Catalog 1308242 Issued 3-03 (PDF Rev. 5-05) P&B P30/P40 series Definite Purpose Magnetic Contactor 30/40 Ampere Full Load 40/50 Ampere Resistive AC & DC Coils File E22575 File LR15734 DC Coil Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. AC Coil Coil Data Features * AC and DC coils. * Available with auxiliary switch. * Variety of main contact terminals. * For control of motors, power supplies, heating elements and lighting. Contact Data @ 25C Arrangements: Up to 4 Form X (4PST-NO-DM) Ratings: See contact rating table. Material: Silver-cadmium oxide. Expected Life: 200,000 operations at full load. AC coil: 2 million operations, mechanical. DC coil: 10 million operations, mechanical. Minimum Contact Data: 3A @ 120VAC. P30 P40 Motor Rating in Amps, 3O3P or 1O2P Full Load Locked Rotor @ 600V @ 240V @480V @ 600V 30A 180A 150A 120A 40A 240A 200A 160A Resistive Rating @ 600V 40A Tungsten Rating @277V 40A 50A 50A P30 Electrical Discharge Lamp Control: 40A @ 240V (Delta), 40A @ 600V (Wye). P40 Electrical Discharge Lamp Control: 50A @ 600V (Wye). Motor Rating in Horsepower @ 120V @ 240V Type P30 P40 1O2P 3O3P 1O2P 3O3P 1.5HP 3HP 2HP 5HP 3HP 7.5HP 5HP 10HP Resistance (Ohms 10% @ 25 C) 12 24 48 120 Must Operate* Volts 20.8 84 334 2,110 AC Voltage Rating 24 120 240 277 Main Contact Ratings Type Nominal VDC Maximum Operating Volts Nominal Coil Current (ma) @ Nominal Voltage 15 30 57 144 577 286 144 57 9 18 36 90 Nominal 50/60 Hz. 24 110/120 208/240 277 Must Operate* 50/60 Hz. 20.4 94 177 236 *Applicable for vertical mounting, but not for upside-down mounting. Note: Coil suppression is recommended for all DC coil units, particulary 120 and 240VDC coils. Operate Data Must-Operate Voltage: See coil data tables. @ 440-600V -- 7.5HP -- 15HP Environmental Data Temperature Range: -55C to +65C. Auxiliary Snap-Action Switch Arrangements: Up to 2 Form C (DPDT). Rating: 10 amps at 120-250VAC @ 25C. Material: Silver. Mechanical Data Initial Dielectric Strength Initial Breakdown Voltage: 2,200V rms minimum between all elements and between all elements to ground. Coil Data @ 25C Voltage: From 12 to 120VDC, and 24 to 277VAC, 50/60 Hz. Power: DC, 7.5 W; AC, 92VA, In rush; 12 VA Sealed. Duty Cycle: Continuous. Insulation Class: Class A, standard, Class B available. Initial Insulation Resistance: 100 megohms, minimum. Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Mounting: Universal mounting bracket. See outline drawings. Termination: Contacts: Binder screw, box lug, captive pressure plate, combination screw and dual .250" (6.35mm) quick connect, or combination box lug and dual .250" (6.35mm) quick connect. See Main Contact Terminal Options photo. Coil: Combination 8-32 screw and .250" (6.35mm) quick connect. Aux. Switch: .187" (4.75mm) quick connect. Weight: 3 Pole Models: 25 oz. (709g) approximately. 4 Pole Models: 28 oz. (794g) approximately. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. 823 Catalog 1308242 Issued 3-03 (PDF Rev. 5-05) P&B Ordering Information Typical Part No. B P30 P 42 A 1 4 P 1 -240 1. Type: P30 = Definite Purpose Contactor, 30 amp. P40 = Definite Purpose Contactor, 40 amp. 2. Auxiliary Switch: P = No Aux. Switch C = 1 Form C (SPDT) F = 2 Form C (DPDT) 3. Main Contact Arrangement: 42 = 3 Form X (3PST-NO-DM) 43 = 2 Form X (DPST-NO-DM) & 1 Form Y (SPST-NC-DB) 45 = 1 Form X (SPST-NO-DB) & 2 Form Y (DPST-NC-DB) 4. Coil Control Input: A = Alternating Current, 50/60 Hz. 47 = 4 Form X (4PST-NO-DM) 48 = 2 Form X (DPST-NO-DM) & 2 Form Y (DPST-NC-DB) 49 = 4 Form Y (4PST-NC-DB) Other contact arrangements are available. D = Direct Current 5. Mounting and Installed Accessories: 1 = Standard Mounting 6. Main Contact Terminals: 2 = Screw Terminals 3 = Screw Terminals & Dual .250" (6.35mm) Quick Connect 4 = Box Lug 5 = Captive Pressure Plate 6 = Box Lug & Dual .250" (6.35mm) Quick Connect 7. Auxiliary Contact Terminals: P = No Auxiliary Switch C = .187" (4.75mm) Quick Connect 8. Coil Terminals: 1 = Combination 8-32* Screw Terminal and .250" (6.35mm) Quick Connect 9. Coil Voltage: 24, 120, 240 or 277VAC 12, 24 or 120VDC Our authorized distributors are more likely to maintain the following items in stock for immediate delivery. P30P42A12P1-120 P30P42D12P1-24 P30P47A12P1-120 P30P47D12P1-24 Dimensions are shown for 824 reference purposes only. P40P42A12P1-24 P40P42A12P1-120 P40P42A12P1-240 P40P42D12P1-24 Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. Catalog 1308242 Issued 3-03 (PDF Rev. 5-05) P&B Outline Dimensions 3 Pole Models DC Coil AC Coil 3.25 MAX. (82.55) W/SWITCH 2.650 MAX. (67.31) W/O SWITCH 3.420 MAX. (86.87) .21 TYP. (5.3) 3.975 MAX. (100.97) 2.550 (64.77) .25 TYP. (6.4) 3.250 .010 (82.55 .25) 3.800 MAX. (96.52) 3.550 MAX. (90.17) 3.550 MAX. (90.17) 3.125 .010 (79.38 .25) .5 DIA. (12.7) 1.500 .020 (38.10 .51) 2.00 (50.8) 4 Pole Models DC Coil AC Coil 3.600 MAX. (91.44) W/SWITCH 3.350 MAX. (85.09) W/O SWITCH 3.975 MAX. (100.97) 3.420 MAX. (86.87) 3.550 MAX. (90.17) 3.800 MAX. (96.52) .21 TYP. (5.3) 3.125 .010 (79.38 .25) 3.550 MAX. (90.17) 2.550 (64.77) .25 TYP. (8.4) 3.250 .010 (82.55 .25) .5 DIA. (12.7) 1.500 .020 (38.10 .51) 2.00 (50.8) Contact Terminal Options Code 2 Code 3 #10-32 UNF-2A X .375" (9.525mm) Binder Terminal Screw 15S365 accepts the following wire size: Solid, Single -- 8 AWG Dual .250" (6.35mm) Quick Connect 26A945 #10-32 UNF-2A X .375" (9.525mm) Binder Terminal Screw 15S365 accepts the following wire size: Solid, Single -- 8 AWG Code 4 Box Lug (Keyed) 24C540 with 15S361 & 15S364 Screws Accepts the following wire sizes: Solid, Single --14-4 AWG Code 5 #10-32 UNF-2A X .500" (12.7mm) Screw with Captive Pressure Plate 15S362 Accepts the following wire sizes: Solid, Single --22-8 AWG Solid, Double --22-14 AWG Stranded, Single --22-8 AWG Stranded, Double --22-16 AWG Code 6 Dual .250" (6.35mm) Quick Connect 26A945 Box Lug 9P30X3 Accepts the following wire sizes: Solid, Single --14-4 AWG Main Contact Ordering and Replacement Information Contact Replacement Kits Contact replacement kits for 3 pole models include 3 contact pressure springs, 3 movable contact assemblies and 6 stationary contact assemblies. Kits for 4 pole models include 4 contact pressure springs, 4 movable contact assemblies and 8 stationary contact assemblies. Contact replacement kits are for use only on those models with form X contact arrangements. Kits for P30 contactors: 3 Form X models - Kit No. 9P30X1 4 Form X models - Kit No. 9P30X2 To Replace Contacts: 1. Remove screws holding dust cover in place, and remove cover. 2. Compress and remove contact pressure springs. 3. Lift movable contacts and remove. 4. Remove screws holding stationary contact in place, and remove contacts. 5. Reverse the above procedure to install new stationary and movable contacts. Caution: Do not overtighten the screws, as it is possible to strip the threads. Kits for P40 contactors: 3 Form X models - Kit No. 9P40X1 4 Form X models - Kit No. 9P40X2 Dimensions are shown for reference purposes only. Dimensions are in inches over (millimeters) unless otherwise specified. Specifications and availability subject to change. www.tycoelectronics.com Technical support: Refer to inside back cover. 825