MIC38C42A/43A/44A/45A Micrel, Inc.
April 2005 1 M9999-042205
MIC38C42A/43A/44A/45A
BiCMOS Current-Mode PWM Controllers
General Description
The MIC38C4xA are fixed frequency, high performance,
current-mode PWM controllers. Micrel’s BiCMOS devices
are pin compatible with 384x bipolar devices but feature
several improvements.
Undervoltage lockout circuitry allows the ’42 and ’44 versions
to start up at 14.5V and operate down to 9V, and the ’43 and
’45 versions start at 8.4V with operation down to 7.6V. All
versions operate up to 20V.
When compared to bipolar 384x devices operating from a
15V supply, start-up current has been reduced to 50µA
typical and operating current has been reduced to 4.0mA
typical. Decreased output rise and fall times drive larger
MOSFETs, and rail-to-rail output capability increases effi-
ciency, especially at lower supply voltages. The MIC38C4xA
also features a trimmed oscillator discharge current and
bandgap reference.
The MIC38C4xA family is available in 8-pin SOIC and MSOP-
8 (MM8) package options
For fast rise and fall times and higher output drive, refer to the
MIC38HC4x.
Functional Diagram
Features
Fast 40ns output rise and 30ns output fall times
–40°C to +85°C temperature range
meets UC284x specifications
•High-performance, low-power BiCMOS Process
•Ultralow start-up current (100µA typical)
Low operating current (4mA typical)
CMOS outputs with rail-to-rail swing
500kHz current-mode operation
•Trimmed 5V bandgap reference
•Pin-for-pin compatible with UC3842/3843/3844/3845
•Trimmed oscillator discharge current
UVLO with hysteresis
Low cross-conduction currents
Applications
Current-mode, off-line, switched-mode power supplies
Current-mode, dc-to-dc converters.
•Step-down “buck” regulators
•Step-up “boost” regulators
•Flyback, isolated regulators
Forward converters
Synchronous FET converters
TQ
S
RQ
R
2R
Oscillator
UVLO
5V
Reference
VDD
7
VREF
8
RT/CT
4
FB
2
2.5V
COMP
1
GND
5
ISNS
3
OUT
6
†
MIC38C42A, MIC38C43A (96% max. duty cycle) versions only
‡
MIC38C44A, MIC38C45A (50% max. duty cycle) versions only
†
‡
MM8 is a trademark of Micrel, Inc.
Micrel, Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com
MIC38C42A/43A/44A/45A Micrel, Inc.
M9999-042205 2April 2005
Ordering Information
Part Number Temperature
Standard Pb-Free Range Package
MIC38C42ABM MIC38C42AYM –40°C to +85°C8-pin SOIC
MIC38C43ABM MIC38C43AYM –40°C to +85°C8-pin SOIC
MIC38C44ABM MIC38C44AYM –40°C to +85°C8-pin SOIC
MIC38C45ABM MIC38C45AYM –40°C to +85°C8-pin SOIC
MIC38C42ABMM MIC38C42AYMM –40°C to +85°C8-pin MM8™
MIC38C43ABMM MIC38C43AYMM –40°C to +85°C8-pin MM8™
MIC38C44ABMM MIC38C44AYMM –40°C to +85°C8-pin MM8™
MIC38C45ABMM MIC38C45AYMM –40°C to +85°C8-pin MM8™
UVLO Thresholds
Startup 8.4V Startup 14.5V
Duty Cycle Minimum Operating 7.6V Minimum Operating 9V
0% to 96% MIC38C43A MIC38C42A
0% to 50% MIC38C45A MIC38C44A
Selection Guide
Refer to the Part Number Cross Reference for a listings of Micrel devices equivalent to UC284x and UC384x devices.
MIC38C42A/43A/44A/45A Micrel, Inc.
April 2005 3 M9999-042205
Pin Description
Pin Number Pin Name Pin Function
1COMP Compensation: Connect external compensation network to modify the error
amplifier output.
2FBFeedback (Input): Error amplifier input. Feedback is 2.5V at desired output
voltage.
3ISNS Current Sense (Input): Current sense comparator input. Connect to current
sensing resistor or current transformer.
4RT/CT Timing Resistor/Timing Capacitor: Connect external RC network to select
switching frequency.
5GND Ground: Combined analog and power ground.
6OUT Power Output: Totem-pole output.
7VDD Analog Supply (Input): Controller circuitry supply input. Return to analog
ground (AGND).
8VREF 5V Reference (Output): Connect external RC network.
1
2
3
4
8
7
6
5
COMP
FB
ISNS
RT/CT
VREF
VDD
OUT
GND
MIC38C4xA
8-Lead SOIC (M)
8-Lead MM8™ (MM)
Pin Configuration
MIC38C42A/43A/44A/45A Micrel, Inc.
M9999-042205 4April 2005
Electrical Characteristics(Note 6)
VDD = 15V, Note 4; RT = 11.0k; CT = 3.3nF; –40°C TA 85°C; unless noted
Parameter Test Conditions Min Typ Max Units
Reference Section
Output Voltage TA = 25°C, IO = 1mA 4.90 5.00 5.10 V
Line Regulation 12V VDD 18V, IO = 5µA220mV
Load Regulation 1 IO 20mA 1 25 mV
Temp. Stability Note 1 0.2 mV/°C
Total Output Variation Line, Load, Temp., Note 1 4.82 5.18 V
Output Noise Voltage 10Hz f 10kHz, TA = 25°C, Note 1 50 µV
Long Term Stability TA = 125°C, 1000 hrs., Note 1 525mV
Output Short Circuit –30 –80 –180 mA
Oscillator Section
Initial Accuracy TA = 25°C, Note 5 47 53 59 kHz
Voltage Stability 12 VDD 18V 0.2 1.0 %
Temp. Stability TMIN TA TMAX, Note 1 0.04 %/°C
Clock Ramp TA = 25°C, VRT/CT = 2V, Note 1 7.7 8.4 9.0 mA
Reset Current
Amplitude VRT/CT peak to peak 1.9 Vp-p
Error Amp Section
Input Voltage VCOMP = 2.5V 2.4 2.50 2.58 V
Input Bias Current VFB = 5.0V –0.1 –2 µA
AVOL 2 VO 4V 65 90 dB
Unity Gain Bandwidth Note 1 0.7 1.0 MHz
PSRR 12 VDD 18V 60 dB
Output Sink Current VFB = 2.7V, VCOMP = 1.1V 2 14 mA
Output Source Current VFB = 2.3V, VCOMP = 5V –0.3 –1 mA
VOUT High VFB = 2.3V, RL = 15k to ground 5 6.8 V
VOUT Low VFB = 2.7V, RL = 15k to VREF 0.1 1.1 V
Absolute Maximum Ratings
Supply Voltage (VDD) ....................................................20V
Switch Supply Voltage (VD) .......................................... 20V
Current Sense Voltage (VISNS) ..................... –0.3V to 5.5V
Feedback Voltage (VFB) ................................ –0.3V to 5.5V
Output Current (IOUT) ...................................................0.5A
Storage Temperature (TA) ....................... –65°C to +150°C
Operating Ratings
Junction Temperature (TJ) ........................................ 150°C
Package Thermal Resistance
8-Pin MM8™ (θJA) .............................................250°C/W
8-Pin SOIC (θJA) ...............................................170°C/W
MIC38C42A/43A/44A/45A Micrel, Inc.
April 2005 5 M9999-042205
Parameter Test Conditions Min Typ Max Units
Current Sense
Gain Notes 2, 3 2.85 3.0 3.15 V/V
MaximumThreshold VCOMP = 5V, Note 2 0.9 1 1.1 V
PSRR 12 VDD 18V, Note 2 70 dB
Input Bias Current –0.1 –2 µA
Delay to Output 120 250 ns
Output
RDS(ON) High ISOURCE = 200mA 20
RDS(ON) Low ISINK = 200mA 11
Rise Time TA = 25°C, CL = 1nF 40 80 ns
Fall Time TA = 25°C, CL = 1nF 30 60 ns
Undervoltage Lockout
Start Threshold MIC38C42A/4A 13.5 14.5 15.5 V
MIC38C43A/5A 7.8 8.4 9.0 V
Minimum Operating Voltage MIC38C42A/4A 8 9 10 V
MIC38C43A/5A 7.0 7.6 8.2 V
Pulse Width Modulator
Maximum Duty Cycle MIC38C42A/3A 94 96 %
MIC38C44A/5A 46 50 %
Minimum Duty Cycle 0%
Total Standby Current
Start-Up Current VDD = 13V for MIC38C42A/44A 100 230 µA
VDD = 7.5V for MIC38C43A/45A
Operating Supply Current VFB = VISNS = 0V 4.0 6.0 mA
Note 1: These parameters, although guaranteed, are not 100% tested in production.
Note 2: Parameter measured at trip point of latch with VEA = 0.
Note 3: Gain defined as:
A = V
V (I )
0 V (I ) 0.8V
PIN1
TH SNS
TH SNS
;≤≤
Note 4: Adjust VDD above the start threshold before setting at 15V.
Note 5: Output frequency equals oscillator frequency for the MIC38C42 and MIC38C43. Output frequency for the MIC38C44A, and
MIC38C45A equals one half the oscillator frequency.
Note 6: Specification for packaged product only.
MIC38C42A/43A/44A/45A Micrel, Inc.
M9999-042205 6April 2005
Typical Characteristics
1
10
100
1x10
4
1x10
5
5x10
5
R
T
RESISTANCE (k)
OSCILLATOR FREQUENCY (Hz)
Oscillator Frequency
Configuration
10nF
4.7nF
1nF
470pF
200pF
1.8nF
V
DD
= 15V
1
10
100
1x1041x1051x106
OUTPUT DEAD TIME (%)
FREQUENCY (Hz)
MIC38C42/43 Output Dead Time
vs. Oscillator Frequency
V
DD
= 15V
10nF
4.7nF
200pF
470pF
18nF
1nF
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
-60 -30 0 30 60 90 120 150
OSC. DISCHARGE CURRENT (mA)
TEMPERATURE (°C)
Oscillator Discharge
Current vs. Temperature
V
DD
= 15V
V
OSC
= 2V
0.0
0.2
0.4
0.6
0.8
1.0
1.2
02468
CURRENT SENSE AMP THRESHOLD (V)
ERROR AMPLIFIER OUTPUT (V)
Current Sense Amplifier
vs. Error Amplifier Output
-50°C
25°C
125°C
0
20
40
60
80
100
120
-60 -30 0 30 60 90 120 150
VREF SHORT CURCUIT CURRENT (mA)
TEMPERATURE (°C)
Short-Circuit Reference
Current vs. Temperature
VDD = 15V
-15
-10
-5
0
5
10
15
20
25
0.0 0.2 0.4 0.6 0.8 1.0
OUTPUT VOLTAGE (V)
TIME (µs)
MIC38C4x
Output Waveform
VD = 15V
CL = 1nF
MIC38C42A/43A/44A/45A Micrel, Inc.
April 2005 7 M9999-042205
mended.
When designing high-frequency converters, avoid capacitive
and inductive coupling of the switching waveform into high-
impedance circuitry such as the error amplifier, oscillator, and
current sense amplifier. Avoid long printed-circuit traces and
component leads. Locate oscillator and compensation cir-
cuitry near the IC. Use high frequency decoupling capacitors
on VREF, and if necessary, on VDD. Return high di/dt currents
directly to their source and use large area ground planes.
Buck Converter
Refer to figure 1. When at least 26V is applied to the input,
C5 is charged through R2 until the voltage VDD is greater than
14.5V (the undervoltage lockout value of the MIC38C42).
Output switching begins when Q1 is turned on by the gate
drive transformer T1, charging the output filter capacitor C3
through L1. D5 supplies a regulated +12V to VDD once the
circuit is running.
Current sense transformer CT1 provides current feedback to
ISNS for current-mode operation and cycle-by-cycle current
limiting. This is more efficient than a high-power sense
resistor and provides the required ground-referenced level
shift.
When Q1 turns off, current flow continues from ground
through D1 and L1 until Q1 is turned on again.
The 100V Schottky diode D1 reduces the forward voltage
drop in the main current path, resulting in higher efficiency
than could be accomplished using an ultra-fast-recovery
diode. R1 and C2 suppress parasitic oscillations from D1.
Using a high-value inductance for L1 and a low-ESR capaci-
tor for C3 permits small capacitance with minimum output
ripple. This inductance value also improves circuit efficiency
by reducing the flux swing in L1.
Application Information
Familiarity with 384x converter designs is assumed.
MIC38C4x Advantages
Start-up Current
Start-up current has been reduced to an ultra-low 50µA
(typical) permitting higher-valued, lower-wattage, start-up
resistors (powers controller during power supply start-up).
The reduced resistor wattage reduces cost and printed circuit
space.
Operating Current
Operating current has been reduced to 4mA compared to
11mA for a typical bipolar controller. The controller runs
cooler and the VDD hold-up capacitance required during
start-up may be reduced.
Output Driver
Complementary internal P- and N-channel MOSFETs pro-
duce rail-to-rail output voltages for better performance driving
external power MOSFETs. The driver transistor’s low on-
resistance and high peak current capability can drive gate
capacitances of greater than 1000pF. The value of output
capacitance which can be driven is determined only by the
rise/fall time requirements. Within the restrictions of output
capacity and controller power dissipation, maximum switch-
ing frequency can approach 500kHz.
Design Precautions
When operating near 20V, circuit transients can easily ex-
ceed the 20V absolute maximum rating, permanently damag-
ing the controller’s CMOS construction. To reduce tran-
sients, use a 0.1µF low-ESR capacitor to next to the controller’s
supply VDD (or VD for ‘-1’ versions) and ground connections.
Film type capacitors, such as Wima MKS2, are recom-
Figure 1. 500kHz, 25W, Buck Converter
VOUT
12V, 2A
COMP
FB
ISNS
RT/CT GND
OUT
VDD
VREF
C2
1000pF
R1
10
1/2W 31DQ10
D1
L1 48µH
C3
3.3µFC4
0.1µF
6.19k
1%
1.62k
1%
R4
18
C7
200pF
R5
16k 0.1µF
D3
MBR030
C8
0.1µF
T1
6.8k
0.22µF
100k
Q1
IRF820
0.1µF
C5
4.7µF
R2
68k
D2
M17Z105
1/4W
D5
1N4001
D4
1N765B
VIN
26V to 40V CT1
4.7
MIC38C42A
1
2
3
4
8
7
6
5
0.1µF*
*Locate near MIC38C42 supply pins
MKS2
MIC38C42A/43A/44A/45A Micrel, Inc.
M9999-042205 8April 2005
Magnetic components are carefully chosen for minimal loss
at 500kHz. CT1 and T1 are wound on Magnetics, Inc. P-type
material toroids. L1 is wound on a Siemens N49 EFD core.
Symbol Custom Coil1ETS2
CT1 4923 ETS 92420
T1 4924 ETS 92419
L1 4925 ETS 92421
1. Custom Coils, Alcester, SD tel: (605) 934-2460
2. Energy Transformation Systems, Inc. tel: (415) 324-4949.
Test Conditions Results
Line Regulation VIN = 26V to 80V, IO = 2A 0.5%
Load Regulation VIN = 48V, IO = 0.2A to 2A 0.6%
Efficiency VIN = 48V, IO = 2A 90%
Output Ripple VIN = 48V, IO = 2A (20MHz BW) 100mV
Synchronous Buck Converter
Refer to figure 2. This MIC38C43 synchronous buck con-
verter uses an MIC5022 half-bridge driver to alternately drive
the PWM switch MOSFET (driven by GATEH, or high-side
output) and a MOSFET which functions as a synchronous
rectifier (driven by the GATEL, or low-side output).
The low-side MOSFET turns on when the high-side MOSFET
is off, allowing current to return from ground. Current flows
through the low-side MOSFET in the source to drain direc-
tion.
The on-state voltage drop of the low-side MOSFET is lower
than the forward voltage drop of an equivalent Schottky
rectifier. This lower voltage drop results in higher efficiency.
A sense resistor (5m) is connected to the driver’s high-side
current sense inputs to provide overcurrent protection. Refer
to the MIC5020, MIC5021, and MIC5022 data sheets for
more information.
Figure 2. 100kHz, Synchronous Buck Converter
MIC38C43A
0.1µF
300k
4.3k
VOUT
5V, 8A
0.15µF
35µH
1000µF
Low ESR
0.1µFSMP60N06-14
VDD
VREF
GND
COMP
VOUT
RT/CT
FB
ISNS
4.7nF
10k
10k
6.8k
47k
3.3k
2200
pF
470µF
25V
MIC5022
VB
GATEH
SH+
GATEL
SH–
SL+
CT
GND
EN
FLT
VDD
+12V
5m
0.1µF*
MKS2
*Locate near the MIC38C43 supply pins.
NC
NC
IN
NC
SL–
MIC38C42A/43A/44A/45A Micrel, Inc.
April 2005 9 M9999-042205
Package Information
45°
0°–8°
0.244 (6.20)
0.228 (5.79)
0.197 (5.0)
0.189 (4.8) SEATING
PLANE
0.026 (0.65)
MAX)
0.010 (0.25)
0.007 (0.18)
0.064 (1.63)
0.045 (1.14)
0.0098 (0.249)
0.0040 (0.102)
0.020 (0.51)
0.013 (0.33)
0.157 (3.99)
0.150 (3.81)
0.050 (1.27)
TYP
PIN 1
DIMENSIONS:
INCHES (MM)
0.050 (1.27)
0.016 (0.40)
8-Pin SOP (M)
0.008 (0.20)
0.004 (0.10)
0.039 (0.99)
0.035 (0.89)
0.021 (0.53)
0.012 (0.03) R
0.0256 (0.65) TYP
0.012 (0.30) R
5° MAX
0° MIN
0.122 (3.10)
0.112 (2.84)
0.120 (3.05)
0.116 (2.95)
0.012 (0.03)
0.007 (0.18)
0.005 (0.13)
0.043 (1.09)
0.038 (0.97)
0.036 (0.90)
0.032 (0.81)
DIMENSIONS:
INCH (MM)
0.199 (5.05)
0.187 (4.74)
8-Pin MSOP (MM)
MICREL INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL + 1 (408) 944-0800 FAX + 1 (408) 474-1000 WEB http://www.micrel.com
This information furnished by Micrel in this data sheet is believed to be accurate and reliable. However no responsibility is assumed by Micrel for its use.
Micrel reserves the right to change circuitry and specifications at any time without notification to the customer.
Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can
reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into
the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser’s
use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser’s own risk and Purchaser agrees to fully indemnify
Micrel for any damages resulting from such use or sale.
© 2002 Micrel Incorporated