A .5625-24 UNEF-2A
12 1.065 27.05 .784 19.91 1.039 26.39 .7500-.1P-.3L-TS-2A .585 14.86 .8125-28 UN-2A .6250-24 UNEF-2A
15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .687 17.45 1.0000-28 UN-2A .7500-20 UNEF-2A
18 1.395 35.43 1.150 29.21 1.359 34.52 1.1250-.1P-.3L-TS-2A .884 22.45 1.1875-28 UN-2A .9375-20 UNEF-2A
19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .884 22.45 1.2500-28 UN-2A .9375-20 UNEF-2A
23 1.705 43.31 1.470 37.34 1.678 42.62 1.4375-.1P-.3L-TS-2A 1.135 28.83 1.5000-28 UN-2A 1.1875-18 UNEF-2A
PANEL CUTOUT FOR JAM NUT
Shell
Size
A Flat B Dia
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
8 .543 13.79 .572 14.53
9 .669 16.99 .698 17.73
10 .669 16.99 .698 17.73
11 .729 18.51 .760 19.30
12 .792 20.17 .822 20.88
15 .978 24.84 1.010 25.65
18 1.155 29.34 1.198 30.43
19 1.231 31.27 1.260 32.00
23 1.480 37.59 1.510 38.35
B FLAT
C FLAT
TYP
MASTER
KEYWAY
A DIA. D THREAD F THREAD
.060 1.52
1.150 29.21
MAX
.100 2.54 MAX
PANEL THICKNESS
E DIA.
G THREAD
.420
10.67
MAX
RED BAND
INDICATES
FULL MATE
D THREAD F THREAD
.100 2.54 MAX
PANEL THICKNESS
.060 1.52
1.145 29.08
MAX
.415
10.54
MAX
2M805-003-07 2M805-004-07
B DIA.
A FLA
T
DC
2M805
C
35
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start PC Tail, Solder Cup Square Flange
2M805-005-02 and 2M805-017-02
Shell
Size
A Sq. B BSC. C Dia. D Dia.
E Threads
F Dia.
G PC Tail Dia. in. mm. in. mm. in. mm.
in.
±.003
mm.
±.08 in. mm.
8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .330 8.38 #23
.018/.022 0.46/0.56
#20/20HD
.025/.027 0.64/0.69
#16
.060/.064 1.521/1.63
#12
.092/.096 2.34/2.44
9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .432 10.97
10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .493 12.52
11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .551 14.00
12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .620 15.78
15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .703 17.86
18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .863 21.92
19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .912 23.16
23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.162 29.51
MASTER
KEYWAY
A SQ
B BSC
C DIA.
4X D DIA.
RED BAND
INDICATES
FULL MATE
E THREAD
.100 2.54 MAX PANEL
THICKNESS
.060
1.52
.125 3.18 MIN
.827
21.00 MAX
.180
4.57
.025
0.64
F DIA.
G DIA.
PC TAIL
CONTACT
SOLDER CUP
CONTACT
MAX
.320 ± .015
2M805-005-02
2M805-017-02
2M805
DC
2M805
C
36 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start PC Tail, Solder Cup Jam Nut
2M805-005-07 and 2M805-017-07
Shell
Size
A Dia. B Flat C Flat
D Threads
E Dia.
F Threads G PC Tail Dia.in. mm. in. mm. in. mm. in. mm.
8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A .330 8.38 .5625-28 UN-2A #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.521/1.63
#12
.092/.096
2.34/2.44
9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .432 10.97 .6875-28 UN-2A
10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A
11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .551 14.00 .7500-28 UN-2A
12 1.060 26.92 .784 19.91 1.035 26.29 .7500-.1P-.3L-TS-2A .620 15.78 .8125-28 UN-2A
15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .703 17.86 1.0000-28 UN-2A
18 1.395 35.43 1.150 29.21 1.359 34.52 1.1250-.1P-.3L-TS-2A .863 21.92 1.1875-28 UN-2A
19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .912 23.16 1.2500-28 UN-2A
23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375-.1P-.3L-TS-2A 1.162 29.51 1.5000-28 UN-2A
PANEL CUTOUT FOR JAM NUT
Shell
Size
A Flat B Dia
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
8 .543 13.79 .572 14.53
9 .669 16.99 .698 17.73
10 .669 16.99 .698 17.73
11 .729 18.51 .760 19.30
12 .792 20.17 .822 20.88
15 .978 24.84 1.010 25.65
18 1.155 29.34 1.198 30.43
19 1.231 31.27 1.260 32.00
23 1.480 37.59 1.510 38.35
B FLA
T
C FLAT
MASTER
KEYWAY
A DIA.
RED BAND
INDICATES
FULL MATE
D THREAD F THREAD
.100 2.54 MAX
PANEL THICKNESS
.060 1.52
.905 22.99
MAX
.175 4.45 MAX
.125 3.18 MIN
.025 0.64
.340 ± .015
E DIA.
G DIA.
PC TAIL
CONTACT
SOLDER CUP
CONTACT
2M805-005-07
2M805-017-07
B DIA.
A FLA
T
DC
2M805
C
37
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 PCB Standoff Double Flange
2M805-067-07
K DIA.
J FLAT
Shell
Size A Threads B Threads
C Flat D Dia. E SQ F H Typ
in. mm. in. mm. in. mm. in. mm. in. mm.
8 .5000-.1P-.3L-TS-2A .5625-28 UN-2A .535 13.59 .923 23.44 .732 18.59 .496 12.60 .273 6.93
9 .5625-.1P-.3L-TS-2A .6875-28 UN-2A .661 16.79 1.113 28.27 .862 21.89 .627 15.93 .404 10.26
10 .6250-.1P-.3L-TS-2A .6875-28 UN-2A .661 16.79 1.113 28.27 .862 21.89 .627 15.93 .404 10.26
11 .6875-.1P-.3L-TS-2A .7500-28 UN-2A .721 18.31 1.203 30.55 .933 23.70 .698 17.73 .475 12.06
12 .7500-.1P-.3L-TS-2A .8125-28 UN-2A .784 19.91 1.373 34.87 1.047 26.59 .812 20.62 .589 14.96
15 .9375-.1P-.3L-TS-2A 1.0000-28 UN-2A .970 24.64 1.563 39.70 1.178 29.92 .943 23.95 .720 18.28
18 1.1250-.1P-.3L-TS-2A 1.1875-28 UN-2A 1.147 29.13 1.803 45.79 1.354 34.39 1.119 28.42 .896 22.75
19 1.1875-.1P-.3L-TS-2A 1.2500-28 UN-2A 1.221 31.01 1.883 47.83 1.410 35.81 1.175 29.84 .952 24.18
23 1.4375-.1P-.3L-TS-2A 1.5000-28 UN-2A 1.470 37.34 2.273 57.73 1.683 42.75 1.448 36.78 1.225 31.11
PANEL CUTOUT
Shell
Size
A Flat B Dia
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
8 .543 13.79 .572 14.53
9 .669 16.99 .698 17.73
10 .669 16.99 .698 17.73
11 .729 18.51 .760 19.30
12 .792 20.17 .822 20.88
15 .978 24.84 1.010 25.65
18 1.155 29.34 1.198 30.43
19 1.231 31.27 1.260 32.00
23 1.480 37.59 1.510 38.35
Ø .019± .002
.025
.382± .015
H TYP
B THREAD
A THREAD
.235
.963
.100 MAX
PANEL THICKNESS
AB
AC
E SQ
F
C FLAT
Ø D
4X HELI-COIL
#2-56 X .086
.152/ .162 DEEP
Ø.005
2M805
DC
2M805
C
38 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Protection Cap
Ordering Guide for 2M667-261 and 2M667-262
2M805 Tri-Start Protection Caps are available in plug and receptacle versions. Protective
caps keep the connector interface dry and clean while not in use. Caps come in a variety of
materials, lanyard styles, and lengths to accommodate specic design requirements.
1. 2. 3. 4. 5. 6.
SERIES SERVICE
CLASS
ATTACHMENT
TYPE
SHELL SIZE ATTACHMENT
CODE
ATTACHMENT
LENGTH IN
INCHES
2M667-26X -NF -H 9 04 -5
4. SHELL SIZE
Part #
8
9
10
11
12
15
18
19
23
2. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
-C Black Anodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-M Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-NF Olive Drab
Cadmium
-MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
-Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Part # Description
2M667-261 Protection Caps
2M805 Plugs
2M667-262 Protection Caps
2M805 Receptacles
3. ATTACHMENT TYPE
Part # Description
-G Nylon Rope
-H
Stainless
Steel Wire
Rope, Tef-
lon® Jacket
-N No
Attachment
-S
Stainless
Steel Sash
Chain
-SK
Nylon Rope
With Slip
Knot
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
-T
Stainless
Steel Wire
Rope, No
Jacket
-U
Stain-
less Steel
Wire Rope,
Polyurethane
Jacket
5. ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
For
Shell
Size
Small
Ring
01 –.126 (3.20) I.D.
02 –.145 (3.68) I.D.
04 –.188 (4.78) I.D.
06 –.197 (5.00) I.D.
Large
Ring
17 –.635 (16.13) I.D. 8
18 –.695 (17.65) I.D. 9, 10
19 – .885 (22.48) I.D. 12
20 –1.070 (27.17) I.D. 15
22 –1.210 (30.73) I.D. 18
23 –1.275 (32.39) I.D. 19
25 –1.530 (38.86) I.D. 23
Split
Ring
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
6. ATTACHMENT LENGTH
IN INCHES
-5 Inch Length
Omit for attachment Type N
(No Attachment)
Example "-5" equals ve inch
length
5. ADDITIONAL ATTACHMENT CODE
Large
Ring
14 –.385 (9.78) I.D.
15 –.445 (11.30) I.D.
16 –.570 (14.48) I.D.
21 –1.135 (38.86) I.D.
26 –.950 (24.13) I.D.
27 –.766 (19.46) I.D.
28 –1.015 (25.78) I.D.
29 –.315 (8.0) I.D.
30 –1.380 (35.05) I.D.
31 –.820 (20.83) I.D.
32 –265 (6.7) I.D.
33 –.510 (12.95) I.D.
Assembly Instructions for
Protection Cap, see page 100.
DC
2M805
C
39
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Protection Cap
Metal Protective Caps 2M667-261 and 2M667-262
Shell
Size
A Max.
B Thread C Thread
in. mm.
8 .656 16.66 .5000-.1P-.3L-TS-2A .5000-.1P-.3L-TS-2B
9 .718 18.24 .5625-.1P-.3L-TS-2A .5625-.1P-.3L-TS-2B
10 .781 19.84 .6250-.1P-.3L-TS-2A .6250-.1P-.3L-TS-2B
11 .844 21.44 .6875-.1P-.3L-TS-2A .6875-.1P-.3L-TS-2B
12 .906 23.01 .7500-.1P-.3L-TS-2A .7500-.1P-.3L-TS-2B
15 1.094 27.79 .9375-.1P-.3L-TS-2A .9375-.1P-.3L-TS-2B
18 1.281 32.54 1.1250-.1P-.3L-TS-2A 1.1250-.1P-.3L-TS-2B
19 1.343 34.11 1.1875-.1P-.3L-TS-2A 1.1875-.1P-.3L-TS-2B
23 1.603 40.72 1.4375-.1P-.3L-TS-2A 1.4375-.1P-.3L-TS-2B
MATERIALS AND FINISHES
Cover Aluminum alloy or stainless steel
Gasket Fluorosilicone rubber
Wire, Hardware Stainless steel, passivated
GASKET .800 20.32
MAX
C THREAD
LENGTH
± .25 6.4
A MAX
LENGTH
± .25 6.4
.800 20.3
MAX
GASKET
B THREAD
A MAX
2M667-261 2M667-262
2M804
E
2M804
D
40 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Quick-Disconnect
General Information
2M804 MATERIALS AND FINISHES
Shells Aluminum Alloy or Stainless Steel
Contacts Copper Alloy, gold plated
Insulators Polyphenylene Sulde (PPS)
Contact Retention Beryllium Copper Alloy
Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber
Canted Coil Spring Stainless Steel, Gold plated
Amphenol’s 2M Micro38999 Connector Series…
The New Aerospace Standard
Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999 series are
an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and
performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn’t mean sacricing
ruggedness. With almost 2,000,000 congurations in every termination style and a full complement of
accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller:
Amphenol’s 2M… the only connector you’ll ever need.
2M804 Features
Push-pull coupling
Excellent EMI shielding
Rated to 38999 immersions
• Quick-disconnect
2M804 VS 38999
Specification 2M804 MIL-DTL 38999 Series III
Signal Count 1 to 85 1 to 187
Insulation Resistance 5,000 megaohms min 5,000 megaohms min
Operating Temperature -65°C to +150°C -65°C to +175°C
Shock 300 G ± 15 300 G ± 15
Vibration "37.0 G Random
30.0 G Sine"
"43.9 G Random
60.0 G Sine"
Shielding Effectiveness "40 dB min. from
100 MHz to 1000 MHz"
"65 dB min. from
100 MHz to 1000 MHz"
Durability 1,000 mating cycles min. 500 mating cycles
Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max
Contacts Per AS39029 Per AS39029
2M
Why 2M804?
2M804 connectors are the most rugged push-pull connectors on the market. Designed for use in soldier-
worn tactical equipment deployed by the United States military, these connectors were built to perform.
Waterproof, dustproof, and highly resistant to EMI interference, these connectors are just as at home on the
battleeld as they are in use on C4I and IFE systems. With up to 85 signals, panel-mounting options, and
customizable separation forces, there’s no place on land, sea, or air 2M804 can’t go.
Page Guide
Order ........................... D41
Weight ......................... D42
Plugs............. .............. D43
Jam Nut Rear............... D44
Jam Nut Front .............. D45
In-Line ......................... D46
PCB/Jam Nut (R) .......... D47
PCB/Jam Nut (F) .......... D48
Panel Mnt Plug............. D49
Jam Nut Panel Mt.......... D50
Flange Mt Plug ............. D51
PCB Double Flange ...... D52
Protection Caps ........... D53-57
EC
2M804
D
Micro38999
41
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Crimp Receptacles
Ordering Guide for 2M804-001, 002, 003, 004
*For single master
key omit (leave blank)
*add "-501" as a sufx to the Jam Nut Part number
to include a Hex Nut instead of a Spanner Nut.
Receptacle View
Plug View
1. 2. 3. 4. 5. 6. 7.
SERIES SHELL
STYLE
SERVICE
CLASS
SHELL SIZE-INSERT
ARANGEMENT
CONTACTS KEYING SUFFIX
2M804-00X -06 ZNU 6-7 P A
2. SHELL STYLE RECEPTACLE
Part # Desciption
PLUGS
-06 Plug
RECEPTACLE
-00 Jam Nut* for Front Panel
-01 In-Line
-07 Jam Nut* for Rear Panel
PCB/SOLDER RECEPTACLES
-00 Jam Nut* for Front
Panel Mounting
-07 Jam Nut* Rear
Panel Mounting
PCB/SOLDER PLUGS
-00 Jam Nut for Front
Panel mounting
-07 Jam Nut for Rear
Panel Mounting
-02 Flange Mount, Rear Panel
3. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
CAnodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
MElectroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
NF Olive Drab
Cadmium
MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
BEN Black Electroless
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Type Part # Description
CRIMP
PLUGS
2M804-
001
Plug with Integral
Backshell
2M804-
002
Plug with Accessory
Threads
RECEPTACLE
2M804-
003
Receptacle with Integral
Backshell
2M804-
004
Receptacle with Accessory
Threads
PCB/SOLDER
PCB/SOLDER RECEPTACLES
2M804-
005
Receptacle w/ Epoxy
Potting
2M804-
020
Receptacle for Open Face
Immersion
2M804-
025
Receptacle with Standoff
Flange for Mechanical PCB
Strain Relief
PCB/SOLDER PLUGS
2M804-
009
Plugs with
Solder Cup or PCB
termination with Standard
Epoxy Potting
2M804-
021
Plugs with Solder Cup or
PCB Termination with Special
Sealing for Open Face
(unmated) Water Immersion
Requirements. 100% Leak
Tested. To maintain a helium
leak rate of 1x10-4 cc/sec.
pressure differential from
-65°C to 150°C.
5. CONTACTS
Style Part # Description
CRIMP
PPin
SSocket
APin-Less Contacts
BSocket-Less Contacts
PCB/SOLDER
PCB/ SOLDER
PPin-PCB
SSocket-PCB
EPin-Solder Cup
FSocket-Solder Cup
6. KEYING*
Part #
A150° 210°
B75° 210°
C95° 230°
D140° 275°
4. SHELL SIZE-INSERT ARRANGEMENT
See Table on pages 7-20
For additional assistance building a part number and for 3D models, please visit
www.amphenol-aerospace.com to access our 2M congurator.
2M804
E
2M804
D
42 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Quick-Disconnect
Connector Weights
SERIES 2M804 WEIGHTS IN GRAMS
Insert
Arrg. Plug
Jam Nut Receptacle
In-Line
Receptacle
Rear
Mount
Front
Mount
5-3P 2.2 8.0 9.7 4.0
5-3S 2.4 8.3 9.8 4.1
6-1P 3.1 7.2 11.8 5.2
6-1S 3.4 7.5 12.1 5.5
6-4P 2.8 8.8 11.4 4.8
6-4S 3.0 9.0 11.6 5.1
6-7P 3.0 9.1 11.7 5.3
6-7S 3.2 9.5 12.0 5.5
7-1P 3.7 11.1 16.4 10.1
7-1S 4.3 11.7 16.9 10.7
7-10P 3.7 10.9 16.2 10.0
7-10S 4.2 11.3 16.5 10.3
8-2P 5.0 10.9 13.5 8.0
8-2S 5.7 5.7 11.7 9.0
8-13P 4.3 10.6 12.4 7.4
8-13S 4.8 11.0 13.0 8.1
8-200P 5.3 11.2 13.9 8.4
8-200S 6.1 12.0 14.6 9.1
9-4P 5.7 15.2 21.1 11.0
9-4S 6.7 16.2 22.1 12.0
9-19P 4.6 14.1 20.0 9.9
9-19S 4.8 14.9 21.1 9.8
9-200P 5.2 14.6 20.6 10.5
9-200S 6.3 15.7 21.7 11.6
9-201P 5.8 15.3 21.2 11.1
9-201S 6.9 16.4 22.3 12.2
10-5P 7.3 15.5 23.3 11.9
10-5S 8.7 16.9 24.8 13.3
10-26P 5.4 13.6 20.5 10.1
10-26S 6.2 13.9 21.1 10.5
10-200P 6.2 14.4 22.2 10.8
10-200S 7.6 15.8 23.7 12.2
10-201P 6.3 14.5 22.3 10.9
10-201S 7.7 16.0 23.8 12.3
10-202P 6.3 14.5 22.3 10.9
10-202S 7.8 16.1 23.9 12.4
12-2P 10.7 21.5 26.1 20.8
12-2S 12.3 23.1 27.7 22.4
12-3P 11.7 22.4 27.1 21.8
12-3S 13.4 24.2 28.8 23.4
12-7P 11.9 22.7 27.3 22.0
SERIES 2M804 WEIGHTS IN GRAMS
Insert
Arrg. Plug
Jam Nut Receptacle
In-Line
Receptacle
Rear
Mount
Front
Mount
12-7S 14.5 25.3 29.9 24.6
12-37P 10.1 21.5 25.5 22.4
12-37S 11.8 23.1 27.2 22.1
12-200P 10.3 21.1 25.7 20.5
12-200S 12.5 23.3 27.9 22.7
12-201P 10.7 21.5 26.1 22.8
12-201S 13.0 23.8 28.4 23.1
14-5P 15.4 28.3 33.6 26.3
14-5S 18.4 31.2 36.5 29.3
14-12P 16.2 29.0 34.3 27.1
14-12S 19.8 32.7 38.0 30.7
14-55P 12.8 25.6 30.9 23.7
14-55S 15.6 28.3 33.8 26.5
SERIES 2M804 UNMATE FORCE
Layout
Average Force
Pounds Newtons
5-3 10.6 47.1
6-4 10.8 48.0
6-7 11.4 50.7
7-10 12.0 53.4
8-13 12.6 56.0
9-19 13.8 61.4
10-26 15.2 67.6
12-37 17.4 77.4
14-55 21.0 93.4
Note: Contact Amphenol if modied force values are needed.
EC
2M804
D
Micro38999
43
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Connector
2M804-001-06 and 2M804-002-06
Shell
Size
A Dia. B Dia. C Dia. D Dia. E Thread
UNEF-2A
in. mm in. mm. in. mm in. mm.
5 .418 10.62 .245 6.22 .218 5.54 .248 6.30 .2500-32
6 .488 12.40 .310 7.87 .275 6.99 .293 7.44 .3125-32
7 .561 14.25 .378 9.60 .350 8.89 .388 9.86 .4375-28
8 .603 15.32 .426 10.82 .395 10.03 .448 11.38 .5000-28
9 .663 16.84 .482 12.24 .450 11.43 .503 12.78 .5625-24
10 .743 18.87 .555 14.10 .525 13.34 .563 14.30 .6250-24
12 .851 21.62 .672 17.07 .642 16.31 .653 16.59 .6875-24
14 .978 24.84 .795 20.19 .761 19.33 .803 20.40 .9375-20
15 1.038 26.37 .863 21.92 .837 21.26 .853 21.67 .9375-20
D DIA.
1.008
25.60 MAX
.560
14.22
.060 1.52
B DIA. C DIA. B DIA. C DIA.
.958 24.33 MAX
.560 14.22
.060 1.52
E THREAD
A DIA.
MASTER KEY
2M804-001-06 2M804-002-06
2M804
E
2M804
D
44 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Jam Nut Rear Panel
2M804-003-07 and 2M804-004-07
.125 3.2 MAX
F DIA.
D THREAD
JAM NUT
E THREAD
PANEL THICKNESS
.125 3.2 MAX
PANEL THICKNESS
1.190 30.23 MAX
O-RING
SPRING
C
FLAT
A DIA.
MASTER
KEYWAY
RED STRIPE
.000/.120*
0.00/3.05
G DIA.
1.183 30.05 MAX
.915
23.24 MAX
.915
23.24 MAX
O-RING
SPRING .000/.120*
0.00/3.05
Shell
Size
A Dia. C Flat D Thread
UN-2A
E Thread
UNEF-2A
F Dia. G Dia.
in. mm in. mm in. mm. in. mm.
5 .773 19.63 .414 10.52 .4375-32 .2500-32 .448 11.38 .248 6.30
6 .833 21.16 .468 11.89 .5000-32 .3125-32 .513 13.03 .293 7.44
7 .903 22.94 .593 15.06 .6250-28 .4375-28 .573 14.55 .388 9.86
8 .958 24.33 .593 15.06 .6250-28 .5000-28 .596 15.14 .448 11.38
9 .998 25.35 .653 16.59 .6875-28 .5625-24 .691 17.55 .503 12.78
10 1.083 27.51 .721 18.31 .7500-28 .6250-24 .728 18.49 .563 14.30
12 1.183 30.05 .843 21.41 .8750-28 .6875-24 .883 22.43 .653 16.59
14 1.323 33.60 .968 24.59 1.0000-28 .9375-20 1.003 25.48 .803 20.40
15 1.373 34.87 1.036 26.31 1.0625-20 .9375-20 1.063 27.00 .853 21.67
*Grommet protrudes for power/combo arrangements
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .423 10.74 .448 11.38
6 .475 12.07 .510 12.95
7 .602 15.29 .635 16.13
8 .602 15.29 .635 16.13
9 .663 16.84 .698 17.73
10 .729 18.82 .760 19.30
12 .851 21.62 .885 22.48
14 .976 24.79 1.010 25.65
15 1.043 26.49 1.073 27.25
2M804-004-07 2M804-003-07
B DIA.
A FLAT
EC
2M804
D
Micro38999
45
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Jam Nut Front Panel Recept.
2M804-003-00 and 2M804-004-00
O-RING
2 PLCS
MASTER
KEYWAY
A DIA.
C THREAD
B THREAD
.500 12.70 MAX
PANEL THICKNESS
1.027 26.09
F
FLAT
1.155 29.34
MAX
MAX
MAX
RED
STRIPE
D DIA.
1.170 29.70
1.042
26.47 MAX
.500 12.70
MAX PANEL THICKNESS
.000/.120*
0.00/3.05
.000/.120*
0.00/3.05
Shell
Size
A Dia. B Thread
UN-2A
C Thread
UNEF-2A
D Dia. F Flat.
in. mm in. mm. in. mm.
5 .830 21.08 .5000-32 .2500-32 .248 6.30 .470 11.94
6 .884 22.45 .5625-32 .3125-32 .293 7.44 .529 13.44
7 .994 25.25 .6875-28 .4375-28 .388 9.86 .663 16.84
8 .994 25.25 .6875-28 .5000-28 .448 11.38 .663 16.84
9 1.073 27.25 .7500-28 .5625-24 .503 12.78 .719 18.26
10 1.138 28.91 .8125-28 .6250-24 .563 14.30 .778 19.76
12 1.338 33.96 1.0000-28 .6875-24 .653 16.59 .969 24.61
14 1.388 35.26 1.0625-20 .9375-20 .803 20.40 1.019 25.88
15 1.453 36.91 1.1250-28 .9375-20 .853 21.67 1.113 28.27
*Grommet protrudes for power/combo arrangements
PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .477 12.12 .510 12.95
6 .537 13.64 .573 14.55
7 .670 17.02 .698 17.73
8 .670 17.02 .698 17.73
9 .727 18.47 .760 19.30
10 .787 20.19 .823 20.90
12 .977 24.82 1.010 25.65
14 1.027 26.09 1.073 27.25
15 1.121 28.47 1.135 28.83
2M804-004-00 2M804-003-00
B DIA.
A FLAT
2M804
E
2M804
D
46 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull In-Line Receptacle
2M804-003-01 and 2M804-004-01
A DIA.
.790 20.07
B THREAD
2X .180 4.60
1.173 29.79 MAX 1.173 29.79 MAX
.790 20.07
C DIA.
MASTER
KEYWAY
RED STRIPE
.000/.120*
0.00/3.05
.000/.120*
0.00/3.05
Shell
Size
A Dia. B Thread
UNEF-2A
C Dia.
in. mm in. mm.
5 .453 11.51 .2500-32 .248 6.30
6 .523 13.28 .3125-32 .293 7.44
7 .583 14.81 .4375-28 .388 9.86
8 .606 15.39 .5000-28 .448 11.38
9 .698 17.73 .5625-24 .503 12.78
10 .738 18.75 .6250-24 .563 14.30
12 .883 22.43 .6875-24 .653 16.59
14 1.013 25.73 .9375-20 .803 20.40
15 1.061 26.95 .9375-20 .853 21.67
*Grommet protrudes for power/combo arrangements
2M804-004-01 2M804-003-01
EC
2M804
D
Micro38999
47
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 PCB/ Solder Rear Panel Jam Nut Recpt.
2M804-005-07 and 2M804-020-07
Shell
Size
A Dia. C Flat D Thread
UN-2A
E Dia. F Dia.
G PC Tail Dia.in. mm. in. mm. in. mm. in. mm.
5 .773 19.63 .414 10.52 .4375-32 .274 6.96 .448 11.38 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .833 21.16 .468 11.89 .5000-32 .329 8.36 .513 13.03
7 .903 22.94 .593 15.06 .6250-28 .431 10.95 .573 14.55
8 .958 24.33 .593 15.06 .6250-28 .493 12.52 .596 15.14
9 .998 25.35 .653 16.59 .6875-28 .551 14.00 .691 17.55
10 1.083 27.51 .721 18.31 .7500-28 .619 15.72 .728 18.49
12 1.183 30.05 .843 21.41 .8750-28 .703 17.86 .883 22.43
14 1.323 33.60 .968 24.59 1.0000-28 .863 21.92 1.003 25.48
15 1.373 34.87 1.036 26.31 1.0625-20 .913 23.19 1.063 27.00
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .423 10.74 .448 11.38
6 .475 12.07 .510 12.95
7 .602 15.29 .635 16.13
8 .602 15.29 .635 16.13
9 .663 16.84 .698 17.73
10 .729 18.82 .760 19.30
12 .851 21.62 .885 22.48
14 .976 24.79 1.010 25.65
15 1.043 26.49 1.073 27.25
.125 3.18 MAX
F
DIA.
E
DIA.
D THREAD
PANEL THICKNESS
.957 24.31
MAX
C
FLAT
A DIA.
MASTER
KEYWAY
.682 17.32 MAX
.125 3.18 MIN
G DIA.
.025 0.64
.817±.015
SOLDER CUP
PC TAIL CONTACT
2M804-005-07
2M804-020-07
B DIA.
A FLAT
2M804
E
2M804
D
48 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 PCB/ Solder Cup Jam Nut Front Panel
2M804-005-00 and 2M804-020-00
Shell
Size
A Dia. B Thread
UN-2A
C Dia. E Flat.
F Dia. Tail Dia.in. mm. in. mm. in. mm.
5 .830 21.08 .5000-32 .274 6.96 .470 11.94 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .884 22.45 .5625-28 .329 8.36 .529 13.44
7 .994 25.25 .6875-28 .431 10.95 .663 16.84
8 .994 25.25 .6875-28 .493 12.52 .663 16.84
9 1.073 27.25 .7500-28 .551 14.00 .719 18.26
10 1.138 28.91 .8125-28 .619 15.72 .778 19.76
12 1.338 33.99 1.0000-28 .703 17.86 .969 24.61
14 1.388 35.26 1.0625-20 .863 21.92 1.019 25.88
15 1.453 36.91 1.1250-28 .913 23.19 1.113 28.27
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .477 12.12 .510 12.95
6 .537 13.64 .573 14.55
7 .670 17.02 .698 17.73
8 .670 17.02 .698 17.73
9 .727 18.47 .760 19.30
10 .787 20.00 .823 20.90
12 .977 24.82 1.010 25.65
14 1.027 26.10 1.073 27.75
15 1.121 28.47 1.135 28.83
MASTER
KEYWAY
A DIA.
B THREAD
.300 7.62 MAX
PANEL THICKNESS
E
FLAT
.935 23.75 MAX
C DIA.
.807
20.50 MAX
.125 3.18 MIN
F DIA.
.025 0.64
.943 ± .015
SOLDER
CUP
PC TAIL
CONTACT
2M804-005-00
2M804-020-00
B DIA.
A FLAT
EC
2M804
D
Micro38999
49
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Jam Nut Panel Mount Plug
2M804-009-07 and 2M804-021-07
Shell
Size
A Dia. B Dia. C Thread
UN-2A
D Dia. E Dia. F Flat.
G PC Tail Dia.in. mm. in. mm. in. mm. in. mm. in. mm.
5 .773 19.63 .244 6.20 .4375-32 .218 5.54 .245 6.22 .414 10.52 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .833 21.16 .330 8.38 .5000-32 .275 6.99 .310 7.87 .468 11.89
7 .903 22.94 .432 10.97 .6250-28 .350 8.89 .378 9.60 .593 15.06
8 .958 24.33 .493 12.52 .6250-28 .395 10.03 .426 10.82 .593 15.06
9 .998 25.35 .551 14.00 .6875-28 .450 11.43 .482 12.24 .653 16.59
10 1.083 27.51 .620 15.75 .7500-28 .525 13.34 .555 14.10 .721 18.31
12 1.183 30.05 .703 17.86 .8750-28 .642 16.31 .672 17.07 .843 21.41
14 1.323 33.60 .863 21.92 1.0000-28 .761 19.33 .795 20.19 .968 24.59
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .423 10.74 .448 11.38
6 .475 12.07 .510 12.95
7 .602 15.29 .635 16.13
8 .602 15.29 .635 16.13
9 .663 16.84 .698 17.73
10 .729 18.82 .760 19.30
12 .851 21.62 .885 22.48
14 .976 24.79 1.010 25.65
A DIA.
B DIA.
C THREAD
.125 3.18 MAX
PANEL THK
TYP
E
DIA
D
DIA
MASTER KEY
F
FLAT
.125 3.18
TYP MIN
.025 0.64
SOLDER
CUP
PC TAIL
CONTACT
.560 14.22
.952 24.18 MAX
.245 ± .015
G DIA.
2M804-009-07
2M804-021-07
B DIA.
A FLA
T
2M804
E
2M804
D
50 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Jam Nut Front Panel Mount Plug
2M804-009-00 and 2M804-021-00
Shell
Size
A Flat. B Dia. C Thread
UN-2A
D Dia. E Dia. F Dia.
G PC Tail Dia.in. mm. in. mm. in. mm. in. mm. in. mm.
5 .414 10.52 .244 6.20 .4375-32 .218 5.54 .245 6.22 .773 19.63 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .468 11.89 .330 8.38 .5000-32 .275 6.99 .310 7.87 .833 21.16
7 .593 15.06 .432 10.97 .6250-28 .350 8.89 .378 9.60 .903 22.94
8 .593 15.06 .493 12.52 .6250-28 .395 10.03 .426 10.82 .958 24.33
9 .653 16.59 .551 14.00 .6875-28 .450 11.43 .482 12.24 .998 25.35
10 .721 18.31 .620 15.75 .7500-28 .525 13.34 .555 14.10 1.083 27.51
12 .843 21.41 .703 17.86 .8750-28 .642 16.31 .672 17.07 1.183 30.05
14 .968 24.59 .863 21.92 1.0000-28 .761 19.33 .795 20.19 1.323 33.60
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .423 10.74 .448 11.38
6 .475 12.07 .510 12.95
7 .602 15.29 .635 16.13
8 .602 15.29 .635 16.13
9 .663 16.84 .698 17.73
10 .729 18.82 .760 19.30
12 .851 21.62 .885 22.48
14 .976 24.79 1.010 25.65
B DIA.
C THREAD
PC TAIL CONTACT
.125 3.18 MAX
PANEL THICKNESS
E
DIA
D
DIA
MASTER KEY
F DIA.
.125 3.18
MIN
.025 0.64
TYP .560 14.22
1.010 25.65 MAX
G DIA.
SOLDER
CUP
A
FLAT
.319
8.10
MAX
.495±.015
2M804-009-00
2M804-021-00
B DIA.
A FLAT
EC
2M804
D
Micro38999
51
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Flange Panel Mount Plug
2M804-009-02 and 2M804-021-02
Shell
Size
A B C Dia. E Dia. F Dia
G PC Tail Dia.in. mm.
in.
± .005
mm.
± 0.13 in. mm. in. mm. in. mm.
5 1.055 26.80 .755 19.18 .323 8.20 .245 6.22 .218 5.54 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 1.120 28.45 .820 20.83 .388 9.86 .310 7.87 .275 6.99
7 1.185 30.10 .885 22.48 .453 11.51 .378 9.60 .350 8.89
8 1.230 31.24 .930 23.62 .498 12.65 .425 10.80 .395 10.03
9 1.290 32.77 .990 25.15 .558 14.17 .482 12.24 .450 11.43
10 1.360 34.54 1.060 26.92 .628 15.95 .555 14.10 .525 13.34
12 1.485 37.72 1.185 30.10 .753 19.13 .672 17.07 .642 16.31
14 1.600 40.64 1.300 33.02 .868 22.05 .795 20.19 .761 19.33
2M804-009-02
2M804-021-02
MASTER KEY
G Dia.
SOLDER
CUP
PC TAIL
CONTACT
.125 3.18
MIN
F Dia.
.025 0.64 .560 14.22
.125 3.18 MAX PANEL THICKNESS
.185 4.70 MAX
.315 ± .015
.950 24.13 MAX
.720 18.29
.050 1.27
E Dia.
A
B
C DIA.
#4-40 THREADED
LOCKNUT 2 PL
2M804
E
2M804
D
52 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Jam Nut, Rear Panel Mount Double Flange
2M804-025-07
Shell
Size
A Flat. B C Flat D Thread
UN-2A
F Type
in. mm. in. mm. in. mm. in. mm.
5 .973 24.71 .496 12.59 .415 10.54 .4375-32 .273 6.93
6 1.033 26.24 .540 13.72 .467 11.86 .5000-32 .318 8.07
7 1.110 28.19 .611 15.52 .594 15.09 .6250-28 .388 9.85
8 1.155 29.34 .630 16.00 .594 15.09 .6250-28 .408 10.36
9 1.200 30.48 .698 17.73 .655 16.63 .6875-28 .475 12.06
10 1.285 32.63 .750 19.05 .721 18.31 .7500-28 .528 13.41
12 1.390 35.30 .815 20.70 .843 21.41 .8750-28 .593 15.06
14 1.525 38.73 .925 23.49 .968 24.59 1.0000-28 .702 17.83
1 1.573 39.95 .964 24.48 1.036 26.31 1.0625-20 .742 18.85
REAR MOUNT PANEL CUTOUT
Shell
Size
K DIA. J FLAT
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .448 11.37 .425 10.79
6 .510 12.95 .477 12.11
7 .635 16.13 .604 15.34
8 .635 16.13 .604 15.34
9 .695 17.65 .665 16.89
10 .760 19.30 .731 18.56
12 .885 22.48 .853 21.66
14 1.010 25.65 .978 24.84
15 1.073 27.25 1.046 26.56
K DIA.
J FLAT
Ø A
.020± .002
A
MAIN KEYWAY
INDICATOR STRIPE MAIN
KEYWAY
C
FLAT
SEALING
O-RING
D THREAD
.988 MAX
.713 MAX
.235 .125 MIN
.100 MAX
PANEL THICKNESS
.133
.025
PC-TAIL CONTACT
(PIN OR SOCKET)
SPANNER NUT
ALUMINUM, PLATED
A
2M804 DOUBLE FLANGE
JAM NUT RECEPTACLE SHELL
ALUMINUM, PLATED
HELICOIL INSERT
#2-56 X .086
.157± .005 DEEP
4 PLACES
E SQ
F
TYP
2 PLACES
B
45° X .030± .500
4 PLACES
.005
.020± .002
EC
2M804
D
Micro38999
53
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Receptacles Protection Caps
Ordering Guide for 2M667-202
2M804 Push-Pull Protective Caps are available in plug and receptacle versions. Protective caps keep
the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard
styles and lengths to accommodate specic design requirements.
1. 2. 3. 4. 5. 6. 7.
SERIES SERVICE
CLASS
SHELL
SIZE
ATTACH-
MENT TYPE
ATTACHMENT
LENGTH IN
INCHES
ATTACHMENT
CODE
PULL RING
OPTION
2M667-202 -M 9 -G -5 04 R
3. SHELL SIZE
5
6
7
8
9
10
12
14
2. SERVICE CLASS
Material Part # Description RoHS
Aluminum
-C Black Anodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-M Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-NF Olive Drab
Cadmium
-MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
Stainless
Steel
-Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Part # Description
2M667-202 Protection Caps 2M804
Receptacles
7. PULL RING
OPTION
RSupplied with
Pull Ring
Omit for
None
6. ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
Small
Ring
01 –.126 (3.20) I.D.
02 –.145 (3.68) I.D.
04 –.188 (4.78) I.D.
06 –.197 (5.00) I.D.
Large
Ring
14 –.385 (9.78) I.D.
15 –.445 (11.30) I.D.
16 –.570 (14.48) I.D.
17 –.635 (16.13) I.D.
18 –.695 (17.65) I.D.
19 –.885 (22.48) I.D.
20 –1.070 (27.17) I.D.
21 –1.135 (28.83) I.D.
25 –1.530 (38.86) I.D.
Split
Ring
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
5. ATTACHMENT
LENGTH IN INCHES
-5 Inch Length
Omit for attachment
Type N
(No Attachment)
Example "-5" equals ve
inch length
4. ATTACHMENT TYPE
Part # Description
-G Nylon Rope
-H Stainless Steel Wire
Rope, Teon® Jacket
-N No
Attachment
-S Stainless Steel Sash
Chain
-SK Nylon Rope With Slip
Knot
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
-T Stainless Steel Wire
Rope, No Jacket
-U
Stainless Steel Wire
Rope, Polyurethane
Jacket
Assembly Instructions for
Protection Cap, see page 100.
2M804
E
2M804
D
54 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Protection Caps
Ordering Guide for 2M809-198
1. 2. 3. 4. 5. 6.
SERIES SERVICE
CLASS
SHELL
SIZE
ATTACH-
MENT TYPE
ATTACHMENT
LENGTH IN
INCHES
ATTACHMENT
CODE
2M809-198 -M 9 -G -5 04
3. SHELL SIZE
5
6
7
8
9
10
12
14
2. SERVICE CLASS
Material Part # Description RoHS
Aluminum
-C Black Anodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-M Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-NF Olive Drab
Cadmium
-MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
Stainless
Steel
-Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Part # Description
2M809-198 Protection Caps
2M804 Plug
5. ATTACHMENT
LENGTH IN INCHES
-5 Inch Length
Omit for attachment
Type N
(No Attachment)
Example "-5" equals ve
inch length
4. ATTACHMENT TYPE
Part # Description
-G Nylon Rope
-H
Stainless
Steel Wire
Rope, Tef-
lon® Jacket
-N No
Attachment
-S
Stainless
Steel Sash
Chain
-SK
Nylon Rope
With Slip
Knot
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
-T
Stainless
Steel Wire
Rope, No
Jacket
-U
Stain-
less Steel
Wire Rope,
Polyurethane
Jacket
6. ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (SlipKnot)
For
Shell
Size
Small
Ring
01 –.126 (3.20) I.D.
02 –.145 (3.68) I.D.
04 –.188 (4.78) I.D.
06 –.197 (5.00) I.D.
Large
Ring
16 –.570 (14.48) I.D. 5
17 –.635 (16.13) I.D. 6
18 –.695 (17.65) I.D. 7,8
19 –.885 (22.48) I.D. 9
20 –1.070 (27.17) I.D. 10,12
21 –1.135 (28.83) I.D. 14,15
Split
Ring
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
6. ADDITIONAL
ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
Large
Ring
14 –.385 (9.78) I.D.
15 –.445 (11.30) I.D.
22 –1.210 (11.30) I.D.
23 –1.275 (11.30) I.D.
24 –1.375 (20.8) I.D.
25 –1.530 (38.86) I.D.
Assembly Instructions for
Protection Cap, see page 100.
EC
2M804
D
Micro38999
55
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Protection Cap
Metal Protection Cap 2M809-198 and 2M667-202
Shell
Size
A Max. B Max. C Max.
in. mm. in. mm. in. mm.
5 .483 12.27 .720 18.29 .498 12.65
6 .533 13.54 .720 18.29 .503 12.78
7 .633 16.08 .800 20.32 .578 14.68
8 .658 16.71 .850 21.59 .627 15.93
9 .708 17.98 .900 22.86 .678 17.22
10 .783 19.89 1.010 25.65 .791 20.09
12 .908 23.06 1.090 27.69 .868 22.05
14 1.033 26.24 1.210 30.73 .988 25.10
15 1.083 27.51 1.260 32.00 1.038 26.37
MATERIALS AND FINISHES
Cover Aluminum alloy or stainless steel
O-Ring Fluorosilicone rubber
Wire, Hardware Stainless steel, passivated
A DIA.
MAX LENGTH
± .25 6.4
.750 19.05
.580 14.73
MAX
1.10
27.94
MAX
LENGTH
± .25 6.4
B DIA.
MAX
C DIA.
MAX
OPTIONAL
PULL RING
2M809-198 2M667-202
2M804
E
2M804
D
56 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Rubber Caps
Ordering Guide for 2M809-083 and 2M809-087
Push-Pull Rubber Protective Caps can be used on the 2M804 push-pull plugs and re-
ceptacles. These molded rubber covers are ideal for a protective splash-proof option.
1. 2. 3. 4. 5. 6.
SERIES SHELL
SIZE
ATTACH-
MENT TYPE
LANYARD
LENGTH
ATTACH-
MENT CODE
CONDUCTIVE
RUBBER
2M809-083 -6 G 5 -04 C
2. SHELL SIZE
-5
-6
-7
-8
-9
-10
-12
-14
1. SERIES
Part # Description
2M809-083 Protection Caps
2M804 Plug
2M809-087 Protection Caps
2M804 Receptacles
3. ATTACHMENT TYPE
GNylon Rope
NNo Attachment
4. LANYARD LENGTH
5Inch length
Example "-5" equals ve inch length
6. CONDUCTIVE RUBBER
Omit for Standard Neoprene
CConductive Rubber
5. ATTACHMENT CODE
-WS
Nylon Cable tie,
1.77 Inch (45mm)
Maximum Wire
Bundle Diameter
-SK Slip Knot
-00
Lanyard with no
attachment
(fused End)
SMALL
RING
-01 –.147 (3.73) I.D.
-02 –.147 (3.73) I.D.
-04 –.173 (3.94) I.D.
-06 –.197 (5.00) I.D.
For Shell
Size
LARGE
RING
-16 –.570 (14.48) I.D. 5
-17 –.635 (16.13) I.D. 6
-18 –.695 (17.65) I.D. 7,8
-19 –.885 (22.48) I.D. 9
-20 –1.070 (27.18) I.D. 10,12
-21 –1.135 (28.83) I.D. 14,15
5. ADDITIONAL
ATTACHMENT CODE
Large Ring
-07 –.385 (9.78) I.D.
-08 –.510 (13.11) I.D.
-09 –.583 (14.81) I.D.
-10 –.766 (19.4) I.D.
-11 –.896 (25.76) I.D.
-12 –1.015 (25.78) I.D.
-14 –.385 (9.78) I.D.
-15 –.445 (11.30) I.D.
-22 –1.210 (11.30) I.D.
-23 –1.275 (11.30) I.D.
-24 –1.375 (20.8) I.D.
Assembly Instructions for
Protection Cap, see page 100.
EC
2M804
D
Micro38999
57
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Rubber Caps
Rubber Caps 2M809-083 and 2M809-087
MATERIALS
Cover Neoprene rubber
blend, black
Lanyard .062" (1.57) diameter
nylon cord, black
Cable Tie 6/6 nylon, black SST
locking tab
Ring Stainless steel
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
Shell
Size
A Dia. B Dia. C Dia. D Dia.
in. mm.
in.
± .005
mm.
± 0.13 in. mm. in. mm.
5 .230 5.84 .560 14.22 .293 7.44 .638 16.21
6 .290 7.37 .560 14.22 .358 9.09 .700 17.78
7 .360 9.14 .560 14.22 .418 10.62 .825 20.96
8 .410 10.41 .680 17.27 .473 12.01 .825 20.96
9 .460 11.68 .680 17.27 .526 13.36 .888 22.56
10 .540 13.72 .790 20.07 .603 15.32 .950 24.13
12 .650 16.51 .790 20.07 .724 18.39 1.075 27.31
14 .780 19.81 1.110 28.19 .845 21.46 1.200 30.48
15 .845 21.46 1.110 28.19 .900 22.86 1.325 33.66
2M803
2M803
E
58 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling
Introduction and Specifications
Amphenol’s 2M Micro38999 Connector Series…
The New Aerospace Standard
Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999
series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most
environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment
doesn’t mean sacricing ruggedness. With almost 2,000,000 congurations in every termination style
and a full complement of accessories available right out of the catalog, customization has never been
easier. Smarter, faster and smaller: Amphenol’s 2M… the only connector you’ll ever need.
2M803 Features
Bayonet Coupling
Quickest turn-mating of the 2M series
1,000 mating cycles
Lightest of the 2M series
2M803 MATERIALS AND FINISHES
Shells Aluminum Alloy or Stainless Steel
Contacts Copper Alloy, gold plated
Insulators Polyphenylene Sulde (PPS)
Contact Retention Beryllium Copper Alloy
Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber
2M803 VS 38999
SPECIFICATION 2M803 MIL-DTL-38999 SERIES II
Signal Count 1 to 55 1 to 187
Insulation Resistance 5,000 megaohms min 5,000 megaohms min
Operating Temperature -65°C to +150°C -65°C to +175°C
Shock 300 G ± 15 300 G ± 15
Vibration "37.0 G Random
30.0 G Sine"
N/A
Shielding Effectiveness "40 dB min. from
100 MHz to 1000 MHz"
"45 dB min. from
100 MHz to 1000 MHz"
Durability 2,000 mating cycles min. 500 mating cycles
Shell to Shell Conductivity 100 mV drop max 200 mV drop max
Contacts Per AS39029 Per AS39029
2M
Why 2M803?
2M803 connectors are very light; and their fast, sure-mate bayonet coupling make them the perfect choice
for light duty applications that require frequent disconnect. Their small size and easy decoupling also
make them the connector of choice for customers who have hard-to-reach panels. Unlike their other 2M
counterparts, 2M803 connectors are not rated for immersion, and are recommended for general purpose
connections that will not be exposed to the elements for very long.
Page Guide
Order .......................... E-59
Weight ........................ E-60
Plugs............. ............. E-61
Jam Nut ...................... E-62
Flange Mount .............. E-63
In-Line ........................ E-64
PCB/ Flange Mt.
& Jam Nut .................. E-65
Protection Caps .......... E-66-67
FEC
2M803
E
Micro38999
59
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling
Ordering Guide for 2M803 Crimp Receptacles & Plugs
*add "-501" as a sufx to the Jam Nut Part number
to include a Hex Nut instead of a Spanner Nut.
Receptacle View
Plug View
1. 2. 3. 4. 5. 6.
SERIES SHELL
STYLE
SERVICE
CLASS
SHELL SIZE-
INSERT AGGMT
CONTACTS KEYING
2M803-00X -06 NF 6-7 P N
2. SHELL STYLE
Part # Desciption
PLUGS
-06 Anti-Decoupling
RECEPTACLES
-07 Jam Nut*
-01 In-Line
-02 Flange Mount
PCB/SOLDER RECEPTACLES
-02 Flange Mount
-07 Jam Nut*
3. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
CAnodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
MElectroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
NF Olive Drab
Cadmium
MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Type PartPCB Description
CRIMP
PLUGS
2M803-
001
Plug with Integral
Backshell
2M803-
002
Plug with
Accessory Threads
RECEPTACLE
2M803-
003
Receptacle with Integral
Backshell
2M803-
004
Receptacle with
Accessory Threads
PCB/SOLDER RECEPTACLES
PCB/ SOLDER
2M803-
005
Receptacle for Solder Cup or PCB
Termination, with Standard Epoxy
Potting
2M803-
015
Receptacle with Solder Cup or
PCB Termination with Special
Sealing for Open Face (unmated)
Water Immersion Requirements.
100% Leak Tested. To maintain a
helium leak rate of 1x10-4 cc/sec.
pressure differential from
-65°C to 150°C.
5. CONTACTS
Style Part # Description
CRIMP
PPin
SSocket
APin-Less Contacts
BSocket-Less Con-
tacts
PCB/SOLDER RECEPTACLES
PCB/ SOLDER
PPin-PCB
SSocket-PCB
EPin-Solder Cup
FSocket-Solder Cup
6. KEYING
Part #
N150° 210°
X75° 210°
Y95° 230°
Z140° 275°
4. SHELL SIZE-INSERT ARRANGEMENT
See Table on pages 7-20
For additional assistance building a part number and for 3D models, please visit
www.amphenol-aerospace.com to access our 2M congurator.
2M803
2M803
E
60 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling
Weights
SERIES 2M803 MAXIMUM CONNECTOR WEIGHT IN GRAMS
Insert Arrangements Cable Plug
Jam Nut
Receptacle Crimp
Jam Nut
Receptacle PCB
Flange Receptacle
Crimp
Flange Receptacle
PCB
5-3P 3.6 3.6 3.9 2.9 3.3
5-3S 3.7 3.7 4.0 3.1 3.4
6-1P 4.4 4.4 4.6 3.1 3.5
6-1S 4.5 4.5 4.7 3.2 3.6
6-4P 4.7 3.7 4.1 3.1 3.6
6-4S 4.7 4.0 4.2 3.2 3.7
6-7P 5.1 4.8 5.3 3.3 4.4
6-7S 5.1 5.1 5.5 3.6 4.4
7-1P 5.7 5.9 5.8 4.4 4.7
7-1S 5.9 6.2 5.9 4.7 5.1
7-10P 6.9 7.4 8.1 5.0 6.5
7-10S 7.4 7.8 8.4 5.4 6.6
8-2P 8.6 8.9 9.9 6.6 8.6
8-2S 9.4 9.7 10.7 7.4 9.4
8-13P 7.9 8.3 9.2 5.9 7.9
8-13S 8.7 8.9 9.7 6.6 8.1
8-200P 8.9 9.2 10.2 6.9 8.9
8-200S 9.6 9.9 10.9 6.9 9.6
9-4P 9.2 9.6 10.6 6.6 9.2
9-4S 9.6 9.9 10.9 6.9 9.6
9-19P 9.2 9.1 10.6 7.0 9.9
9-19S 10.2 10.1 11.2 8.1 10.2
9-200P 9.1 9.5 10.5 7.2 9.1
9-200S 10.2 10.6 11.6 8.3 10.2
9-201P 9.2 9.6 10.6 7.3 10.3
9-201S 9.8 10.1 11.7 8.4 10.3
10-5P 13.4 14.1 15.0 10.6 13.9
10-5S 14.9 15.5 17.5 12.0 15.3
10-26P 11.7 12.3 14.3 8.8 12.8
10-26S 13.4 13.6 15.1 10.1 13.1
10-200P 12.5 13.2 15.2 9.7 13.0
10-200S 14.0 14.6 16.6 11.1 14.4
10-201P 12.9 13.5 15.5 10.0 13.3
10-201S 14.4 15.1 17.1 11.6 14.9
10-202P 12.4 13.1 15.1 9.6 11.8
10-202S 14.0 14.6 16.6 11.1 14.4
12-2P 15.5 16.4 19.1 11.4 16.9
12-2S 17.2 18.0 20.8 13.1 18.6
12-3P 16.5 17.4 20.1 12.4 17.9
12-3S 18.3 19.1 21.9 14.2 19.7
12-7P 16.7 17.6 20.4 12.7 18.2
12-7S 19.4 20.2 23.0 15.3 20.8
12-37P 15.0 15.8 18.6 10.9 16.4
12-37S 16.6 17.5 19.6 12.4 16.7
12-200P 15.6 16.5 19.3 11.6 17.1
12-200S 17.9 18.8 21.6 13.9 19.4
12-201P 15.7 16.6 19.4 11.7 17.2
12-201S 18.2 19.0 21.8 14.1 19.6
14-5P 22.2 23.5 27.7 17.3 25.5
14-5S 24.8 26.1 29.3 19.8 25.1
14-55P 19.6 20.9 25.1 14.6 22.9
14-55S 22.6 23.9 27.1 14.6 23.9
FEC
2M803
E
Micro38999
61
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling Plug
2M803-001-06 and 2M803-002-06
Shell
Size
A
Thread
UNEF-
2A
B Dia. Max C Dia.
in. mm. in. mm.
5 .2500-32 .475 12.07 .245 6.22
6 .3125-32 .540 13.72 .290 7.37
7 .4375-28 .620 15.75 .390 9.91
8 .5000-28 .675 17.15 .450 11.43
9 .5625-24 .745 18.92 .500 12.70
10 .6250-24 .812 20.63 .562 14.28
12 .6875-24 .894 22.71 .650 16.51
14 .9375-20 1.060 26.92 .800 20.32
15 .9375-20 1.120 28.45 1.035 26.29
.870 22.10
MAX
.930 23.62
MAX
B DIA.
MAX
C DIA.
A THREAD
KNURL
2M803-001-06 2M803-002-06
2M803
2M803
E
62 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling Jam Nut
2M803-003-07 and 2M803-004-07
B
G DIA.
.100 2.54 MAX
PANEL THICKNESS
D DIA.
C
FLAT
B
FLATS TYP
1.030 26.16
MAX
.585 14.86
F THREAD
E THREAD E THREAD
MASTER
KEYWAY
A DIA.
.100 2.54 MAX
PANEL THICKNESS
D DIA.
.585 14.86
1.030 26.16
MAX
Shell
Size
A Dia. B Flat C Flat D Dia.
E Thread F Thread
G Dia.
in. mm in. mm. in. mm in. mm. in. mm.
5 .575 14.61 .545 13.84 .350 8.89 .300 7.62 .3750-32 UNEF-2A .2500-32 UNEF-2A .245 6.30
6 .635 16.13 .595 15.11 .410 10.41 .362 9.19 .4375-28 UNEF-2A .3125-32 UNEF-2A .290 7.44
7 .755 19.18 .723 18.36 .536 13.61 .436 11.07 .5625-32 UN-2A .4375-28 UNEF-2A .390 9.86
8 .830 21.08 .790 20.11 .593 15.10 .498 12.65 .6250-28 UN-2A .5000-28 UNEF-2A .450 11.38
9 .830 21.08 .790 20.07 .596 15.14 .561 14.25 .6250-28 UN-2A .5625-24 UNEF-2A .500 12.78
10 .955 24.26 .925 23.51 .721 18.31 .635 16.13 .7500-28 UN-2A .6250-24 UNEF-2A .562 14.30
12 1.078 27.38 1.044 26.52 .845 21.46 .714 18.14 .8750-28 UN-2A .6875-24 UNEF-2A .650 16.71
14 1.264 32.11 1.230 31.24 1.022 25.96 .865 21.97 1.0625-20 UN-2A .9375-20 UNEF-2A .805 20.40
15 1.322 33.58 1.287 32.69 1.093 27.76 .924 23.47 1.1250-28 UN-2A .9375-20 UNEF-2A .850 21.67
PANEL CUTOUT FOR JAM NUT RECEPTACLE
Shell
Size
A Flat B Dia
in.
±.002
mm.
± 0.05 in. mm.
5 .355 9.02 .382 9.70
6 .415 10.54 .445 11.30
7 .541 13.74 .572 14.53
8 .601 15.27 .635 16.13
9 .601 15.27 .643 16.33
10 .729 18.52 .760 18.29
12 .850 21.59 .885 22.48
14 1.031 23.19 1.072 27.23
2M803-003-07 2M803-004-07
B DIA.
A FLAT
FEC
2M803
E
Micro38999
63
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 Bayonet Coupling Flange Mount
2M803-003-02 and 2M803-004-02
FLANGE MOUNT PANEL CUTOUTS
Shell
Size
A BSC B Dia
in. mm. in. mm.
5 .513 13.03 .365 9.25
6 .598 15.19 .430 10.92
7 .708 17.98 .520 13.21
8 .964 17.98 .592 15.04
9 1.017 25.83 .645 16.38
10 1.101 27.97 .726 18.44
12 1.204 30.58 .832 21.13
14 1.280 32.51 .945 24.00
A BSC
B DIA
2X DIA .122 3.1
F DIA
D DIA
.875 22.23 MAX
.485 12.32
.425 10.80
E THREAD
A MAX
B BSC
C REF
45°
MASTER KEYWAY
.106
2.69
2 PLCS
D DIA
.875 22.23 MAX
.485 12.32
.425 10.80
Shell
Size
A Max. B BSC. C Ref. D Dia. E Thread
UNEF-2A
F Dia.
in. mm in. mm. in. mm in. mm. in. mm.
5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .2500-32 .245 6.30
6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .3125-32 .290 7.44
7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .4375-28 .390 9.86
8 1.154 29.31 .964 24.49 .668 16.97 .500 12.70 .5000-28 .450 11.38
9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .5625-24 .500 12.78
10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .6250-24 .562 14.30
12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 .6875-24 .650 16.71
14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 .9375-20 .805 20.40
2M803-003-02 2M803-004-02
A BSC
B DIA
2X DIA .122 3.1
F DIA
D DIA
.875 22.23 MAX
.485 12.32
.425 10.80
E THREAD
A MAX
B BSC
C REF
45°
MASTER KEYWAY
.106
2.69
2 PLCS
D DIA
.875 22.23 MAX
.485 12.32
.425 10.80
2M803
2M803
E
64 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling In-Line
2M803-003-01 and 2M803-004-01
Shell
Size
A Max. B Dia.
C Thread
UNEF-2A
D Dia.
in. mm. in. mm. in. mm.
5 .385 9.78 .300 7.62 .2500-32 .245 6.30
6 .465 11.81 .362 9.19 .3125-32 .290 7.44
7 .485 12.32 .438 11.13 .4375-28 .390 9.86
8 .566 14.38 .498 12.65 .5000-28 .450 11.38
9 .658 16.71 .564 14.33 .5625-24 .500 12.78
10 .720 18.29 .636 16.15 .6250-24 .562 14.30
12 .810 20.57 .713 18.11 .6875-24 .650 16.71
14 1.027 26.09 .865 21.97 .9375-20 .805 20.40
15 1.027 26.09 .924 23.47 .9375-20 .850 21.67
B DIA. D DIA.
.845 21.46 MAX
B DIA.
.860 21.84 MAX
.350
8.89
C THREAD
MASTER
KEYWAY
A DIA.
.350
8.89
2M803-003-01 2M803-004-01
FEC
2M803
E
Micro38999
65
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn PCB Bayonet Coupling
Flange Mount & Jam Nut Receptacle 2M803-005-02 and 07
Shell
Size
A Max. B BSC. C Ref. D Dia. E Flats F Flats G Dia.
H Thread
J Dia.
Tail Dia.in. mm in. mm. in. mm in. mm. in. mm. in. mm. in. mm.
5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .545 13.84 .350 8.89 .575 14.61 .3750-32 UNEF-2A #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 .4375-28 UNEF-2A
7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 .5625-32 UN-2A
8 1.154 29.31 .964 24.49 .665 16.97 .500 12.70 .790 20.07 .593 15.10 .830 21.08 .6250-28 UN-2A
9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 .6250-28 UN-2A
10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 23.49 .955 24.26 .7500-28 UN-2A
12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 .8750-28 UN-2A
14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 1.0625-20 UN-2A
15 N/A N/A N/A N/A N/A N/A .924 23.47 1.287 32.69 1.093 27.76 1.322 33.58 1.1250-28 UN-2A
.100 2.54 MAX
.405 ± .015
PANEL THICKNESS
D DIA.
D DIA.
F
FLAT
E
FLATS
.700 17.78
MAX
.125 3.18 MIN
4 X .025 0.64
STANDOFF
.125 3.18 MIN
4 X .025 0.64
STANDOFF
A MAX
B BSC
C REF
MASTER KEYWAY
45º
.110/.103
2.79/2.62
2 PLCS
MASTER
KEYWAY
G DIA.
.370 ± .015
.860 21.84
MAX
H THREAD
J DIA.
J DIA.
.275 6.99 MAX
.260 6.60
SOLDER
CUP
SOLDER CUP
2M803-005-02
2M803-005-07
2M803
2M803
E
66 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 Protection Caps
Ordering Guide for Protection Caps 2M660-082 and 2M660-083
2M803 ¼ Turn Bayonet Protective Caps are available in plug and
receptacle versions. Protective caps keep the connector interface
dry and clean while not in use. Caps come in a variety of materials,
lanyard styles and lengths to accommodate specic
design requirements.
2M803 FEATURES INCLUDE:
Aluminum or Stainless Steel Bodies
Rubber Gaskets for Environmental Sealing
Stainless Steel Fittings
Variety of attachments
1. 2. 3. 4. 5. 6.
SERIES SERVICE
CLASS
ATTACHMENT
TYPE
SHELL SIZE ATTACHMENT
CODE
ATTACHMENT LENGTH IN
INCHES
2M660-08X -M -G 6 04 -5
4. SHELL SIZE
Part #
5
6
7
8
9
10
12
14
15
2. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
-C Black Anodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-M Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-NF Olive Drab
Cadmium
-MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
-Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Part # Description
2M660-082 Protection Caps 2M803
Plugs
2M660-083 Protection Caps 2M803
Receptacles
5. ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
For Shell
Size
Small
Ring
01 –.126 (3.20) I.D.
02 –.145 (3.68) I.D.
04 –.188 (4.78) I.D.
06 –.197 (5.00) I.D.
Large
Ring
14 – .385 ( 9.78) I.D. 5
15 – .445 (11.30) I.D. 6
16 – .570 (14.48) I.D. 7
17 – .635 (16.13) I.D. 8, 9
19 – .885 (22.48) I.D. 10, 12
20 –1.070 (27.17) I.D. 14
22 –1.210 (32.38) I.D. 15
Split
Ring
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
6. ATTACHMENT LENGTH
IN INCHES
-5 Inch Length
Omit for attachment Type N
(No Attachment)
Example "-5" equals ve inch length
3. ATTACHMENT TYPE
Part # Description
-G Nylon Rope
-H
Stainless
Steel Wire
Rope, Tef-
lon® Jacket
-N No
Attachment
-S
Stainless
Steel Sash
Chain
-SK
Nylon Rope
With Slip
Knot
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
-T
Stainless
Steel Wire
Rope, No
Jacket
-U
Stainless
Steel Wire
Rope,
Polyurethane
Jacket
5. ADDITIONAL ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
Large
Ring
18 – .695 (17.65) I.D.
21 – .885 (22.48) I.D.
23 –1.275 (32.38) I.D.
24 –1.375 (34.92) I.D.
25 –1.530 (38.86) I.D.
Assembly Instructions for
Protection Cap, see page 100.
FEC
2M803
E
Micro38999
67
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M803 1/4 Turn Bayonet Coupling
Protective Cap 2M660-082 and 2M660-083
Shell
Size
A Max.
in. mm.
5 .620 15.75
6 .620 15.75
7 .620 15.75
8 .690 17.53
9 .760 19.30
10 .850 21.59
12 .940 23.88
14 1.170 29.72
15 1.230 31.24
Shell
Size
B Max.
in. mm.
6 .541 13.74
7 .618 15.70
9 .743 18.87
12 .892 22.66
MATERIALS
Cover Aluminum alloy or stainless steel
Gasket Fluorosilicone rubber
Wire, Hardware Stainless steel, passivated
LENGTH
± .25 6.35
.633 16.08 MAX
GASKET
A DIA.
LENGTH
± .25 6.35
.700 17.78
MAX
.525 13.34
MAX
GASKET
B DIA.
.791 20.1 MAX
2M660-082 2M660-083
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
68
2M Series 801 Dual-Start Acme Threads
General Information
2M
Amphenol’s 2M Micro38999 Connector Series…
The New Aerospace Standard
Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999 series are
an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and
performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn’t mean sacricing
ruggedness. With almost 2,000,000 congurations in every termination style and a full complement of
accessories available right out of the catalog, customization has never been easier. Smarter, faster and
smaller: Amphenol’s 2M… the only connector you’ll ever need.
2M801 Features
Heavy Dual-Start ACME Thread
Most durable of the 2M series
Up to 2,000 mating cycles
Two Plug Styles
Ratcheting Anti-Decoupling Plug
Free-Spinning Plug
2M801 MATERIALS AND FINISHES
Shells Aluminum Alloy or Stainless Steel
Contacts Copper Alloy, gold plated
Insulators Polyphenylene Sulde (PPS)
Contact Retention Beryllium Copper Alloy
Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber
2M VS 38999
SPECIFICATION 2M801 MIL-DTL 38999
Signal Count 1 to 130 1 to 187
Insulation Resistance 5,000 megaohms min 5,000 megaohms min
Operating Temperature -65°C to +150°C -65°C to +175°C
Shock 300 G ± 15 300 G ± 15
Vibration "43.9 G Random
60.0 G Sine"
"43.9 G Random
60.0 G Sine"
Shielding Effectiveness "55 dB min. from
100 MHz to 1000 MHz"
"50 dB min. from
100 MHz to 1000 MHz"
Durability 500 mating cycles 500 mating cycles
Shell to Shell Conductivity 2.5 mV drop max 2.5 mV drop max
Contacts Per AS39029 Per AS39029
Why 2M801?
2M801 is generally considered a legacy series and is mostly inactive for new designs. Its successor, the
2M805 series, has a number of important improvements, including a triple-start thread (which reduces the
number of turns it takes to fully mate the connectors) and an EMI band (which increases shell-to-shell
conductivity and greatly improves signal shielding). You should choose 2M801 if you’re looking to maintain
compatibility or interoperability with existing technology or cables.
Page Guide
Order ....................... F-69
Weight ..................... F-70
Plugs............. .......... F-71
Jam Nut .................. F-72
Square Flange ......... F-73
In-Line ..................... F-74
Jam Nut &
Sq. Flange ............... F-75
PCB Right Angle
Jam Nut ................... F-76
PCB Double Flange .. F-77
Protection Caps ....... F-78-80
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 69
2M801 Dual-Start ACME Threads
Ordering Guide for 2M801
Receptacle View
Plug View
3. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
CAnodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
MElectroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
NF Olive Drab
Cadmium
MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
BEN Black Electroless
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
6. KEYING
Part #
A150° 210°
B75° 210°
C95° 230°
D140° 275°
E75° 275°
F95° 210°
1. 2. 3. 4. 5. 6.
SERIES SHELL STYLE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING
2M801-007 -01 C 5-3 P A
1. SERIES
Type Part # Description
CRIMP
PLUG
2M801-007 Plug with Integral
Backshell
2M801-008 Plug with Accessory Threads
RECEPTACLE
2M801-009 Receptacle with Integral Back-
shell
2M801-010 Receptacle with
Accessory Threads
2. SHELL STYLE
Part # Desciption
PLUG
-16 Anti-Decoupling
-26 Self-Locking Ratchet
RECEPTACLE
-01 In-Line**
-02 Square Flange
-07 Jam Nut
PCB/SOLDER
-02 Square Flange
-07 Jam Nut*
-12 Square Flange w/non-
locking Clinch Nuts
-22 Square Flange w/ lock-
ing Clinch Nuts
4. SHELL SIZE-INSERT ARRANGEMENT
See Table on pages 7-20
5. CONTACTS
Style Part # Description
CRIMP
PPin
SSocket
APin-Less Contacts
BSocket-Less Contacts
PCB/SOLDER
PCB/SOLDER
PPin-PCB
SSocket-PCB
EPin-Solder Cup
FSocket-Solder Cup
*add "-501" as a sufx to the Jam Nut Part number
to include a Hex Nut instead of a Spanner Nut.
PCB/SOLDER
PCB/ SOLDER
2M801-011
Receptacle for Solder Cup or
PCB Termination with Epoxy
Potting
2M801-033
Receptacle with Solder Cup or
PCB Termination with Special
Sealing for Open Face (unmated)
Water Immersion Requirements.
100% Leak Tested. To maintain a
helium leak rate of 1-10-4 cc/sec.
pressure differential from
-55°C to 150° C.
2M801-075
Receptacle with Standoff
Flange for Mechanical PCB
Strain Relief
RIGHT ANGLE PCB
2M801-023 Receptacle w/ Right Angle PCB
For additional assistance building a part number and for 3D models, please visit
www.amphenol-aerospace.com to access our 2M congurator.
RIGHT ANGLE PCB
-07 Jam Nut*
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
70
2M Series 801 Dual-Start Acme Threads
Connector Weights
Insert
Arrg.
Plug Jam Nut
Recept.
Crimp
Jam Nut
Recept.
PCB
Sq. Flange
Recept.
Crimp
Sq. Flange
Recept.
PCB
5-3P 4.4 3.4 3.6 2.0 2.2
5-3S 4.5 3.5 3.7 2.0 2.4
6-1P 5.6 4.3 4.6 2.7 2.9
6-1S 5.9 4.6 4.9 3.0 3.2
6-4P 5.6 4.3 4.6 2.7 2.9
6-4S 5.8 4.5 4.7 2.8 3.0
6-7P 5.4 4.1 4.6 2.9 3.4
6-7S 5.6 4.4 4.7 3.2 3.5
7-1P 7.8 6.5 7.2 4.5 5.2
7-1S 8.3 7.0 7.7 5.0 5.7
7-10P 7.6 6.3 7.7 4.3 5.0
7-10S 8.0 6.7 7.0 4.7 5.2
8-2P 8.9 7.7 7.2 5.6 6.8
8-2S 9.6 8.4 8.7 6.3 7.5
8-13P 8.3 7.1 9.4 5.0 6.2
8-13S 8.9 7.6 8.1 5.6 6.5
8-200P 9.2 8.0 8.5 5.9 7.1
8-200S 9.8 8.6 9.0 6.5 7.7
9-4P 10.9 8.7 10.7 7.6 8.6
9-4S 11.8 10.6 11.6 8.5 9.5
9-19P 10.1 7.9 9.2 5.8 7.1
9-19S 10.9 8.7 9.7 6.6 7.6
9-200P 10.4 9.2 10.2 7.1 8.1
9-200S 11.4 10.2 11.2 8.1 9.1
9-201P 9.6 8.4 9.4 6.6 7.6
9-201S 11.5 10.3 11.3 8.2 9.2
10-5P 15.8 12.6 13.5 14.1 12.8
10-5S 17.1 13.9 14.8 15.4 14.1
10-26P 14.2 11.0 11.9 12.5 8.7
10-26S 15.3 12.1 12.5 16.7 9.2
10-200P 15.0 11.8 12.7 13.3 10.0
10-200S 16.3 13.1 14.0 14.6 11.3
10-201P 15.3 12.1 13.3 13.6 10.3
Insert
Arrg.
Plug Jam Nut
Recept.
Crimp
Jam Nut
Recept.
PCB
Sq. Flange
Recept.
Crimp
Sq. Flange
Recept.
PCB
10-201S 16.7 13.5 14.4 15.0 11.7
10-202P 14.9 11.7 12.6 13.2 9.9
10-202S 16.3 13.1 14.0 14.6 11.3
13-2P 18.9 17.2 17.2 17.2 15.1
13-2S 20.4 18.7 18.7 18.7 16.6
13-3P 19.8 18.1 18.1 18.1 16.0
13-3S 21.4 19.7 19.7 19.7 17.6
13-7P 20.0 18.3 18.3 18.3 16.2
13-7S 22.4 20.7 20.7 20.7 18.6
13-37P 18.4 16.7 16.7 16.7 14.6
13-37S 19.9 17.6 17.6 17.6 15.5
13-200P 19.0 17.3 17.3 17.3 15.2
13-200S 21.1 19.4 19.4 19.4 17.3
13-201P 19.1 17.4 174 17.4 15.3
13-201S 21.3 19.6 19.6 19.6 17.5
16-5P 28.5 22.6 24.4 25.4 23.0
16-5S 31.2 25.3 28.1 28.1 25.7
16-12P 29.2 23.3 26.1 26.1 23.7
16-12S 32.5 26.6 29.4 29.4 27.0
16-55P 26.5 20.6 24.3 24.3 21.9
16-55S 29.2 23.3 26.1 26.1 23.7
17-7P 29.8 27.0 29.4 29.4 25.2
17-7S 33.0 30.2 32.6 32.6 28.4
17-14P 32.6 29.8 32.2 32.2 28.0
17-14S 32.3 29.5 31.9 31.9 27.7
17-85P 28.1 23.2 29.0 29.0 25.3
17-85S 31.0 26.2 30.6 30.6 26.4
21-12P 35.0 31.4 34.4 26.4 31.4
21-12S 39.6 36.0 39.0 31.0 36.0
21-22P 37.3 33.7 36.7 28.7 33.7
21-22S 43.6 40.0 43.0 35.0 40.0
21-130P 32.9 29.3 32.3 24.3 29.3
21-130S 39.4 35.8 38.8 30.8 35.8
SERIES 2M801 MAXIMUM CONNECTOR WEIGHT IN GRAMS
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 71
2M801 Dual-Start ACME Threads Plug
2M801-007 and 2M801-008
B THREAD
C DIA
KNURLES
B THREAD
D THREAD
.825 22.73 MAX
2 SAFETY WIRE
HOLES AT 180°
SHIELD
TERMINATION
A DIA
MASTER
KEY
.895 22.73 MAX
(Size 5 to 10)
1.040 26.42 MAX
(Size 13 to 21)
(Size 5 to 10)
.975 24.765 MAX
(Size 13 to 21)
Shell
Size
Style 16 Style 26
B Thread
C Dia. D Thread
UNEF-2A
A Dia. A Dia.
in. mm. in. mm. in. mm.
5 .545 13.84 .660 16.76 .3125-.05P-.1L-2B .245 6.22 .2500-32
6 .610 15.49 .710 18.03 .3750-.05P-.1L-2B .290 7.37 .3125-32
7 .695 17.65 .790 20.07 .4375-.05P-.1L-2B .390 9.91 .4375-28
8 .750 19.05 .860 21.84 .5000-.05P-.1L-2B .445 11.30 .5000-28
9 .810 20.57 .920 23.37 .5625-.05P-.1L-2B .500 12.70 .5625-24
10 .890 22.61 .985 25.02 .6250-.05P-.1L-2B .560 14.22 .6250-24
13 1.060 26.92 1.150 29.21 .8125-.1P-.2L-2B .650 16.51 .6875-24
16 1.250 31.75 1.345 34.16 1.0000-.1P-.2L-2B .805 20.45 .9375-20
17 1.310 33.27 1.400 35.56 1.0625-.1P-.2L-2B .850 21.59 .9375-20
21 1.560 39.62 1.660 42.16 1.3125-.1P-.2L-2B 1.135 28.83 1.1875-18
2M801-007-16
2M801-007-26
2M801-008-16
2M801-008-26
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
72
2M801 Dual-Start ACME Threads Jam Nut
2M801-009-07 and 2M801-010-07
Shell
Size
A Dia. B Flat C Flat
D Thread E Thread
F Dia. G Thread
UNEF-2Ain. mm. in. mm. in. mm. in. mm.
5 .575 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 UN-2A .245 6.22 .2500-32
6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 UNEF-2A .290 7.37 .3125-32
7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 UN-2A .390 9.91 .4375-28
8 .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 UN-2A .445 11.30 .5000-28
9 .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A .6250-28 UN-2A .500 12.70 .5625-24
10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 UN-2A .560 14.22 .6250-24
13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 UN-2A .650 16.51 .6875-24
16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 UN-2A .805 20.45 .9375-20
17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.125-28 UN-2A .850 21.59 .9375-20
21 1.625 41.28 1.347 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.375-28 UN-2A 1.135 28.83 1.1875-18
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±
.002
mm.
±
0.05
in.
±
.002
mm.
± 0.05
5 .356 9.04 .385 9.78
6 .416 10.57 .447 11.35
7 .542 13.77 .572 14.53
8 .542 13.77 .572 14.53
9 .602 15.29 .635 16.13
10 .666 16.62 .697 17.70
13 .851 21.62 .885 22.48
16 1.028 26.11 1.075 27.31
17 1.102 27.99 1.135 28.83
21 1.354 34.39 1.385 35.18
B FLAT
C FLAT
MASTER KEYWAY
A DIA.
D THREAD
RED BAND INDICATES FULL MATE
E THREAD
.060 1.5
1.063 27.00 MAX
.973 24.71 MAX
.928 23.57 MAX
.100 2.54 MAX
PANEL THICKNESS
.425 10.80 MAX
1.013 25.73 MAX
F DIA.
G THREAD
B DIA.
A FLAT
(Size 5 to 10)
(Size 13 to 21)
(Size 5 to 10)
(Size 13 to 21)
2M801-009-07 2M801-010-07
B DIA.
A FLA
T
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 73
2M801 Dual-Start ACME Threads Square Flange
Receptacle 2M801-009-02 and 2M801-010-02
Shell
Size
A B BSC C Dia. D Dia.
E Thread
F Dia.
G Thread
UNEF-2Ain. mm. in. mm. in. mm.
in. ±
.003
mm.
± .08 in. mm.
5 .530 13.46 .363 9.22 .680 17.27 .093 2.36 .3125-.05P-.1L-2A .245 6.22 .2500-32
6 .590 14.99 .423 10.74 .750 19.05 .093 2.36 .3750-.05P-.1L-2A .290 7.37 .3125-32
7 .650 16.51 .483 12.27 .850 21.59 .093 2.36 .4375-.05P-.1L-2A .390 9.91 .4375-28
8 .712 18.08 .545 13.84 .940 23.88 .093 2.36 .5000-.05P-.1L-2A .445 11.30 .5000-28
9 .850 21.59 .607 15.42 1.125 28.58 .128 3.25 .5625-.05P-.1L-2A .500 12.70 .5625-24
10 .890 22.61 .670 17.02 1.190 30.23 .128 3.25 .6250-.05P-.1L-2A .560 14.22 .6250-24
13 1.030 26.16 .812 20.62 1.375 34.93 .128 3.25 .8125-.1P-.2L-2A .650 16.51 .6875-24
16 1.219 30.96 .981 24.92 1.625 41.28 .128 3.25 1.0000-.1P-.2L-2A .805 20.45 .9375-20
17 1.280 32.51 1.060 26.92 1.700 43.18 .128 3.25 1.0625-.1P-.2L-2A .850 21.59 .9375-20
21 1.430 36.32 1.205 30.61 1.940 49.28 .128 3.25 1.3125-.1P-.2L-2A 1.135 28.83 1.1875-18
PANEL CUTOUT
Shell
Size
A Dia. B Dia. C Dia.
in. mm. in. mm. in. mm.
5 .330 8.38 .363 9.22 .093 2.36
6 .390 9.91 .423 10.74 .093 2.36
7 .450 11.43 .483 12.27 .093 2.36
8 .510 12.95 .545 13.84 .093 2.36
9 .575 14.61 .607 15.42 .128 3.25
10 .640 16.26 .670 17.02 .128 3.25
13 .825 20.96 .812 20.65 .128 3.25
16 1.015 25.78 .981 24.92 .128 3.25
17 1.075 27.31 1.060 26.92 .128 3.25
21 1.325 33.66 1.205 30.61 .128 3.25
B BSC
MASTER KEYWAY
A SQ
B BSC
C DIA.
4X D
DIA.
THRU
.900 22.86 MAX
.800 20.32 MAX
.425
10.80 MAX.855 21.72 MAX
.380
9.65 MAX
.755 19.18 MAX
.060 1.52
.100 2.54
F DIA.
RED BAND INDICATES FULL MATE
E THREAD
MAX PANEL
THICKNESS
G THREAD
C DIA.± .003
0.08
A DIA.
(Size 5 to 10)
(Size 5 to 10)
(Size 13 to 21)
(Size 13 to 21)
2M801-009-02 2M801-010-02
C DIA.
± .003
0.08
B BSC
A DIA.
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
74
2M801 Dual-Start ACME Threads In-Line
2M801-009-01 and 2M801-010-01
Shell
Size
A Dia. B Flat
C Thread
D Dia. E Thread
UNEF-2Ain. mm. in. mm. in. mm.
5 .355 9.02 .325 8.13 .3125-.05P-.1L-2A .245 6.22 .2500-32
6 .415 10.54 .385 9.78 .3750-.05P-.1L-2A .290 7.37 .3125-32
7 .480 12.19 .445 11.30 .4375-.05P-.1L-2A .390 9.91 .4375-28
8 .540 13.72 .510 12.95 .5000-.05P-.1L-2A .445 11.30 .5000-28
9 .605 15.37 .575 14.61 .5625-.05P-.1L-2A .500 12.70 .5625-24
10 .665 16.89 .635 16.13 .6250-.05P-.1L-2A .560 14.22 .6250-24
13 .855 21.72 .825 20.96 .8125-.1P-.2L-2A .650 16.51 .6875-24
16 1.040 26.42 1.010 25.65 1.0000-.1P-.2L-2A .805 20.44 .9375-20
17 1.110 28.19 1.070 27.18 1.0625-.1P-.2L-2A .850 21.59 .9375-20
21 1.405 35.69 1.385 35.18 1.3125-.1P-2L-2A 1.135 28.83 1.1875-18
MASTER
KEYWAY
RED BAND INDICATES FULL MATE
C THREAD
.060 1.5
D DIA.
.890 22.61 MAX
.790 20.07 MAX
A DIA.
B FLAT
.415 10.54
MAX
E THREAD
.855 21.72 MAX
.755 19.18 MAX
(Size 5 to 10)
(Size 5 to 10)
(Size 13 to 21)
(Size 13 to 21)
.380
9.65 MAX
2M801-009-01 2M801-010-01
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 75
2M801 Dual-Start ACME Threads
Jam Nut and Square Flange 2M801-011 and 2M801-033
Shell
Size
A Dia. B Flat C Flat
D Thread E Thread
F Dia. G Sq. H BSC J Dia.
in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm.
5 .575 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 .244 6.20 .530 13.46 .363 9.22 .680 17.27
6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 .330 8.38 .590 14.99 .423 10.74 .750 19.05
7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 .432 10.97 .650 16.51 .483 12.27 .850 21.59
8 .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 .493 12.52 .712 18.08 .545 13.84 .938 23.88
9 .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A .6250-28 .551 14.00 .850 21.56 .607 15.42 1.125 28.58
10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 .620 15.75 .890 22.61 .670 17.02 1.188 30.23
13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 .703 17.86 1.030 26.16 .812 20.62 1.375 34.93
16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 .863 21.92 1.219 30.96 .981 24.92 1.625 41.28
17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.1250-28 .912 23.16 1.280 32.51 1.060 26.92 1.700 43.18
21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.3750-28 1.170 29.72 1.565 36.32 1.322 33.58 2.100 49.28
PANEL CUTOUT
Shell
Size
A Dia. B Dia. C Dia. D Flat E Dia.
in. mm. in. mm. in. mm.
in.
±.002
mm.
± 0.05
in.
±.002
mm.
± 0.05
5 .330 8.38 .363 9.22 .093 2.36 .356 9.04 .385 9.78
6 .390 9.91 .423 10.74 .093 2.36 .416 10.57 .447 11.35
7 .450 11.43 .483 12.27 .093 2.36 .542 13.77 .572 14.53
8 .510 12.95 .545 13.84 .093 2.36 .542 13.77 .572 14.53
9 .575 14.61 .607 15.42 .128 3.25 .602 15.29 .635 16.13
10 .640 16.26 .670 17.02 .128 3.25 .666 16.92 .697 17.70
13 .825 20.96 .812 20.65 .128 3.25 .851 21.62 .885 22.48
16 1.015 25.78 .981 24.92 .128 3.25 1.028 26.11 1.075 27.31
17 1.075 27.31 1.060 26.92 .128 3.25 1.102 27.99 1.135 28.83
21 1.330 33.78 1.322 33.58 .128 3.25 1.354 34.39 1.385 35.18
E DIA.
D FLAT
C DIA. ± .003 0.08
B BSC
A DIA.
F DIA
L DIA.
.125 3.18 MIN
.125 3.18 MIN
.025
.360 ± .015
PC TAIL
MASTER
KEYWAY
B FLAT
C FLAT
A DIA.
.060 1.5
.913 23.19 MAX
.823 20.90 MAX
RED BAND INDICATES FULL MATE
D THREAD
E THREAD
.280 7.1 MAX
4X DIA. K THRU
J DIA.
G SQ
H BSC .060 1.5
.745 18.923 MAX
.645 16.383 MAX
RED BAND INDICATES FULL MATE
D
THD
F DIA.
L DIA.
.025
PC TAIL
.280 7.1 MAX
.100 2.54 MAX PANEL THICKNESS
.100 2.54 MAX PANEL
THICKNESS
SOLDER
CUP
SOLDER
CUP
.428 ± .015
(Size 5 to 10)
(Size 5 to 10)
(Size 13 to 21)
(Size 13 to 21)
2M801-011-07
2M801-033-07
2M801-011-02
2M801-033-02
E DIA.
D FLAT
C DIA.
± .003
0.08
B BSC
A DIA.
JAM NUT 07
SQUARE FLANGE 02
Shell
Size
K Dia. L Dia. Tail
Dia.in. mm.
5 .093 2.36 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .093 2.36
7 .093 2.36
8 .093 2.36
9 .128 3.25
10 .128 3.25
13 .128 3.25
16 .128 3.25
17 .128 3.25
21 .128 3.25
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
76
2M801 Dual-Start Right Angle PCB
Jam Nut Connector 2M801-023-07
Shell
Size
A B C Dia.
D Thread E Thread
F G H
in.
±.005
mm.
±.0.13 in. mm. in. mm. in. mm.
in.
±.035
mm.
±0.89 in. mm.
5-3 .350 8.89 .548 13.92 .575 14.61 .3125-.05P-.1L-2A .3750-28 UN-2A .225 5.72 .275 6.99 .260 6.60
6-4 .410 10.41 .598 15.19 .635 16.13 .3750-.05P-.1L-2A .4375-28 UNEF-2A .225 5.72 .265 6.73 .345 8.76
6-7 .410 10.41 .598 15.19 .635 16.13 .3750-.05P-.1L-2A .4375-28 UNEF-2A .225 5.72 .265 6.73 .345 8.76
7-10 .536 13.61 .726 18.44 .755 19.18 .4375-.05P-.1L-2A .5625-32 UN-2A .296 7.52 .273 6.93 .345 8.76
8-2 .538 13.67 .728 18.49 .758 19.25 .5000-.05P-.1L-2A .5625-32 UN-2A .319 8.10 .316 .803 .490 12.45
8-13 .538 13.67 .728 18.49 .758 19.25 .5000-.05P-.1L-2A .5625-32 UN-2A .319 8.10 .316 8.03 .490 12.45
9-19 .596 15.14 .793 20.14 .833 21.16 .5625-.05P-.1L-2A .6250-28 UN-2A .360 9.14 .275 6.99 .490 12.45
Shell
Size
J K L N P
in. mm. in. mm. in. mm.
in.
±.002
mm.
±.0.05
in.
±.005
mm.
±0.13
5-3 .165 4.19 .310 7.87 .490 14.45 .357 9.07 .385 9.78
6-4 .187 4.75 .408 10.36 .589 15.19 .418 10.62 .448 11.37
6-7 .187 4.75 .408 10.36 .589 15.19 .418 10.62 .448 11.37
7-10 .170 4.32 .452 11.48 .710 18.03 .544 13.82 .573 14.55
8-2 .230 5.84 .490 4.31 .710 18.03 .544 13.82 .573 14.55
8-13 .230 5.84 .490 12.45 .710 18.03 .544 13.82 .573 14.55
9-19 .342 8.69 .600 15.24 .800 20.32 .603 15.32 .635 16.13
P DIA.
N FLAT
MASTER
KEYWAY
FLAT
MASTER KEYWAY
FLAT RED FULL MATE
INDICATOR BAND
B
FLATS
A
L
K
MASTER
KEYWAY
H
J
F
FLAT
C DIA. G
.020 ± .002
(0.51 ± 0.05)
D THREAD
E THREAD .100 (2.54) MAX
PANEL THICKNESS
.055/.065
(1.40/1.65)
.630
(16.00)
MAX#2-56 THREADED
INSERT 2 PLCS.
8-13
MASTER KEYWAY LOCATION
5-3, 6-4, 6-7, 7-10, AND 9-19
MASTER KEYWAY LOCATION
MASTER KEYWAY IS LOCATED AT TOP DEAD CENTER FOR ALL
ARRANGEMENTS EXCEPT FOR THE 8-13.
P DIA.
N FLAT
PANEL CUTOUT
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 77
2M801 Dual-Start PCB Jam Nut, Double Flange
Receptacle 2M801-075
Shell
Size
A Dia. B Flat C Flat
D Thread E Thread
K Dia.
in. mm. in. mm. in. mm. in. mm.
5 .575 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 .844 21.43
6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 .900 22.86
7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 NA NA
8 .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 NA NA
9 .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A .6250-28 1.000 25.4
10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 NA NA
13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 NA NA
16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 NA NA
17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.1250-28 NA NA
21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.3750-28 NA NA
C FLAT
2 PLACES
D THREAD
RED FULL MATE
INDICATOR BAND
E THREAD
A
B FLAT
Ø A
A
MAIN
KEYWAY
.377± .015
PC-TAIL STICKOUT
Ø .019± .002
Ø K
.232
.477± .002
.100 MAX
PANEL THICKNESS
XX
XX
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
78
2M801 Protection Caps
Ordering Guide for Metal Protection Cap 2M667-217 and 218
2M801 Double Start Protective Caps are
available in plug and receptacle versions.
Protective caps keep the connector interface
dry and clean while not in use. Caps come in a
variety of materials, lanyard styles and lengths to
accommodate specic design requirements.
1. 2. 3. 4. 5. 6.
SERIES SERVICE
CLASS
ATTACHMENT
TYPE
CONNECTOR
SHELL SIZE
ATTACHMENT
CODE
ATTACHMENT
LENGTH IN INCHES
2M667-21X -NF -S 5 04 -5
4. CONNECTOR
SHELL SIZE
Part #
5
6
7
8
9
10
13
16
17
21
2. SERVICE CLASS
Material Part # Description RoHS
ALUMINUM
-C Black Anodized
(Non-conductive)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-M Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-NF Olive Drab
Cadmium
-MT Durmalon
(Ni PTFE)
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZN Olive Drab Zinc
Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZNU Black Zinc Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
STAIN-
LESS
STEEL
-Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
-ZM Electroless Nickel
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
1. SERIES
Part # Description
2M667-217 Protection Caps
2M801 Plugs
2M667-218 Protection Caps
2M801 Receptacles
5. ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
Small
Ring
01 –.126 (3.20) I.D.
02 –.145 (3.68) I.D.
04 –.188 (4.78) I.D.
06 –.197 (5.00) I.D.
For Shell
Size
Large
Ring
14 –.385 (9.78) I.D. 5
15 –.445 (11.30) I.D. 6
16 –.570 (14.48) I.D. 7, 8
17 –.635 (16.13) I.D. 9
18 –.695 (17.65) I.D. 10
19 –.885 (22.48) I.D. 13
20 –1.070 (27.17) I.D. 16
21 –1.135 (28.83) I.D. 17
24 –1.375 (34.94) I.D. 21
Split
Ring
50 –.420 (10.67) I.D
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
6. ATTACHMENT LENGTH
IN INCHES
-5 Inch Length
Omit for attachment Type N
(No Attachment)
Example "-5" equals ve inch
length
2M801 FEATURES INCLUDE:
Aluminum or Stainless Steel Bodies
Rubber Gaskets for Environmental Sealing
Stainless Steel Fittings
Variety of attachments
3. ATTACHMENT TYPE
Part # Description
-G Nylon Rope
-H
Stainless
Steel Wire
Rope, Tef-
lon® Jacket
-N No
Attachment
-S
Stainless
Steel Sash
Chain
-SK
Nylon Rope
With Slip
Knot
(SEE ORDERING INFORMATION)
LENGTH
SOLID RING
LUG TERMINAL
CABLE TIE (WS)
NO LUG, FUSED END (00)
SLIP KNOT (SK)
.50 DIA.
REF
LENGTH MEASURED
AT .50 DIAMETER
A DIA.
.56 14.2
.94 23.9
B DIA.
.725 18.42
C
DIA. .30 7.6
D DIA.
2M809-083
PLUG COVER
2M809-087
RECEPTACLE COVER
-T
Stainless
Steel Wire
Rope, No
Jacket
-U
Stainless
Steel Wire
Rope,
Polyurethane
Jacket
5. ADDITIONAL ATTACHMENT CODE
Large
Ring
22 –1.210
(30.73) I.D.
25 –1.530
(38.86) I.D.
23 –1.275
(32.39) I.D.
Assembly Instructions for
Protection Cap, see page 100.
GEC
2M801
F
Micro38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 79
2M801 Dual-Start ACME Threads
Metal Protective Cap 2M667-217
Shell
Size
A Max. B Max.
Cin. mm. in. mm.
5 .463 11.76 .550 13.97 .3125-.05P-1L
6 .523 13.28 .613 15.57 .3750-.05P-1L
7 .588 14.94 .700 17.78 .4375-.05P-1L
8 .648 16.46 .758 19.25 .5000-.05-.1L
9 .713 18.11 .813 20.65 .5625-.05P-.1L
10 .773 19.63 .893 22.68 .6250-.05P-1L
13 .963 24.46 1.063 27.00 .8125-.1P-.2L
16 1.148 29.16 1.257 31.93 1.0000-.1P-.2L
17 1.213 30.81 1.313 33.35 1.0625-.1P-.2L
21 1.473 37.41 1.563 39.70 1.3125-.1P-.2L
MATERIALS
Cover Aluminum alloy or stainless steel
Gasket Silicone rubber
Wire, Hardware Stainless steel, passivated
GASKET
C THREAD -2A
A MAX
.655
16.64 MAX
LENGTH
± .25 6.4
GASKET
.615
15.62 MAX
.660
16.77 MAX
LENGTH
± .25 6.4
B
C THREAD
-2B
2M667-217 (PLUG)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M801
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
80
2M801 Dual-Start ACME Threads
Metal Protective Cap 2M667-218
Shell
Size
A Max. B Max.
Cin. mm. in. mm.
5 .463 11.76 .550 13.97 .3125-.05P-1L
6 .523 13.28 .613 15.57 .3750-.05P-1L
7 .588 14.94 .700 17.78 .4375-.05P-1L
8 .648 16.46 .758 19.25 .5000-.05-.1L
9 .713 18.11 .813 20.65 .5625-.05P-.1L
10 .773 19.63 .893 22.68 .6250-.05P-1L
13 .963 24.46 1.063 27.00 .8125-.1P-.2L
16 1.148 29.16 1.257 31.93 1.0000-.1P-.2L
17 1.213 30.81 1.313 33.35 1.0625-.1P-.2L
21 1.473 37.41 1.563 39.70 1.3125-.1P-.2L
MATERIALS
Cover Aluminum alloy or stainless steel
Gasket Silicone rubber
Wire, Hardware Stainless steel, passivated
GASKET
C THREAD -2A
A MAX
.655
16.64 MAX
LENGTH
± .25 6.4
GASKET
.615
15.62 MAX
.660
16.77 MAX
LENGTH
± .25 6.4
B
C THREAD
-2B
2M667-218 (RECEPTACLE)
HEC
Hermetic
G
Micro38999
81
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.comContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Hermetic
General Information
2M
Amphenol’s 2M Micro38999 Connector Series…
The New Aerospace Standard
Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999
series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed
most environmental and performance requirements listed in MIL-DTL-38999, so modernizing
your equipment doesn’t mean sacricing ruggedness. With almost 2,000,000 congurations in
every termination style and a full complement of accessories available right out of the catalog,
customization has never been easier. Smarter, faster and smaller: Amphenol’s 2M… the only
connector you’ll ever need.
Why 2M Hermetic?
2M Series of Hermetic Receptacles provide superior sealing of 1x10-7 cc/second helium leak rate and are
100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused
to stainless steel shells and nickel iron alloy contacts.
Page Guide
2M805
Order ...................... G-82
Flange Mount .......... G-83
Solder Mount...... .... G-84
Jam Nut .................. G-85
2M804
Order ...................... G-86
Rear Panel Jam ...... G-87
Front Panel Jam ...... G-88
2M803
Order ...................... G-89
Flange Mt. / Jam .... G-90
2M801
Order ...................... G-91
Jam Nut .................. G-92
Square Flange ........ G-93
Weld Mount ............ G-94
Hermetic
HEC
Hermetic
G
82 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Hermetic Receptacle
Ordering Guide for 2M805-006
2M805 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100%
tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel
shells and iron alloy contacts.
2M805 FEATURES INCLUDE:
Low prole shells for minimum box protrusion
Shell Standoffs for PC Board washout
Non-removable PC and/or Solder cup contacts
Hermetic Sealing
Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically
sealed connectors.
Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal.
Please contact the factory for availability on the interfacial seal.
Receptacle View
3. SERVICE CLASS
Material Part # Description RoHS
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZL Nickel Plated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
6. KEYING
Part #
A150° 210°
B75° 210°
C95° 230°
D140° 275°
1. 2. 3. 4. 5. 6.
SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING
2M805-006 -07 Z1 12-26 C A
Example Part Number
1. SERIES
Part # Description
2M805-006 Hermetic Receptacle
2. SHELL SIZE
Part # Desciption
-02 Square Flange
-03 Weld Mount (only
available in Z1
Finish)
-07 Jam Nut for Rear
Panel Mounting
Receptacle
4. SHELL SIZE-INSERT ARRANGEMENT
See Table on pages 7-20
5. CONTACTS
Part # Description
PPin- Solder Cup
CPin-PC Tail
H
Pin, Solder Cup-
Without Interfacial
Seal
YPin, PC Tail- Without
Interfacial Seal
HEC
Hermetic
G
Micro38999
83
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Flange Mount Hermetic
2M805-006-02
MASTER
KEYWAY
A SQ
B BSC
C DIA.
4X D DIA.
RED BAND
INDICATES
FULL MATE
E THREAD
.060
1.52
.125 3.18 MIN
PC TAIL CONTACT
.820
22.61 MAX
.280
7.11
MAX
.025
.100 2.54 MAX PANEL
THICKNESS
0.64
F DIA.
G DIA.
SOLDER CUP CONTACT
2M805-006-02
Shell
Size
A Sq. B BSC. C Dia. D Dia.
E Threads
F Dia.
G PC Tail Dia. in. mm. in. mm. in. mm.
in.
±.003
mm.
±.08 in. mm.
8 .853 21.67 .660 16.76 1.153 29.29 .091 2.31 .5000-.1P-.3L-TS-2A .330 8.38 #23
.018/.022
0.46/0.56
#20/20HD
.024/.028
0.64/0.69
#16
.060/.064
1.521/1.63
#12
.092/.096
2.34/2.44
9 .916 23.27 .723 18.36 1.233 31.32 .091 2.31 .5625-.1P-.3L-TS-2A .432 10.97
10 .978 24.84 .785 19.94 1.333 33.86 .091 2.31 .6250-.1P-.3L-TS-2A .493 12.52
11 1.042 26.47 .848 21.54 1.413 35.89 .091 2.31 .6875-.1P-.3L-TS-2A .551 14.00
12 1.102 27.99 .909 23.09 1.503 38.18 .091 2.31 .7500-.1P-.3L-TS-2A .622 15.80
15 1.291 32.79 1.058 26.87 1.753 44.53 .125 3.18 .9375-.1P-.3L-TS-2A .703 17.86
18 1.478 37.54 1.255 31.88 2.003 50.88 .125 3.18 1.1250-.1P-.3L-TS-2A .863 21.92
19 1.540 39.12 1.327 33.71 2.097 53.26 .125 3.18 1.1875-.1P-.3L-TS-2A .912 23.16
23 1.790 45.47 1.570 39.88 2.443 62.05 .125 3.18 1.4375-.1P-.3L-TS-2A 1.163 29.54
Hermetic
HEC
Hermetic
G
84 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Solder Mount Hermetic
2M805-006-03
Shell
Size
A Dia.
B Threads
C Dia.
D PC Tail Dia.in. mm. in. mm.
8 .625 15.88 .5000-.1P-.3L-TS-2A .330 8.38 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.521/1.63
#12
.092/.096
2.34/2.44
9 .688 17.48 .5625-.1P-.3L-TS-2A .432 10.97
10 .750 19.75 .6250-.1P-.3L-TS-2A .493 12.52
11 .812 20.62 .6875-.1P-.3L-TS-2A .551 14.00
12 .875 22.23 .7500-.1P-.3L-TS-2A .620 15.78
15 1.062 26.97 .9375-.1P-.3L-TS-2A .703 17.86
18 1.250 31.75 1.1250-.1P-.3L-TS-2A .863 21.92
19 1.312 33.32 1.1875-.1P-.3L-TS-2A .912 23.16
23 1.563 39.70 1.4375-.1P-.3L-TS-2A 1.162 29.51
MASTER
KEYWAY
RED BAND
INDICATES
FULL MATE
B THREAD
.039
0.99
.125 3.18 MIN
.827
22.61 MAX
.280 7.11
MAX
.025
.100 2.54 MAX
PANEL THICKNESS
0.64
C DIA.
D DIA.
PC TAIL
CONTACT
SOLDER CUP
CONTACT
A DIA.
2M805-006-03
HEC
Hermetic
G
Micro38999
85
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M805 Tri-Start Jam Nut Hermetic
2M805-006-07
Shell
Size
A Dia. B Flat C Flat
D Threads
E Dia.
F Threads G PC Tail Dia.in. mm. in. mm. in. mm. in. mm.
8 .760 19.30 .535 13.59 .730 18.54 .5000-.1P-.3L-TS-2A .330 8.38 .5625-28 UN-2A #23
.018/.022
0.46/0.56
#20/20HD
.024/.028
0.64/0.69
#16
.060/.064 1
.521/1.63
#12
.092/.096
2.34/2.44
9 .880 22.35 .661 16.79 .850 21.59 .5625-.1P-.3L-TS-2A .432 10.97 .6875-28 UN-2A
10 .880 22.35 .661 16.79 .850 21.59 .6250-.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A
11 .955 24.26 .721 18.31 .925 23.50 .6875-.1P-.3L-TS-2A .551 14.00 .7500-28 UN-2A
12 1.060 26.92 .784 19.91 1.035 26.29 .7500-.1P-.3L-TS-2A .620 15.78 .8125-28 UN-2A
15 1.203 30.56 .970 24.64 1.173 29.79 .9375-.1P-.3L-TS-2A .703 17.86 1.0000-28 UN-2A
18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250-.1P-.3L-TS-2A .863 21.92 1.1875-28 UN-2A
19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875-.1P-.3L-TS-2A .912 23.16 1.2500-28 UN-2A
23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375-.1P-.3L-TS-2A 1.162 29.51 1.5000-28 UN-2A
PANEL CUTOUT FOR JAM NUT
Shell
Size
A Flat B Dia
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
8 .543 13.79 .572 14.53
9 .669 16.99 .698 17.73
10 .669 16.99 .698 17.73
11 .729 18.51 .760 19.30
12 .792 20.17 .822 20.88
15 .978 24.84 1.010 25.65
18 1.155 29.34 1.198 30.43
19 1.231 31.27 1.260 32.00
23 1.480 37.59 1.510 38.35
B FLAT
C FLAT
TYP
MASTER
KEYWAY
A DIA.
RED BAND
INDICATES
FULL MATE
D THREAD F THREAD
.100 2.54 MAX
PANEL THICKNESS
.060 1.52
.905 22.99
MAX
.175 4.45 MAX
.125 3.18 MIN
.025 0.64
E DIA.
G DIA.
PC TAIL
CONTACT
SOLDER CUP
CONTACT
2M805-006-07
B DIA.
A FLAT
Hermetic
HEC
Hermetic
G
86 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Hermetic Receptacle
Ordering Guide for 2M804-006
Note: Please contact the factory directly for a listing of tooled interfacial seals for the hermetically sealed connectors.
Please note, Amphenol standard 2M hermetic connector are provided less the interfacial seal.
Please contact the factory for availability on the interfacial seal.
2M804 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are
100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to
stainless steel shells and iron alloy contacts.
2M804 FEATURES INCLUDE:
Low prole shells for minimum box protrusion
Shell Standoffs for PC Board washout
Non-removable PC and/or Solder cup contacts
Hermetic Sealing
Receptacle View
3. SERVICE CLASS
Material Part # Description RoHS
STAINLESS
STEEL
Z1 Passivated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
ZL Nickel Plated
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
6. KEYING
Part #
A150° 210°
B75° 210°
C95° 230°
D140° 275°
1. 2. 3. 4. 5. 6.
SERIES SHELL SIZE SERVICE CLASS SHELL SIZE-INSERT AGGMT CONTACTS KEYING
2M804-006 -07 Z1 9-19 P A
Example Part Number
1. SERIES
Part # Description
2M804-006 Hermetic Receptacle with Printed
Circuit Board Contacts or Solder
Cup Contacts.
2. SHELL SIZE
Part # Desciption
-00 Jam Nut for
Front Panel
Mounting
-07 Jam Nut for
Rear Panel
Mounting
Receptacle
4. SHELL SIZE-INSERT ARRANGEMENT
See Table pg 7-20
5. CONTACTS
Part # Description
PPin- Solder Cup
CPin-PC Tail
HPin, Solder Cup- With-
out Interfacial Seal
YPin, PC Tail- Without
Interfacial Seal
HEC
Hermetic
G
Micro38999
87
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Rear Panel Jam Nut Hermetic
2M804-006-07
Shell
Size
A Dia. C Flat D Thread
UN-2A
E Dia. F Dia.
G PC Tail Dia.in. mm. in. mm. in. mm. in. mm.
5 .773 19.63 .414 10.52 .4375-32 .274 6.96 .448 11.38 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .833 21.16 .468 11.89 .5000-32 .329 8.36 .513 13.03
7 .903 22.94 .593 15.06 .6250-28 .431 10.95 .573 14.55
8 .958 24.33 .593 15.06 .6250-28 .493 12.52 .596 15.14
9 .998 25.35 .653 16.59 .6875-28 .551 14.00 .691 17.55
10 1.083 27.51 .721 18.31 .7500-28 .619 15.72 .728 18.49
12 1.183 30.05 .843 21.41 .8750-28 .703 17.86 .883 22.43
14 1.323 33.60 .968 24.59 1.0000-28 .863 21.92 1.003 25.48
15 1.373 34.87 1.036 26.31 1.0625-20 .913 23.19 1.063 27.00
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .423 10.74 .448 11.38
6 .475 12.07 .510 12.95
7 .602 15.29 .635 16.13
8 .602 15.29 .635 16.13
9 .663 16.84 .698 17.73
10 .729 18.82 .760 19.30
12 .851 21.62 .885 22.48
14 .976 24.79 1.010 25.65
.125 3.18 MAX
F
DIA.
E
DIA.
D THREAD
PANEL THICKNESS
.957 24.31 MAX
C
FLAT
A DIA.
MASTER
KEYWAY
.682
17.32 MAX
.125 3.18 MIN
G DIA.
.025 0.64
.817 ± .015
SOLDER
CUP
PC TAIL
CONTACT
2M804-006-07
B DIA.
A FLAT
Hermetic
HEC
Hermetic
G
88 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Front Panel Jam Nut Hermetic
2M804-006-00
Shell
Size
A Dia. B Thread
UN-2A
C Dia. E Flat.
F PC Tail Dia.in. mm. in. mm. in. mm.
5 .830 21.08 .5000-32 .274 6.96 .470 11.94 #23
.018/.022
0.46/0.56
#20/20HD
.025/.027
0.64/0.69
#16
.060/.064
1.52/1.63
#12
.092/.096
2.34/2.44
6 .884 22.45 .5625-32 .329 8.36 .529 13.44
7 .994 25.25 .6875-28 .431 10.95 .663 16.84
8 .994 25.25 .6875-28 .493 12.52 .663 16.84
9 1.073 27.25 .7500-28 .551 14.00 .719 18.26
10 1.138 28.91 .8125-28 .619 15.72 .778 19.76
12 1.338 33.99 1.0000-28 .703 17.86 .969 24.61
14 1.388 35.26 1.0625-20 .863 21.92 1.019 25.88
15 1.453 36.91 1.1250-28 .913 23.19 1.113 28.27
JAM NUT PANEL CUTOUT
Shell
Size
A Flat B Dia.
in.
±.002
mm.
± 0.05
in.
±.005
mm.
± 0.13
5 .477 12.12 .510 12.95
6 .537 13.64 .635 16.13
7 .670 17.02 .635 16.13
8 .670 17.02 .698 17.73
9 .727 18.47 .760 19.30
10 .787 19.81 .885 22.48
12 .977 24.82 1.010 25.65
14 1.027 26.09 1.073 27.25
15 1.120 28.45 1.135 28.83
MASTER
KEYWAY
A DIA.
B THREAD
.300 7.62 MAX
PANEL THICKNESS
E
FLAT
.935 23.75 MAX
C
DIA.
.803
20.40 MAX
.125 3.18 MIN
PC TAIL CONTACT
F DIA.
.025 0.64
SOLDER
CUP
2M804-006-00
B DIA.
A FLAT