NG POWER TERMINALS AND CONNECTORS for the Automotive Industry TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS FOR THE AUTOMOTIVE INDUSTRY INNOVATIVE TECHNOLOGIES TE Connectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers are always working to meet complex requirements. We connect every electronic function in the vehicle - from alternative power systems to infotainment and sensor technologies. Our technologies withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life in electronic control systems. INTERCONNECTION SYSTEMS Our electrical and electronic interconnection products and solutions are used to electrically and mechanically connect wires and cables, printed circuit boards, integrated circuit packages, batteries and more ... CABLE ASSEMBLIES TE is your partner for vehicle-specific cable assemblies. We offer research and development capabilities, prototypes and samples, as well as manufacturing facilities. HYBRID & ELECTRIC MOBILITY SOLUTIONS Our technologies leverage decades of innovation and experience with high-voltage transmission and distribution. Our hybrid and electric mobility solutions include a complete line of connectors, terminals, sensors, cable assemblies, contactors, and battery connection protection to help safeguard the flow of power in hybrid and electric vehicles. Connection after connection, you can count on TE for smaller, greener, lighter and smarter solutions you can trust. PAGE II TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS SENSOR SOLUTIONS Data is critical for making vehicles safer, more connected and greener. Customers rely on our sensor technology to provide data for control, adaptation and response of vehicle functions and features that increase safety, comfort, efficiency, and more. We collaborate to provide solutions for demanding and harsh applications such as automated transmissions, engines, clutch, brake and exhaust. Our products can be found in vehicles traveling the world's roads and highways. INFOTAINMENT Our wide range of infotainment solutions are ideal for consumer port connections, high data rate applications, next-generation harness architecture, board-to-board connections and vehicle-to-vehicle communication. RELAYS From passenger comfort and infotainment to higher DC voltages and power levels to harsh environments, our relays and contactors provide critical switching functions in multiple vehicle applications. With increased contact gaps and other key design features, our relays are ideal for harsh environments such as shock and vibration. TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE III Catalog 1654363-1 Revised 10-2015 PAGE IV IP Code Elements and Significance acc. to IEC 60529 and DIN 40050 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 IP Code Elements and Significance acc. to IEC 60529 and DIN 40050 TE AUTOMOTIVE /// HP NG/POWER HPSL SEALED TERMINALS CONNECTORS AND CONNECTORS FOR THE AUTOMOTIVE INDUSTRY PAGE V Catalog 1654363-1 Revised 10-2015 PAGE VI Quality Guidelines TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Quality Guidelines TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE VII Catalog 1654363-1 Revised 10-2015 RoHS* Ready * Restriction on the Use of Hazardous Substances (RoHS) At TE Connectivity, we support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant Getting the information you need Part numbers in this catalog are RoHS Our comprehensive on-line RoHS Customer Compliant, unless marked otherwise. These Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic questions and receive a response within 24 products sold into the EU as of 1 July 2006. hours during a normal work week. Note: For purposes of this Catalog, included The Support Center also provides: within the definition of RoHS Compliant are Cross-Reference from Non-compliant to the RoHS Directive such as hand tools and Compliant Products other non-electrical accessories. Ability to browse RoHS Compliant Products in Non-RoHS Compliant our on-line catalog: These part numbers are identified with a "t" www.te.com/commerce/alt/RohsAltHome.do symbol. These products do not comply with Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above products that are clearly "Out of Scope" of the material restrictions of the European Union Directive 2002/95/EC. 5 of 6 Compliant A "l" symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/ EC because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. So whatever your questions when it comes to RoHS, we've got the answers at http://www.te.com/customersupport/rohssupportcenter/ PAGE VIII TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Conversion Tables AWG Conversion Table (Average Value) AWG Code 000000 00000 0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Diameter (Inch) Diameter (mm) F (mm2) 0.5800 14.733 170.0 0.5165 13.130 135.0 0.4600 11.684 103.8 0.4096 10.400 079.0 0.36489.270 067.5 0.32498.25 053.4 0.28937.34 042.2 0.25766.5533.7 0.22945.8226.6 0.20435.1821.0 0.18194.6216.9 0.1620 04.11513.25 0.14433.6610.25 0.12853.268.34 0.11442.906.6 0.10192.595.27 0.09072.304.15 0.08082.053.3 0.07201.832.63 0.06411.632.08 0.05711.451.65 0.05081.291.305 0.04531.141.01 0.04031.020.79 0.03590.910.65 0.03200.810.51 0.02850.720.407 0.02530.640.32 0.0226 00.570.255 0.0201 00.510.205 0.0179 00.4550.162 0.0159 00.4000.125 0.0142 00.3600.102 0.0126 00.3200.08 0.0113 00.2870.0646 0.0100 00.2540.0516 0.0089 00.2260.04 0.0080 00.2030.0324 0.0071 00.1800.0255 0.0063 00.1600.02 0.0056 00.1420.0158 0.0050 00.1270.0127 0.0045 00.1140.01 0.0040 00.1010.008 0.0035 00.0890.0062 0.0031 00.0790.0049 0.0028 00.0710.00395 0.0025 00.0640.00321 0.0022 00.0560.00246 0.00198 00.0500.00196 0.00176 00.045 0.00157 00.040 0.00140 00.036 0.00124 00.031 0.00110 00.028 0.00099 00.025 Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped. TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE IX Catalog 1654363-1 Revised 10-2015 Table of Contents Safety & Security Systems Convenience Driver Information Body & Chassis Systems NG1 Receptacle Contacts 2 l l l l l NG1 Tab Contacts 3 l l l l l NG1Plus Receptacles and Seals 4-5 l l l l l NG1Plus Tabs and Seals 6-7 l l l l l NG1 Receptacle Contacts 8 l l l l l NG1 Tab Contacts 9 l l l l l 2.8mm NGP Receptacle Unsealed Applications 10 l l l l l 2.8mm NGP Receptacle Sealed and Unsealed Applications 10 l l l l l Single Wire Seals 10 l l l l l Connectors 12 l l l l l 1- and 2-way NG1 8mm Family 13 l l l l l 1 Position 8.0mm NG1 Receptacle Housing 14 l l l l l 1 Position 8.0mm NG1 Receptacle Housing, Generation 2, with CPA 15 l l l l l 1 Position 8.0mm NG1 Receptacle Housing 16 l l l l l 1 Position 8.0mm NG1 Tab Housing 17 l l l l l 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA 18 l l l l l 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA 19 l l l l l 2 Position 8.0mm NG1Plus Receptacle Housing 20 l l l l l 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA 21 l l l l l 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA 22 l l l l l Page Powertrain Systems NG Power Terminals and Connectors NG Power Terminals and Connectors Introduction 1 Low Insertion Force 8.0mm Terminals Low Insertion Force 6.35mm Terminals 2.8mm NGP Terminals Overview NG Connector 8.0mm Sealed / Unsealed Power Housings PAGE X TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Table of Contents Page Powertrain Systems Safety & Security Systems Convenience Driver Information Body & Chassis Systems Automotive Power Distribution 2 Position 8.0mm NG1 Receptacle Connector with Slide 23 l l l l l 2 Position Insulated 8.0mm NG1 Receptacle Housing - Sealed by Position - without CPA 24 l l l l l 2 Position 8.0mm NG1 Tab Housing 26 l l l l l 2 Position 8.0mm NG1Plus Tab Housing 27 l l l l l 2 Position 8.0mm NG1 Receptacle Assembly (Interface for 8 Postion TH 0.635) 28 l l l l l 2 Position 8.0mm NG1 Tab Assembly (Interface for 8 Postion TH 0.635) 29 l l l l l 6 Position 2.8mm NGP and 1.5mm Header with Slider 30 l l l l l Lamp Housing 32 l l l l l 2 Position 6.35mm NG1 Receptacle Connector 33 l l l l l 3 Position 6.35mm NG1 Tab Connector 34 l l l l l 4 Position 6.35 NG1 Receptacle Connector 35 l l l l l 4 Position 6.35 NG1 Tab Connector 36 l l l l l 5 Position 6.35 NG1 Receptacle Connector 37 l l l l l Flag Terminal Receptacles 38 l l l l l Application Tooling 39 Numerical Index 41 TE Connectivity online 42 Global Contacts 43 Imprint 43 NG Power Terminals and Connectors Sealed / Unsealed Power Housings Low Insertion Force 6.35mm Terminals TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE XI Catalog 1654363-1 Revised 10-2015 PAGE XII NG Power Terminals and Connectors TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS POWERTRAIN SYSTEMS 4 SAFETY & SECURITY SYSTEMS 4 CONVENIENCE 4 DRIVER INFORMATION 4 BODY & CHASSIS SYSTEMS 4 NG Power Terminals and Connectors INTRODUCTION The NG family offers you terminals and housings for sealed and unsealed power applications such as n Electrical steering pump n Engine cooling fan system n Engine / Convenience fuse box Applications n Power supply n Fuse and Relay Box n Protection and switching devices n Wire to wire connection Different blade sizes are available in order to cover most of the power applications in a car: Key Features n NGP: 2.8mm n One piece design terminal family n NG: 6.3mm n Sealed and unsealed version n NG1 and NG1+: 8:00mm n Power terminal and connector n Optional CPA n Large wire range NGP 2.8 (0.5 - 6.00 mm2) NG1 8.00 (3.0 - 10.0 mm2) n High reliability n Same terminal for sealed and unsealed application (8.00mm) All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 1 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1 Receptacle Contacts Applications n n n n Sealed power connectors Engine harness Cockpit harness Fuse box 2.7 Technical Features High current capacity Compatible with single wire sealing n Reversible in housing cavity n n 8.4 Contact Resistance: <2 m 30.4 Current capacity for 40 C rise in T for Micro Alloy Copper receptacle: 3.0mm2 = 33 A 6.0mm2 = 42 A 10.0mm2 = 55 A Insertion Force: <30 N Withdrawal Force: <30 N NG1 Receptacle Contacts Insulation Diameter Wire Size Range mm2 (AWG) FLK mm (Inch) Part Numbers Material and Finish FLR mm (Inch) Strip Form Package Quantity 1544107-1* 3.0-6.0 (12-10) 3.0-6.0 (.126-.173) - Micro Alloy Copper, Sn 7.0-10.0 (9-7) 4.9-6.0 (.193-.237) - Micro Alloy Copper, Sn 1544227-1 1544106-1* 1544228-1 3,900 2,700 Applicator u) Hand Tool with Die Set 2836051-x - 2151853-x Tool Frame 1579000-5 Die Set 8-1579001-5 2266164-x - *) Tab Dimension = 8.0 x 0.8mm Notes: u) Applicators not recommended for all terminators. Please check press compatibility for wire size. NG1 Seals Wire Size Range mm2 (AWG) Insulation Diameter Part Numbers FLK mm (Inch) FLR mm (Inch) Material and Finish 3.0-6.0 (12-10) - - Silicon, Green 1544316-1 7.0-10.0 (9-7) - - Silicon, Orange 1544316-2 Strip Form Package Quantity 18,000 NG1 Cavity Plugs Insulation Diameter Part Numbers Wire Size Range mm2 (AWG) FLK mm (Inch) FLR mm (Inch) Material and Finish - - - Silicon, White PAGE 2 Strip Form Package Quantity 1544316-3 18,000 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1 Tab Contacts Applications n n n n Sealed power connectors Engine harness Cockpit harness Fuse box 1.0 Technical Features High current capacity Compatible with single wire sealing n Reversible in housing cavity n n 8.0 Contact Resistance: <2 m 38.0 Current capacity for 40 C rise in T for Micro Alloy Copper receptacle: 3.0 mm2 = 30 A 6.0 mm2 = 41 A 10.0 mm2 = 55 A Insertion Force: <30 N Withdrawal Force: <30 N NG1 Tab Contacts Insulation Diameter Wire Size Range mm2 (AWG) Part Numbers Material and Finish Strip Form Package Quantity Applicator u) Hand Tool with Die Set 3.35-4.1 (.132-.261) Brass / Sn 1544332-1 2,200 2151927-x Tool frame 1579000-5 Die Set 8-1579001-5 4.9-5.9 (.193-.232) Brass / Sn 1544333-1 1,700 2836052-x - FLK mm (Inch) FLR mm (Inch) 3.0-6.0 (12-10) - 7.0-10.0 (9-7) - Note: u) Applicators not recommended for all terminators. Please check press compatibility for wire size. NG1 Seals Wire Size Range mm2 (AWG) Insulation Diameter Part Numbers FLK mm (Inch) FLR mm (Inch) Material and Finish 3.0-6.0 (12-10) - - Silicon, Green 1544316-1 7.0-10.0 (9-7) - - Silicon, Orange 1544316-2 FLK mm (Inch) FLR mm (Inch) Material and Finish - - Silicon, White Strip Form Package Quantity 18,000 NG1 Cavity Plugs Wire Size Range mm2 (AWG) - Insulation Diameter Part Numbers All specifications subject to change. Consult TE Connectivity for latest specifications. Strip Form Package Quantity 1544316-3 18,000 PAGE 3 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1Plus Receptacles and Seals Applications n n n n Cockpit harness Engine harness Fuse box and relay holder Sealed power connector Technical Features n n 2.7 Low insertion force Reversible at 180 in the housing cavity 8.4 Initial contact resistance: <2 m 30.3 Max. admissible Temperature: 150 C for SnAg or Ag plated Current Capacity for 40 C rise in T: 4.0 mm2 = 40 A 5.0 mm2 = 45 A 6.0 mm2 = 49 A 7.0 mm2 = 58 A 10.0 mm2 = 67 A 9.3 Vibration Class: 3 g for Sn plated 10 g for SnAg plated 25 g for Ag plated Crimping Wire Range: 2.5mm2 to 10mm2 (sealed and unsealed) Insertion Force Receptacle Terminal and Tab: <25 N Withdrawal Force/Tab: <25 N PAGE 4 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1Plus Receptacles and Seals (continued) NG1Plus Receptacles Insulation Diameter Wire Size Range mm2 (AWG) FLK mm (Inch) 2.5-4.0 (14-12) 2.65-3.90 (.104-.154) - 5.0-6.0 (11-10) 3.7-4.5 (.146-.177) - 7.0-10.0 (9-7) 4.3-6.0 (.169-.236) - Part Numbers Material and Finish FLR mm (Inch) Strip Form Package Quantity Applicator u) with seal, without seal Micro Alloy Copper, SnAG 1544964-1 Micro Alloy Copper, AG 1544964-2 Micro Alloy Copper, SnAG 1801431-1* 2266645-x Micro Alloy Copper, SnAG 1544965-1 2151951-x Micro Alloy Copper, AG 1544965-2 Micro Alloy Copper, SnAG 1801432-1* 2266646 Micro Alloy Copper, SnAG 1544966-1 2836054 Micro Alloy Copper, AG 1544966-2 Micro Alloy Copper, SnAG 1801433-1* Hand Tool with Die Set 2836053-x 3,900 3,900 2,700 2836053-x - 2151951-x - 2836054 - 2266647 Note: For all Part Numbers of Receptacles, Standard Tab Dimension = 8.0 x 1.0mm u) Applicators not recommended for all terminators. Please check press compatibility for wire size. *) Tab Dimension = 8.0 x 0.8mm NG9K Seals Wire Size Range mm2 (AWG) Insulation Diameter FLK mm (Inch) 2.5-5.0 (14-11) 6.0-7.0 (10-9) - 10.0 (7) Part Numbers Material and Finish Loose Piece 2.65-4.00 (.104-.157) Silicon, Brown 1544970-1 4.1-5.0 (.161-.197) Silicon, Blue 1544970-2 6.0 max. (.236 max.) Silicon, Yellow 1544970-3 FLR mm (Inch) Package Quantity 8,000 NG1Plus Cavity Plug Wire Size Range mm2 (AWG) - Insulation Diameter Part Numbers FLK mm (Inch) FLR mm (Inch) Material and Finish Loose Piece Package Quantity - - Silicon, White 1544970-4 8,000 All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 5 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1Plus Tabs and Seals Applications n n n n Cockpit harness Engine harness Fuse box and relay holder Sealed power connector 1.0 Technical Features Low insertion force Reversible at 180 in the housing cavity n Initial contact resistance <2 m n n 8.0 Max. admissible Temperature: 150 C for SnAg or Ag plated 38.3 Current Capacity for 40 C rise in T: 4.0 mm2 = 40 A 5.0 mm2 = 45 A 6.0 mm2 = 49 A 7.0 mm2 = 58 A 10.0 mm2 = 67 A Vibration Class: 3 g for Sn plated 10 g for SnAg plated 25 g for Ag plated Crimping Wire Range: 2.5mm2 to 10mm2 (sealed and unsealed) Insertion Force: Receptacle Terminal and Tab: <25 N Withdrawal Force/Tab: <25 N NG1Plus Tabs Wire Size Range mm2 (AWG) 2.5-4.0 (14-12) 5.0-6.0 (11-10) 7.0-10.0 (9-7) Insulation Diameter FLK mm (Inch) FLR mm (Inch) - 2.65-3.90 (.104-.154) - - 3.7-4.5 (.146-.177) 4.3-6.0 (.169-.236) Part Numbers Material and Finish Strip Form Micro Alloy Copper, SnAG 1544967-1 Micro Alloy Copper, AG 1544967-2 Micro Alloy Copper, SnAG 1544968-1 Micro Alloy Copper, AG 1544968-2 Micro Alloy Copper, SnAG 1544969-1 Micro Alloy Copper, AG 1544969-2 Package Quantity Applicator *) Hand Tool with Die Set 2,200 2836055-x - 2,200 2266583-x - 1,700 2836056-x - *) Applicators not recommended for all terminators. Please check press compatibility for wire size. PAGE 6 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 8.0mm Terminals NG1Plus Tabs and Seals (continued) 18.2 11.0 NG9K Seals Wire Size Range mm2 (AWG) Insulation Diameter FLK mm (Inch) 2.5-5.0 (14-11) 6.0-7.0 (10-9) - 10.0 (7) FLR mm (Inch) Material and Finish Part Numbers Loose Piece 2.65-4.00 (.104-.157) Silicon, Brown 1544970-1 4.1-5.0 (.161-.197) Silicon, Blue 1544970-2 6.0 max. (.236 max.) Silicon, Yellow 1544970-3 Package Quantity 8,000 NG1Plus Cavity Plug Wire Size Range mm2 (AWG) - Insulation Diameter FLK mm (Inch) FLR mm (Inch) - - All specifications subject to change. Consult TE Connectivity for latest specifications. Material and Finish Silicon, White Part Numbers Loose Piece Package Quantity 1544970-4 8,000 PAGE 7 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 6.35mm Terminals NG1 Receptacle Contacts Applications n n 3, 4 and 5 position connectors Cockpit harness 22.55 2.5 Technical Features n n Low insertion force Reversible in housing cavity Contact Resistance: <2 m 6.7 Current capacity for 40 C rise in T: 3.0mm2 = 34 A 4.0mm2 = 38 A 6.0mm2 = 46 A Insertion Force: <15 N Withdrawal Force: <15 N 7.5 NG1 Receptacle Contacts Wire Size Range mm2 (AWG) Insulation Diameter FLK mm (Inch) FLR mm (Inch) 0.35-0.75 (22-19) - 1.25-1.8 (.050-.071) 2.5-6.0 (14-10) 3.2-4.4 (.126-.173) 2.8-4.1 (.111-.161) PAGE 8 Material and Finish Part Numbers Strip Form Package Quantity Applicator Hand Tool with Die Set Brass, Sn 1544615-1 8,000 2266075-x - Micro Alloy Copper, Sn 1544133-1 5,100 2266020-x - TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Low Insertion Force 6.35mm Terminals NG1 Tab Contacts Applications n n 3, 4 and 5 position connectors Convenience and engine harness 0.8 Technical Features n n Low insertion force Reversible in housing cavity 6.3 Contact Resistance: <2 m Current capacity for 40 C rise in T: 3.0mm2 = 34 A 4.0mm2 = 38 A 6.0mm2 = 46 A 30.5 Insertion Force: <15 N Withdrawal Force: <15 N NG1 Tab Contacts Insulation Diameter Wire Size Range mm2 (AWG) FLK mm (Inch) FLR mm (Inch) 2.5-6.0 (14-10) 3.2-4.4 (.126-.173) 2.8-4.1 (.111-.161) Material and Finish Micro Alloy Copper, Sn Part Numbers Strip Form Package Quantity Applicator Hand Tool with Die Set 1544218-1 5,100 2266158-x - All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 9 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors 2.8mm NGP Terminals Receptacles Applications n n n n Cockpit harness Engine harness Fuse and relay holder Sealed power connector 22.5 7.7 4.8 Technical Features n n Low insertion force Reversible at 180 C in the housing cavity Initial Contact Resistance: <2 m Current capacity for 40 C rise in T: 6.0mm2 = 40 A Max. admissible Temperature: 150 C Vibration Class: 3g 4.0 Crimping Wire Range: 2.5-6.0mm2 (sealed and unsealed) 2.8 NGP Receptacle Unsealed Applications Wire Size Range mm2 (AWG) 0.5 - 0.75 (20- 18) Insulation Diameter FLK mm (Inch) FLR mm (Inch) - - Material and Finish Micro Alloy Copper, SnAg Part Numbers Strip Form Package Quantity Applicator Hand Tool with Die Set 1801459-1 8,000 2836057 - 2.8 NGP Receptacle Sealed and Unsealed Applications Wire Size Range mm2 (AWG) 2.5-4.0 (14-12) 5.0-6.0 (11-10) Insulation Diameter FLK mm (Inch) FLR mm (Inch) 2.8-3.5 (.111-.138) - 3.8-4.5 (.149-.177) Material and Finish Micro Copper Alloy, SnAg Part Numbers Strip Form Package Quantity Applicator 1544555-1 6,000 2836058-x 1544940-1 5,100 2836059-x Hand Tool with Die Set - Single Wire Seals Wire Size Range mm2 (AWG) Insulation Diameter FLK mm (Inch) 5.0-6.0 (11-10) PAGE 10 Material and Finish 2.65-3.9 (.104-.154) 2.5-4.0 (14-12) 2.5-4.0 (14-12) FLR mm (Inch) - 2.8-3.5 (.111-.138) 3.8-4.5 (.149-.177) Part Numbers Strip Form Package Quantity 1544941-1 Silicon 967608-1 30,000 1544941-2 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 11 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Overview NG Connector 8.0mm Connectors 1 way 2 ways 2 ways DAE 2 insulated ways Unsealed 4 4 4 6 Sealed 4 4 6 6 Unsealed 4 4 4 6 Sealed 4 4 6 4 with CPA 4 4 4 4 without CPA 4 4 Tab Housing Receptacle Housing (with signal TH connector 8w) 4 4 Other versions available for 1- and 2 way Receptacle Housings (Half shroud, ... ) Application PAGE 12 Fan Cooling Fuse and Relay Holder Additional Heating (PTC) Electric Pump Sealed/Unsealed Power Connector Electrical Steering Group Power Connector TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Overview NG Connector 8.0mm 1- and 2 ways NG1 8mm Family Receptacle Housings Receptacle Housing 1 way 8mm NG1 Gen1 with shroud unsealed 1544601-1 1544601-2 1544601-3 Receptacle Housing 2 ways 8mm NG1 Gen1 with shroud unsealed 1544661-1 1544661-2 1544661-3 Receptacle Housing 2 ways 8mm NG1 Gen1 w/o shroud sealed 1544317-1 1544317-2 1544317-3 Receptacle Housing 2 ways 8mm NG1 Gen1 w/o shroud unsealed 1544567-1 1544567-2 1544567-3 Receptacle Housing 1 way 8mm NG1 Gen1 with shroud sealed 1544603-1 1544603-2 1544603-3 Receptacle Housing 2 ways 8mm NG1 Gen1 with shroud sealed 1544662-1 1544662-2 1544662-3 Receptacle Housing 2 ways 8mm NG1 Gen1 w/o shroud sealed with CPA 1544678-1 1544678-2 1544678-3 Receptacle Housing 2 ways 8mm NG1 Gen1 w/o shroud unsealed with CPA 1544679-1 1544679-2 1544679-3 Receptacle Housing 1 way 8mm NG1 Gen2 with shroud sealed with CPA 1544680-1 1544680-2 1544680-3 Receptacle Housing 2 ways 8mm NG1 unsealed with slider 1801422-1 1801422-2 1801422-3 (*) Not tooled Rec. Housing 2 ways 8mm NG1 Gen1 with shroud unsealed with CPA 1544650-1 1544650-2 1544650-3 Rec. Housing 2 ways 8mm NG1 Gen1 with shroud sealed with CPA 1544653-1 1544653-2 1544653-3 Receptacle Housing 2 ways 8mm NG1 Gen2 with shroud sealed with CPA 1544978-1 1544978-2 1544978-3 1544978-5 Receptacle Housing 2 insulated ways 8mm NG1 sealed with lever with CPA 1801655-1 1801655-2 (*) 1801655-3 Receptacle Housing 2 insulated ways 8mm NG1 sealed with lever w/o CPA 1801670-1 1801670-2 (*) 1801670-3 Receptacle Housing 2 ways 8mm NG1 unsealed with slider (DAE X95) 1801251-1 1801251-2 1801251-3 Tab Housing 2 ways 8mm NG1 Gen1 1544334-1 1544334-2 1544334-3 Tab Housing 2 ways 8mm NG1 Gen2 1544980-1 1544980-2 1544980-3 1544980-4 1544980-5 Tab Housing 2 ways 8mm NG1 unsealed (DAE X95) (1-)1801256-1 (1-)1801256-2 (1-)1801256-3 Tab Housings Tab Housing 1 way 8mm NG1 1544606-1 1544606-2 1544606-3 All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 13 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 1 Position 8.0mm NG1 Receptacle Housing Applications n Power electrical functions, e.g. electrical pump and engine cooling fan 40.0 Technical Features n n n n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Positive mate High extraction force between terminal and connector IP68 connector Color coded mechanical polarization Secondary locking is an integral part of the receptacle housing Crimping with seal Holder material: PBT 31.0 25.6 Application Specification: 411-15664 Extraction Tool: 5-1579008-9 8-1579008-2 8-1579018-4 1 Position 8.0mm NG1 Receptacle Housing Part Number Package Quantity Material 1544603-1 1544603-2 1544603-3 PAGE 14 Color Black 2,000 PBT Blue Gray Mating Contacts 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1 Seals: 1544316-1 1544316-2 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 1 Position 8.0mm NG1 Receptacle Housing Generation 2, with CPA Application 44.8 Power electrical functions: * Electrical pump * Electrical motor * Engine cooling fan * Heating elements n Power distribution: * Fuse box n 34.0 Technical Features n n n n n n n n n Primary and secondary receptacle contact locking Mating assurance device (CPA) Detection of a partially inserted receptacle contact Positive mate IPX9K sealing Mechanical and color coding association Secondary locking is an integral part of the receptacle housing Crimped wire seal Housing Material: PBT Part No. 1801361 without CPA 25.8 Application Specification: 411-15728 Extraction Tool: 1579018-1 5-1579008-9 8-1579008-2 1 Position 8.0mm NG1 Receptacle Housing Generation 2, with CPA Part Numbers Housing with CPA Package Quantity Material 1544680-1 1544680-2 Color Black 1,700 PBT 1544680-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Blue Gray Mating Contacts 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1Plus Receptacles: 1544964-1 1544965-1 1544966-1 8.0mm NG1 Seals: 1544316-1 / 1544316-2 8.0mm NG9K Seals: 1544970-1 1544970-2 1544970-3 PAGE 15 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 1 Position 8.0mm NG1 Receptacle Housing Application n Power electrical functions, e.g. electrical pump, engine cooling fan, etc. 40.0 Technical Features n n n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Positive mate High extraction force between terminal and connector IP68 connector Color coded mechanical polarization Secondary locking is an integral part of the receptacle housing Crimping with seal 31.0 25.6 Holder Material: PBT Application Specification: 411-15664 Extraction Tool: 5-1579008-9 8-1579008-2 8-1579018-4 1 Position 8.0mm NG1 Receptacle Housing Part Number Package Quantity Material 1544603-1 1544603-2 1544603-3 PAGE 16 Color Green 2,000 PBT Brown White Mating Contacts 8.0mm NG1 Receptacles: 1544227-1 1544228-1 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed / Unsealed Power Housings 1 Position 8.0mm NG1 Tab Housing Applications n Technical Features n n n n n n n n n 63.7 Power electrical functions, e.g. electrical pump and engine cooling fan 24.6 Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Positive mate High extraction force between terminal and connector IP68 connector Color coded mechanical polarization Secondary locking is an integral part of the receptacle housing Crimping with seal Holder material: PBT 13.9 Application Specification 411-15664 Extraction Tool 8-1579008-2 8-1579018-4 5-1579008-9 22.5 1 Position 8.0mm NG1 Tab Housing Part Number Package Quantity Material 1544606-1 1544606-2 Color Black 1,400 1544606-3 All specifications subject to change. Consult TE Connectivity for latest specifications. PBT Blue Gray Mating Contacts 8.0mm NG1 Tabs: 1544332-1 1544333-1 8.0mm NG1 Seals: 1544316-1 1544316-2 PAGE 17 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA Application n n Engine harness Power electrical functions, e.g. electrical pump and engine cooling fan 43.4 Technical Features n n n n n 34.2 Connector could be connected with a tab housing or a header Positive mate Primary and secondary (integrated) receptacle latch CPA With or without complete skirt (seal is protected all around the connector) 34.9 Part No. 1544662 without CPA Material: PBT Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 3g Sealing Class: 2 (IP68) Application Specification: 411-15697 Extraction Tool: 5-1579008-9 7-1579018-4 Insertion Tool: 8-1579008-3 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA Part Numbers Housing with CPA 1544650-1 1544650-2 1544650-3 PAGE 18 Package Quantity Housing without CPA Material 1544662-1 1,200 1544662-2 1544662-3 PBT Color Mating Contacts Black 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1Plus Receptacles: 1544964-1 / 1544964-2 1544965-1 / 1544965-2 1544966-1 / 1544966-2 8.0mm NG1 Seals: 1544316-1 / 1544316-2 Blue Gray TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA Application n n Engine harness Power electrical functions, e.g. electrical pump and engine cooling fan 43.4 Technical Features n n n n n 32.5 Connector could be connected with a tab housing or a header Positive mate Primary and secondary (integrated) receptacle latch CPA With or without complete skirt (seal is protected all around the connector) 34.9 Part No. 1544317 without CPA Material: PBT Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 3g Sealing Class: 2 (IP68) Application Specification: 411-15725 Extraction Tool: 5-1579008-9 8-1579008-2 Insertion Tool: 7-1579008-9 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA Part Numbers Housing with CPA Package Quantity 1544678-1 1544678-2 1544678-3 Housing without CPA Material 1544317-1 1,200 1544317-2 1544317-3 All specifications subject to change. Consult TE Connectivity for latest specifications. PBT Color Mating Contacts Black 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1Plus Receptacles: 1544964-1 / 1544964-2 1544965-1 / 1544965-2 1544966-1 / 1544966-2 8.0mm NG1 Seals: 1544316-1 / 1544316-2 Blue Gray PAGE 19 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 2 Position 8.0mm NG1Plus Receptacle Housing Application n n Engine harness Power electrical functions, e.g. electrical pump, engine cooling fan, etc. Technical Features n n n n n 43.4 34.1 Connector could be connected with a tab housing or a header Positive mate Primary and secondary (integrated) receptacle latch CPA With complete skirt (seal is protected all around the connector) 35.1 Material: PBT Mechanical Coding: 4 colors Vibration Class: 10 g Sealing Class: 2/IPX9K Application Specification: 411-15725 Extraction Tool: 5-1579008-9 8-1579008-2 2-1579018-4 Insertion Tool: 7-1579008-9 2 Position 8.0mm NG1Plus Receptacle Housing Part Number Package Quantity Material 1544978-1 1544978-2 Mating Contacts Black 8.0mm NG1Plus Receptacles: 1544964-1 / 1544964-2 1544965-1 / 1544965-2 1544966-1 / 1544966-2 8.0mm NG9K Seals: 1544970-1 /-2 /-3 8.0mm NG1Plus Cavity Plug: 1544970-4 Blue 1,000 PAGE 20 Color PBT 1544978-3 Gray 1544978-4 Green TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA Application n n Engine harness Power electrical functions, e.g. electrical pump and engine cooling fan 43.4 Technical Features n n n n n 34.2 Connector could be connected with a tab housing or a header Positive locking device Primary and secondary (integrated) receptacle latch CPA With or without complete skirt 34.9 Part No 1544661 without CPA Material: PBT Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 3g Sealing Class: 0 Application Specification: 411-15697 Extraction Tool: 5-1579008-9 7-1579018-4 8-1579018-4 Insertion Tool: 8-1579008-3 2 Position 8.0mm NG1 Receptacle Housing, with Skirt, with/without CPA Part Number Housing with CPA Package Quantity 1544653-1 1544653-2 1544653-3 Housing without CPA Material 1544661-1 1,200 1544661-2 1544661-3 All specifications subject to change. Consult TE Connectivity for latest specifications. PBT Color Mating Contacts Black 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1Plus Receptacles: 1544964-1 / -2 1544965-1 / -2 1544966-1 / -2 Blue Gray PAGE 21 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA Application n n 43.4 Engine harness Power electrical functions, e.g. electrical pump and engine cooling fan Technical Features n n n n n 32.5 Connector could be connected with a tab housing or a header Positive locking device Primary and secondary (integrated) receptacle latch CPA With or without complete skirt 34.6 Part No 1544567 without CPA Material: PBT Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 3g Sealing Class: 0 Application Specification: 411-15697 Extraction Tool: 5-1579008-9 7-1579018-4 8-1579018-4 8-1579008-0 (for PN 1544567-1) Insertion Tool: 8-1579008-3 2 Position 8.0mm NG1 Receptacle Housing, without Skirt, with/without CPA Part Number Housing with CPA 1544679-1 1544679-2 1544679-3 PAGE 22 Package Quantity Housing without CPA Material 1544567-1 1,200 1544661-2 1544661-3 PBT Color Mating Contacts Black 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm NG1Plus Receptacles: 1544964-1 / -2 1544965-1 / -2 1544966-1 / -2 Blue Gray TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 2 Position 8.0mm NG1 Receptacle Connector with Slide Application n 40.4 Fuse and relay holder Technical Features n n n n n Primary and secondary receptacle locking Detection of a partially inserted receptacle Slide locking system Color coded mechanical polarization Unsealed 23.0 Temperature Class: -40 C to +100 C Vibration Class: 3g Application Specification: 411-15743 Extraction Tool: 5-1579008-9 1-1579018-6 3-1579018-9 27.4 2 Position 8.0mm NG1 Receptacle Connector with Slide Part Number Package Quantity Material 1801422-1 1801422-2 684 PBT 1801422-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Color Mating Contacts Black 8.0mm NG1Plus Receptacles: 1544964-1 / -2 1544965-1 / -2 1544966-1 / -2 Blue White PAGE 23 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 2 Position Insulated 8.0mm NG1 Receptacle Housing - Sealed by Position - without CPA Application n n Engine harness Power electrical functions, e.g. electrical pump, engine cooling fan, etc. Technical Features 51.7 31.2 The connector could be connected with a header n Two separated sealed cavities n Lever locking device n Two secondary locks n 50.7 Material: PBT GF10 for the main housing Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 10 g Sealing Class: 2/IPX9K Extraction Tool: 5-1579008-9 2-1579018-2 2-1579018-3 2-1579018-4 3-1579018-9 Insertion Tool: 7-1579008-9 2 Position Insulated 8.0mm NG1 Receptacle Housing - Sealed by Position - without CPA Part Number Package Quantity Material 1801670-1 Black 300 1801670-3 Color (*) PBT GF10 Gray Mating Contacts 8.0mm NG1Plus Receptacles: 1544964-1 / 1544964-2 1544965-1 / 1544965-2 1544966-1 / 1544966-2 8.0mm NG9K Seals: 1544970-1 /-2 /-3 8.0mm Cavity Plug: 1544970-4 (*) Other colors available on request PAGE 24 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 2 Position Insulated 8.0mm NG1 Receptacle Housing - Sealed by Position - with CPA Application n n Engine harness Power electrical functions, e.g. electrical pump, engine cooling fan, etc. Technical Features 31.2 The connector could be connected with a header n Two separated sealed cavities n Lever locking device n Two secondary lock n 51.7 50.7 Material: PBT GF10 Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 10 g Sealing Class: 2/IPX9K Application Specification: 411-15746 Extraction Tool: 5-1579008-9 2-1579018-2 2-1579018-3 2-1579018-4 3-1579018-9 Insertion Tool: 7-1579008-9 2 Position Insulated 8.0mm NG1 Receptacle Housing - Sealed by Position - with CPA Part Number Package Quantity Material 1801655-1 Color (*) Black 300 PBT GF10 1801655-3 Gray Mating Contacts 8.0mm NG1Plus Receptacles: 1544964-1 / 1544964-2 1544965-1 / 1544965-2 1544966-1 / 1544966-2 8.0mm NG9K Seals: 1544970-1 /-2 /-3 8.0mm Cavity Plug: 1544970-4 (*) Other colors available on request All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 25 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed / Unsealed Power Housings 2 Position 8.0mm NG1 Tab Housing Application n n Engine harness Power electrical functions 65.4 Technical Features 25.1 The connector could be connected with all 2 way 8.0mm NG1 receptacle housing n Positive mate n Bracket locking device n Secondary lock n 31.7 Material: PBT Mechanical Coding: 3 colors Temperature Class: -40 C to +100 C Vibration Class: 3g Sealing Class: 2 or 0 Application Specification: 411-15697 Extraction Tool: 3-1579018-9 7-1579018-4 8-1579018-4 Insertion Tool: 8-1579008-3 2 Position 8.0mm NG1 Tab Housing Part Number Package Quantity Material Black 1544334-1 1544334-2 1544334-3 PAGE 26 Color 1,000 PBT GF10 Blue Gray Mating Contacts 8.0mm NG1 Tabs: 1544332-1 1544333-1 8.0mm NG1Plus Tabs: 1544967-1 / 1544967-2 1544968-1 / 1544968-2 1544969-1 / 1544969-2 8.0mm NG1 Seals: 1544316-1 / 1544316-1 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed / Unsealed Power Housings 2 Position 8.0mm NG1Plus Tab Housing Application n n Engine harness Power electrical functions, e.g. electrical pump, engine cooling fan, etc. 65.4 25.1 Technical Features n n n n n Connector could be connected with a receptacle housing Positive mate Primary and secondary (integrated) receptacle latch CPA With complete skirt (seal is protected all around the connector) Material: PBT GF10 Mechanical Coding: 4 colors Vibration Class: 10 g 31.7 Sealing Class: 2/IPX9K Application Specification: 411-15725 Extraction Tool: 2-1579018-4 2-1579018-5 Insertion Tool: 7-1579008-9 2 Position 8.0mm NG1Plus Tab Housing Part Number Package Quantity Material 1544980-1 1544980-2 Color Mating Contacts Black 8.0mm NG1Plus Tabs: 1544967-1 / 1544967-2 1544968-1 / 1544968-2 1544969-1 / 1544969-2 8.0mm NG9K Seals: 1544970-1 /-2 /-3 8.0mm NG1Plus Cavity Plug: 1544970-4 Blue 1,000 PBT GF 10 1544980-3 Gray 1544980-4 Green All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 27 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 2 Position 8.0mm NG1 Receptacle Assembly (Interface for 8 Position TH 0.635) Application n Body harness 40.0 Technical Features n Detection of a partially inserted receptacle 28.5 Instruction Sheet: 411-15731 69.5 2 Position 8.0mm NG1 Receptacle Assembly Part Number Package Quantity Material 1801251-1 1801251-2 500 PBT 1801251-3 Color Mating Contacts Applicator Black 8.0mm NG1 Receptacles: 1544227-1 1544228-1 8.0mm TH 0.635 Receptacles: 1674298-1 8.0mm TH 0.635 Receptacles: 2151216-x Gray Blue Cover PAGE 28 Part Number Package Quantity Material Color Mating Contacts 1801255-1 800 PBT Black - TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Unsealed Power Housings 2 Position 8.0mm NG1 Tab Assembly (Interface for 8 Position TH 0.635) Applications n Body harness 55.3 Technical Features n Detection of a partially inserted receptacle 28.3 Instruction Sheet: 411-15731 49.8 2 Position 8.0mm NG1 Tab Assembly (Interface for 8 Position TH 0.635) Part Number Package Quantity Material 1801256-1 1801256-2 Color Black 460 PBT Gray 1801256-3 Blue 1-1801256-1 Black 1-1801256-2 Mating Contacts 460 PBT 1-1801256-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Gray 8.0mm NG1 Tabs: 1544332-1 1544333-1 8.0mm NG1 Tabs TH 0.635: 1674742-1 Blue PAGE 29 Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Sealed Power Housings 6 Position Hybrid 2.8mm NGP and 1.5mm Header with Slider Application n Fuse and relay holder 36.0 Technical Features n n n n n Primary and secondary receptacle locking Detection of partially inserted receptacle Slide locking system Color coded mechanical polarization Sealed 32.3 Temperature Class: -40 C to +100 C 62.0 Vibration Class: 3g Application Specification: 411-15703 Extraction Tool: 1544948-1 6 Position Hybrid 2.8mm NGP and 1.5mm Header with Slider Part Number Package Quantity Material 1544938-1 Black 340 1544938-2 PAGE 30 Color PBT Gray Mating Contacts 2.8mm NGP: 1544555-1 1544940-1 2.8 mm NGP Seals: 1544941-1 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 31 Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings - Flag 6.35mm Lamp Housing Applications n 17.2 Lamp Technical Features n n n 7.4 Low insertion force Low profile Initial Contact 17.0 Resistance: <3 mV Raw Material: German silver Current Capacity for 40 C rise in T: 1.0mm2 = 11 A 3.0mm2 = 14 A 1 Position H1 Lamp Housing Part Number Package Quantity Material Color Mating Contacts Applicator 1544351-1 19,000 PCT Black 6.35mm Flag Terminals: 1544113-4 1544114-4 2150532-x 2150623-x 17.2 18.7 17.0 2 Position H7 Lamp Housing PAGE 32 Part Number Package Quantity Material Color Mating Contacts Applicator 1544352-1 6,000 PA 6.6 Black 6.35mm Flag Terminals: 1544113-4 1544114-4 2150532-x 2150623-x TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings 3 Position 6.35mm NG1 Receptacle Connector Application n n Locking steering column Fuse box and relay holder 25.8 Technical Features n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Cam locking system High extraction force between terminal and connector Color coded mechanical polarization Pre-assembled front grids protect the contact and guide the tab during entry into receptacle 19.5 22.0 Holder Material: PBT Application Specification: 411-15687 Extraction Tool: 3-1579018-9 3 Position 6.35mm NG1 Receptacle Connector Part Number Package Quantity Material 1544225-1 1544225-2 Color Mating Contacts Black 1,980 PBT 1544225-3 All specifications subject to change. Consult TE Connectivity for latest specifications. Blue 6.35mm NG1 Receptacle: 1544133-1 Green PAGE 33 Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings 3 Position 6.35mm NG1 Tab Connector Application n n Locking steering column Fuse box and relay holder 42.0 Technical Features n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Cam locking system High extraction force between terminal and connector Color coded mechanical polarization Pre-assembled front grids protect the contact and guide the tab during entry into receptacle 25.4 50.9 Holder Material: PBT Application Specification: 411-15687 Extraction Tool: 3-1579018-9 3 Position 6.35mm NG1 Tab Connector Part Number Package Quantity Material 1544226-1 1544226-2 1544226-3 PAGE 34 Color Mating Contacts Applicator 6.35mm NG1 Tab: 1544218-1 2266158-x Black 600 PBT Blue Green TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings 4 Position 6.35mm NG1 Receptacle Connector Application n n Locking steering column Fuse box and relay holder Technical Features n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Cam locking system High extraction force between terminal and connector Color coded mechanical polarization Pre-assembled front grids protect the contact and guide the tab during entry into receptacle Holder Material: PBT 17.9 27.2 33.4 Application Specification: 411-15690 4 Position 6.35mm NG1 Receptacle Connector Part Number Package Quantity Material Color Mating Contacts 1544147-1 1,785 PBT Black 6.35mm NG1 Receptacle: 1544133-1 All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 35 Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings 4 Position 6.35mm NG1 Tab Connector Application n n Locking steering column Fuse box and relay holder 47.7 49.7 Technical Features n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Cam locking system High extraction force between terminal and connector Color coded mechanical polarization Pre-assembled front grids protect the contact and guide the tab during entry into receptacle 29.9 Holder Material: PBT Application Specification: 411-15690 4 Position 6.35mm NG1 Tab Connector - Right Slide Part Number Package Quantity Material Color Mating Contacts Applicator 1544148-1 805 PBT Black 6.35mm NG1 Receptacle: 1544218-1 2150532-x 4 Position 6.35mm NG1 Tab Connector - Left Slide PAGE 36 Part Number Package Quantity Material Color Mating Contacts Applicator 1544149-1 805 PBT Red 6.35mm NG1 Receptacle: 1544218-1 2150532-x TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Additional Products Unsealed Power Housings 5 Position 6.35mm NG1 Receptacle Connector Application n Additional heating resistance 30.8 Technical Features n n n n n n Primary and secondary receptacle/tab latch Detection of a partially inserted receptacle/tab Covers available Slide locking system Pre-assembled front grids protect the contact and guide the tab during entry into receptacle Unsealed 24.0 92.1 Vibration Class: 3g Application Specification: 411-15658 Extraction Tool: 6-1579018-0 5 Position 6.35mm NG1 Receptacle Connector - Right Slide Part Number Package Quantity Material Color Mating Contacts 1544551-1 400 PBT for main housing Black 6.35mm NG1 Receptacle: 1544133-1 5 Position 6.35mm NG1 Receptacle Connector - Left Slide Part Number Package Quantity Material Color Mating Contacts 1544551-2 400 PBT for the main housing Black 6.35mm NG1 Receptacle: 1544133-1 5 Position 6.35mm NG1 Cover (High or Lower) Part Number 1544552-1 1801376-1 Package Quantity Material Color Mating Contacts 1,000 PBT Black - All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 37 Catalog 1654363-1 Revised 10-2015 Additional Products Low Insertion Force 6.35mm Terminals Flag Terminal Receptacles Applications n n 1 and 2 position connectors Car H1 and H7 lamps 14.3 Technical Features n n Low insertion force Low profile 2.5 Contact Resistance: <3 m 6.8 Raw Material: German Silver Current capacity for 40 C rise in T: 1.0mm2 = 11 A 3.0mm2 = 14 A Insertion Force: <20 N 12.6 Withdrawal Force: <27 N Flag Terminal Receptacles Insulation Diameter Wire Size Range mm2 (AWG) FLK mm (Inch) 0.35-1.00 (22-17) 1.3-2.0 (.052-.079) 1.4-3.0 (16-12) 2.4-3.5 (.095-.138) PAGE 38 FLR mm (Inch) - Material and Finish Part Numbers Strip Form Package Quantity 1544113-4 8,000 1544114-4 6,000 German Silver Applicator Hand Tool with Die Set on request - TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS NG Power Terminals and Connectors Application Tooling Images representative of tool type only. Catalog 1654363-1 Revised 10-2015 APPLICATION TOOLING AND EQUIPMENT INTRODUCTION TE Application Tooling is dedicated to providing high quality equipment options to meet all levels of our connector products specifications. We are also able to provide a broad range of equipment for other manufacturer's products. Equipment is segregated into two types and managed accordingly: Our equipment range is vast and almost unmatched by others operating in the same industry segments, as is our global presence and support network in the form of field service engineers and product managers. Where we can supply you with sufficient information referenced by Part Number such that you can identify and order what you need yourself. We supply everything from simple hand tools to the most complex automated systems. Specialized Equipment Especially for NG1 terminals and connectors appropriate applicators and hand tools, with suitable die sets, are available to make crimp connections that meet the demands of automotive customers. Insertion and extraction tools are used for inserting discrete terminals into connector housings or removing them, without causing damage to either the terminals or housings. Different design types exist for our vast terminal product range including HP / HPSL sealed connectors. Generic equipment Where you will need help from our specialist product managers to identify what's just right for your Application. Finding Equipment Online www.tooling.te.com n Powerful searches to find generic equipment options (Hand Tools / Applicators) n Brochures and more detailed flyers for the specialized equipment. n It's quick, easy and more importantly the latest and most up to date information is available online. Regional Assistance www.te.com/support-center All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 39 Catalog 1654363-1 Revised 10-2015 PAGE 40 NG Power Terminals and Connectors TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 NG Power Terminals and Connectors Numerical Index PNPage PNPage 1-1801256-1 13, 29 1-1801256-2 13, 29 1-1801256-3 13, 29 1544106-1 2 1544107-1 2 1544113-4 32, 38 1544114-4 32, 38 1544133-1 8, 33, 35, 37 1544147-1 35 1544148-1 36 1544149-1 36 1544218-1 9, 34, 36 1544225-1 33 1544225-2 33 1544225-3 33 1544226-1 34 1544226-2 34 1544226-3 34 1544227-1 2, 14, 15, 16, 18, 19, 21, 22, 28 1544228-1 2, 14, 15, 16, 18, 19, 21, 22, 28 1544316-1 2, 3, 14, 15, 17, 18, 19, 26 1544316-2 2, 3, 14, 15, 17, 18, 19, 26 1544316-3 2, 3 1544317-1 13, 19 1544317-2 13, 19 1544317-3 13, 19 1544332-1 3, 17, 26, 29 1544333-1 3, 17, 26, 29 1544334-1 13, 26 1544334-2 13, 26 1544334-3 13, 26 1544351-1 32 1544352-1 32 1544551-1 37 1544551-2 37 1544552-1 37 1544555-1 10, 30 1544567-1 13, 22 1544567-2 13, 22 1544567-3 13, 22 1544601-1 13 1544601-2 13 1544601-3 13 1544603-1 13, 14, 16 1544603-2 13, 14, 16 1544603-3 13, 14, 16 1544606-1 13, 17 1544606-2 13, 17 1544606-3 13, 17 1544615-1 8 1544650-1 13, 18 1544650-2 13, 18 1544650-3 1544653-1 1544653-2 1544653-3 1544661-1 1544661-2 1544661-3 1544662-1 1544662-2 1544662-3 1544678-1 1544678-2 1544678-3 1544679-1 1544679-2 1544679-3 1544680-1 1544680-2 1544680-3 1544938-1 1544938-2 1544940-1 1544941-1 1544941-2 1544964-1 1544964-1 1544964-2 1544965-1 1544965-2 1544966-1 1544966-2 1544967-1 1544967-2 1544968-1 1544968-2 1544969-1 1544969-2 1544970-1 1544970-2 1544970-3 1544970-4 1544978-1 1544978-2 1544978-3 1544978-4 1544978-5 1544980-1 All specifications subject to change. Consult TE Connectivity for latest specifications. 13, 18 13, 21 13, 21 13, 21 13, 21 13, 21 13, 21 13, 18 13, 18 13, 18 13, 19 13, 19 13, 19 13, 22 13, 22 13, 22 13, 15 13, 15 13, 15 30 30 10, 30 10, 30 10 5, 15 18, 19, 20, 21, 22, 23, 24, 25 5, 18, 19, 20, 21, 22, 23, 24, 25 5, 15, 18, 19, 20, 21, 22, 23, 24, 25 5, 18, 19, 20, 21, 22, 23, 24, 25 5, 15, 18, 19, 20, 21, 22, 23, 24, 25 5, 18, 19, 20, 21, 22, 23, 24, 25 6, 26, 27 6, 26, 27 6, 26, 27 6, 26, 27 6, 26, 27 6, 26, 27 5, 7, 15, 20, 24, 25, 27 5, 7, 15, 20, 24, 25, 27 5, 7, 15, 20, 24, 25, 27 5, 7, 20, 24, 25, 27 13, 20 13, 20 13, 20 20 13 13, 27 PNPage 1544980-2 1544980-3 1544980-4 1544980-5 1674298-1 1674742-1 1801251-1 1801251-2 1801251-3 1801255-1 1801256-1 1801256-2 1801256-3 1801376-1 1801422-1 1801422-2 1801422-3 1801431-1 1801432-1 1801433-1 1801459-1 1801655-1 1801655-2 1801655-3 1801670-1 1801670-2 1801670-3 967608-1 27 13, 27 13, 27 13 28 29 13, 28 13, 28 13, 28 28 13, 29 13, 29 13, 29 37 13, 23 13, 23 13, 23 5 5 5 10 13, 25 13, 25 13 13, 24 13 13, 24 10 PAGE 41 TE CONNECTIVITY ONLINE TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has deep, rich product data and easier access to tools and services. Other offerings include improved search and navigation and knowledge and idea sharing. LITERATURE TE.com offers a variety of product-specific catalogs, brochures, white papers and other technical information. To download our literature visit www.te.com/usa-en/industries/automotive/automotiveliterature.html PRODUCT INFORMATION Search for a specific product by category, part number or document number. www.TE.com STAY CONNECTED You can rely on TE's PIC Team to answer your general or technical questions. To contact a PIC representative, visit www.TE.com/support-center PAGE 42 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS Catalog 1654363-1 Revised 10-2015 Contact NG Power / Imprint Terminals and Connectors EUROPE UNITED STATES SOUTH AMERICA AFRICA Germany - Bensheim United States - Harrisburgh South America Product Information Center: Phone: +49 6251-133-1999 Fax: +49 6251-133-1988 Product Information Center: Phone: +1 800-522-6752 Fax: +1 717-986-7575 Phone: +54 11-4733-2015 Fax: +54 11-4733-2083 South Africa - Port Elizabeth Australia - Sydney People's Republic of China People's Republic of China Korea - Seoul Product Information Center: Phone: +61 2-9840-8200 Fax: +61 2-9634-6188 Hong Kong Phone: +852 2738-8731 Fax: +852 2735-0243 Shanghai Phone: +86 21-3398-0000 Fax: +86 21-3398-1999 Phone: +82 2-3415-4500 Fax: +82 2-3486-3810 Phone: +27 41-503-4500 Fax: +27 41-581-0440 ASIA / PACIFIC DISCLAIMER While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. TRADEMARKS TE, TE Connectivity, TE connectivity (logo), and EVERY CONNECTION COUNTS are trademarks. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. COPYRIGHT (c) 2015 TE Connectivity family of companies. All rights reserved. TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 TE Connectivity Germany GmbH AMPerestrasse 12-14 | 64625 Bensheim | Germany Phone: +49 (0)6251 133-0 Fax: +49 (0)6251 133-1600 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS PAGE 43 1654363-1 | Published 10 -2015 TE AUTOMOTIVE /// NG POWER TERMINALS AND CONNECTORS