G6K-2F 3DC - OMRON ELECTRONIC COMPONENTS

Surface Mounting Relay G6K

Surface Mounting Relay with the

World’s Smallest Mounting Area and a

Height of Only 5.2 mm

Subminiature model as small as 5.2 (H) x 6.5 (W) x

10 (L) mm is ideal for high-density mounting.

Low profile of 5.2 mm and weight of only 0.7 g

combine to improve mounting efficiency.

Models with inside-L surface mounting terminals

are available.

Consumes approximately 70% the power of a

conventional OMRON model and operates at a

current that is as low as 100 mW.

Surface mounting terminal models incorporate a

unique terminal structure with high infrared

irradiation efficiency which allows the terminal

temperature to rise easily when mounting the IRS,

thus ensuring excellent soldering.

Ensures a dielectric strength of 1,500 VAC and

conforms to FCC Part 68 (i.e., withstanding an

impulse withstand voltage of 1,500 V for 10 x

160 !s).

New-Y models offer an impulse withstand voltage

of 2,500 V for 2 x 10 !s (conforms to Bellcore

specifications) by optimizing the distance between

coil and contacts.

Conforms to UL1950 (FileNo. E41515)/CSAC22.2

No. 950 (File No. LR24825)

The above specifications are ensured as of August 1999.

Ordering Information

Classification Single-side

stable Single-winding

latching Single-side stable Bellcore:

2, 500 V for 2x10 !s

DPDT Fully sealed Through-hole terminal G6K-2P G6KU-2P-Y G6K-2P-Y

Surface mounting

Inside-L G6K-2G G6KU-2G-Y G6K-2G-Y

terminal Outside-L G6K-2F G6KU-2F-Y G6K-2F-Y

Rated coil voltage

Note: 1. When ordering, add the rated coil voltage to the model number.

Example: G6K-2F 12 VDC

2. When ordering tape packing, add “-TR” to the model number.

Example: G6K-2F-TR 12 VDC

Be sure since “-TR” is not part of the relay model number, it is not marked on the relay case.

Tape packing

Model Number Legend

G6Kj-jj-jjVDC

1234 5

1. Relay function

None: Single-side stable model

U: Single-winding latching model

2. Contact form

2: DPDT

3. Terminal shape

F: Outside-L surface mounting terminal

G: Inside-L surface mounting terminal

P: PCB terminal

4. Approved standards

None: UL, CSA

Does not conform to Bellcore specifications

Y: UL, CSA

ConformstoBellcorespecifications:2,500Vfor2x10 !s

5. Rated Coil Voltage

3, 4.5, 5, 12, 24 VDC

G6K G6K

Application Examples

Telephones, communications equipment, measurement devices, office automation machines, and audio-visual products.

Specifications

Contact mechanism: Bifurcated crossbar Ag (Au-alloy contact)

Enclosure ratings: Fully sealed

Coil Ratings

Single-side Stable Models

G6K-2F, G6K-2G, G6K-2P

Rated voltage 3VDC 4.5 VDC 5VDC 12 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA

Coil resistance 91 "194 "237 "1,315 "

Must operate voltage 80% max. of rated voltage

Must release voltage 10% min. of rated voltage

Max. voltage 150% of rated voltage at 23#Cto70

Power consumption Approx. 100 mW

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of $10%.

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Single-side Stable Models (Bellcore Version)

G6K-2F-Y, G6K-2G-Y, G6K-2P-Y

Rated voltage 3VDC 4.5 VDC 5VDC 12 VDC 24 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA

Coil resistance 91 "194 "237 "1,315 "5,220 "

Must operate voltage 80% max. of rated voltage

Must release voltage 10% min. of rated voltage

Max. voltage 150% of rated voltage at 23#Cto70

Power consumption Approx. 100 mW

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of $10%.

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

G6K G6K

Single-winding Latching Models (Bellcore Version)

G6KU-2F-Y, G6KU-2G-Y, G6KU-2P-Y

Rated voltage 3VDC 4.5 VDC 5VDC 12 VDC 24 VDC

Rated current 33.0 mA 23.2 mA 21.1 mA 9.1 mA 4.6 mA

Coil resistance 91 "194 "237 "1,315 "5,220 "

Must set voltage 75% max. of rated voltage

Must reset voltage 75% max. of rated voltage

Max. voltage 150% of rated voltage at 23#Cto70

Power consumption Approx. 100 mW

Note: 1. The rated current and coil resistance are measured at a coil temperature of 23#C with a tolerance of $10%.

2. The operating characteristics are measured at a coil temperature of 23#C.

3. The maximum voltage is the highest voltage that can be imposed on the relay coil instantaneously.

Contact Ratings

Load Resistive load

Rated load 0.3 A at 125 VAC; 1 A at 30 VDC

Rated carry current 1A

Max. switching voltage 125 VAC, 60 VDC

Max. switching current 1A

Characteristics

Item Single-side stable models (double-pole) Single-winding latching

model

G6K-2F, G6K-2G, G6K-2P G6K-2F-Y, G6K-2G-Y,

G6K-2P-Y G6KU-2F-Y, G6KU-2G-Y,

G6KU-2P-Y

Contact resistance (see note 1) 100 m"max.

Operating (set) time (see note 2) 3 ms max. (approx. 1.4 ms) 3 ms max. (approx. 1.2 ms)

Release (reset) time (see note 2) 3 ms max. (approx. 1.3 ms) 3 ms max. (approx. 1.2 ms)

Insulation resistance (see note 3) 1,000 M"min. (at 500 VDC)

Dielectric

Coil and contacts 1,500 VAC, 50/60 Hz for 1 min

strength Contacts of different

polarity 1,000 VAC, 50/60 Hz for 1 min

Contacts of same

polarity 750 VAC, 50/60 Hz for 1 min

Impulse

Coil and contacts 1,500 V (10 x 160 !s) 2,500 V (2 x 10 !s), 1,500 V (10 x 160 !s)

withstand

voltage Contacts of different

polarity 1,500 V (10 x 160 !s)

Contacts of same

polarity

Vibration resistance Destruction: 10 to 55 Hz, 5-mm double amplitude and 55 to 500 Hz, 300 m/s2(approx. 30G)

Malfunction: 10 to 55 Hz, 3.3-mm double amplitude and 55 to 500 Hz, 200 m/s2(approx. 20G)

Shock resistance Destruction: 1,000 ms2(approx. 100G)

Malfunction: 750 ms2(approx. 75G)

Life expectancy Mechanical: 50,000,000 operations min. (at 36,000 operations/hour)

Electrical: 100,000 operations min. (with a rated load at 1,800 operations/hour)

Failure rate (P level) (see note 4) 10 !Aat10mVDC

Ambient temperature Operating: --40#Cto70

#C (with no icing or condensation)

Storage: --40#Cto70

#C (with no icing or condensation)

Ambient humidity Operating: 35 to 85%

Weight Approx. 0.7 g

Note: The above values are initial values.

Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method.

2. Values in parentheses are actual values.

3. Theinsulationresistancewasmeasuredwitha500-VDCmeggerappliedtothesamepartsasthoseusedforcheckingthedielectric

strength.

4. This value was measured at a switching frequency of 120 operations/min.

G6K G6K

Engineering Data

Maximum Switching Power Ambient Temperature vs.

Maximum Coil Voltage Ambient Temperature vs.

Switching Current

Switching current (A)

Maximum coil voltage (%)

Switching current (A)

DC resistive load

Switching voltage (V) Ambient temperature (#C) Ambient temperature (#C)

AC resistive load

Note: Themaximum coilvoltagerefersto themaxi-

mum value in a varying range of operating

power voltage, not a continuous voltage.

Life Expectancy Ambient Temperature vs. Must

Operate or Must Release Voltage

G6K-2G (F/P), G6K-2G (F/P)-Y

Switching operations (x10 operations)

On the basis of rated voltage (%)

Switching current (A)

125 VAC resistive load

Ambient temperature: 23#C

Switching frequency:

1,800 operations/hour

Ambient temperature (#C)

30 VDC resistive load

Ambient temperature: 23#C

Switching frequency:

1,800 operations/hour

Max. estimated value

Must operate voltage

Must release voltage

Ambient Temperature vs. Must

Set or Must Reset Voltage

G6KU-2G (F/P)-Y

On the basis of rated voltage (%)

Ambient temperature (#C)

Max. estimated value

Electrical Life Expectancy

(with Must Operate and Must

Release Voltage) (see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

Electrical Life Expectancy

(Contact Resistance) (see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

Contact resistance (m )

Operating frequency (x103operations)

On the basis of rated voltage (%)

Operating frequency (x103operations)

Must operate

Must release

Sample: G6K-2G

Number of Relays: 10

Test conditions: 1 A resistive load at

30 VDC with an operation rate of 50%

Switching frequency: 1,800 operations/h

Sample: G6K-2G

Number of Relays: 10

Test conditions: 1 A resistive load

at 30 VDC with an operation rate of 50%

Switching frequency: 1,800 operations/h

contact

Contact resistance

Shock Malfunction

Energized

Not

energized

Shock direction Unit: m/s2

Sample: G6K-2G

Number of Relays: 10

Conditions: Shock is applied in $X, $Y, and $Z

directions three times each with and

without energizing the Relays to check

the number of contact malfunctions.

G6K G6K

External Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must operate voltage

Must release voltage

External magnetic field (A/m)

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10 Must operate voltage

Must release voltage

External magnetic field (A/m)

(Average value)

Change rate on the basis of initial value (%)

Sample: G6K-2G

Number of Relays: 10

External magnetic field (A/m)

High-frequency Characteristics

(Isolation)

G6K-2G (F/P), G6K-2G (F/P)-Y

(Average value) (Average value)

Insertion loss (dB)

Sample: G6K-2G

Number of Relays: 10

(Average value)

Return loss (dB)

Frequency (MHz) Frequency (MHz)

High-frequency Characteristics

(Insertion Loss)

G6K-2G (F/P), G6K-2G (F/P)-Y

High-frequency Characteristics

(Return Loss)

G6K-2G (F/P),G6K-2G (F/P)-Y

Sample: G6K-2G

Number of Relays: 10

Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y Mutual Magnetic Interference

G6K-2G (F/P), G6K-2G (F/P)-Y

Sample

Not energized

Sample

Energized

Must operate voltage

Must release voltage

Initial stage Test

Average value

Initial stage Test

Average value

Sample

Not energized

Sample

Energized

Initial stage Test

Average value

Initial stage Test

Average value

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Change rate on the basis

of initial value (%)

Must operate voltage

Must release voltage

Must operate voltage

Must release voltage

Contact Reliability Test (see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

Operating frequency (x103operations)

Note: The test was conducted at an

ambient temperature of 23#C.

Sample: G6K-2G

Number of Relays: 10

Test conditions: 10 !A resistive load at

10 mVDC with an operation rate of 50 %

Switching frequency: 7,200 operations/h

Contact resistance (m )

contact

Isolation (dB)

Frequency (MHz)

Sample: G6K-2G

Number of Relays: 10

Return loss

G6K G6K

Must Operate and Must Release

Time Distribution (see note)

G6K-2G (F/P), G6K-2G (F/P)-Y

Number of contacts

Sample: G6K-2G

Number of Relays: 50

Time (ms)

Sample: G6K-2G

Number of Relays: 50

Change rate on the basis of rated value (%)

After test

Must Operate and Must Release

Bounce Time Distribution (see note)

G6K-2G (F/P) , G6K-2G (F/P)-Y

Vibration Resistance

G6K-2G (F/P), G6K-2G (F/P)-Y

Number of contacts

Note: Thetestswereconducted atanambienttemperatureof23#C.

Must operate

bounce time

Must operate voltage

Must release voltage

Time (ms)

Must release

bounce time

Must operate

Must release time

Dimensions

Note: All units are in millimeters unless otherwise indicated.

DPDT

G6K-2F Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

G6K-2G Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Tolerance: $0.1 mm

G6K-2P Mounting Dimensions (Bottom View) Terminal Arrangement/

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Eight, 0.8-dia. holes

Tolerance: $0.1 mm

G6K G6K

G6K-2F-Y

G6K-2G-Y

G6K-2P-Y

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm. Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Tolerance: $0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement/

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Eight, 0.8-dia. holes

Tolerance: $0.1 mm

G6KU-2F-Y

G6KU-2G-Y

G6KU-2P-Y

Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm. Mounting Dimensions (Top View) Terminal Arrangement/

Internal Connections

(Top View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Tolerance: $0.1 mm

Mounting Dimensions (Bottom View) Terminal Arrangement/

Internal Connections

(Bottom View)

Orientation mark

Note: Each value has a tolerance of $0.3 mm.

Eight, 0.8-dia. holes

Tolerance: $0.1 mm

G6K G6K

Stick Packing and Tape Packing

Stick Packing

Relays in stick packing arearranged so that theorientation mark of

each Relay inon theleft side. Fifty Relays are packed on onestick.

Be sure not to make mistakes in Relay orientation when mounting

the Relay to the PCB.

Stopper (gray) Orientation of Relays Stopper (green)

Stick length: 520 mm (stopper not included)

No. of Relays per stick: 50

Tape Packing (Surface Mounting Terminal Models)

When ordering Relays in tape packing, add the prefix “-TR” to the

model number, otherwise the Relays in stick packing will be pro-

vided.

Tape Type: ETX7200

(EIAJ (Electronic Industrial Association of Japan))

Reel type: RPM-16D (EIAJ)

Relays per Reel: 900

1. Direction of Relay Insertion

2. Reel Dimensions

3. Carrier Tape Dimensions

Top tape (cover tape)

Carrier tape

Pulling direction

Orientation mark

Pulling direction

G6K-2F, G6K-2F-Y, G6KU-2F-Y

G6K-2G, G6K-2G-Y, G6KU-2G-Y

Emboss tape

G6K G6K

Recommended Soldering Method

Temperatures indicate the surface temperatures of the PCB.

IRS Method (for surface mounting terminal models)

Temperature ( C)

Soldering

Preheating

Time

(

)

%The thickness of cream solder to be appliedshould be within a rangebetween 150 and200 !mon OMRON’srecommended PCBpattern.

%Inordertoperformcorrectsoldering,itisrecommendedthatthecorrectsolderingconditionsbemaintainedasshownbelowontheleft-hand

side.

Correct Soldering Incorrect Soldering

PCB

Terminal

Solder

Relay

Land

Excessive

amount of

solder

Insufficient

amount of

solder

Visually check that the Relay is properly soldered.

Approved Standards

UL approval: UL1950 (File No. E41515)

CSA approval: C22.2 No. 950 (File No. LR24825)

Contact form Coil rating Contact rating Number of test operations

DPDT G6K-2G(F/P): 3to12VDC

G6K(U)-2G(F/P)-Y: 3 to 24 VDC 1 A at 30 VDC

0.5 A at 60 VDC

0.3 A at 125 VAC

6,000

G6K G6K

Precautions

For general precautions, refer to the PCB Relays Catalog (X033).

Familiarizeyourselfwiththeprecautionsandglossarybeforeusing

the G6K.

Correct Use

Handling

Leave the Relay unpacked until mounting it.

Soldering

Solder: JIS Z3282, H63A

Solderingtemperature:Approx.250#C(260#CiftheDWSmethodis

used)

Soldering time: Approx. 5 s max. (approx. 2 s for the first time and

approx. 3 s for the second time if the DWS method is used)

Besuretomakeamoltensolderleveladjustmentsothat thesolder

will not overflow on the PCB.

Claw Securing Force During Automatic Mounting

DuringautomaticinsertionofRelays,makesuretosetthesecuring

forceofeachclawtothefollowingsothattheRelayscharacteristics

will be maintained.

Direction A: 1.96 N

Direction B: 4.90 N

Direction C: 1.96 N

Environmental Conditions During Operation, Storage, and

Transportation

ProtecttheRelayfromdirectsunlightandkeeptheRelayundernor-

mal temperature, humidity, and pressure.

If theRelay isstoredforalongtimein anadverse environment with

high temperature, high humidity, organic gases, or sulfide gases,

sulfide or oxide films will form on the contact surfaces. These films

mayresultinunstablecontact,contactproblems,orfunctionalprob-

lems. Therefore,operate,store,ortransporttheproductunderspe-

cified environmental conditions.

Latching Relay Mounting

Make sure that the vibration or shock that is generated from other

devices, such as relays in operation, on the same panel and im-

posed on the Latching Relay does not exceed the rated value,

otherwisetheLatchingRelaythathasbeensetmaybereset orvice

versa. The Latching Relay is reset before shipping. If excessive

vibrationor shock is imposed, however, the Latching Relay may be

set accidentally. Be sure to apply a reset signal before use.

Maximum Allowable Voltage

Themaximumallowablevoltageofthecoilcanbeobtainedfromthe

coiltemperatureincreaseandtheheat-resistingtemperatureofcoil

insulating sheath material. (Exceeding the heat-resisting tempera-

ture may result in burning or short-circuiting.) The maximum allow-

able voltage also involves important restrictions which include the

following:

%Must not cause thermal changes in or deterioration of the

insulating material.

%Must not cause damage to other control devices.

%Must not cause any harmful effect on people.

%Must not cause fire.

Therefore, be sure to use the maximum allowable voltage beyond

the value specified in the catalog.

Asarule,theratedvoltagemustbeappliedtothecoil.Avoltageex-

ceeding the rated value, however, can be applied to the coil pro-

videdthatthevoltageislessthanthemaximumallowablevoltage.It

must be noted that continuous voltage application to the coil will

cause a coil temperature increase thus affecting characteristics

suchas electricallifeandresultinginthedeteriorationof coilinsula-

tion.

Coating

The Relay mounted on the PCB may be coated or washed but do

not apply silicone coating or detergent containing silicone, other-

wisethesilicone coatingor detergentmay remainonthesurfaceof

the Relay.

PCB Mounting

IftwoormoreRelaysareclosely mountedwiththelongsides ofthe

Relays facing each other and soldering is performed with infrared

radiation, the solder may not be properly exposed to the infrared

rays. Besuretokeeptheproperdistancebetween adjacentRelays

as shown below.

G6K-2G

G6K-2F

2mmmin.

2.7 mm min.

TwoormoreRelaysmay beclosely mountedwith theshort sidesof

the Relays facing each other.

ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.

To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.

Cat. No. K106-E1-3A