SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Product Facts SOLISTRAND Terminals and Splices Utilize a brazed seam Applied with "W" crimp tooling Available in wire sizes 26 AWG - 600 MCM [0.1-304 mm2] For terminating solid & stranded wires U.L. Listed CSA Certified Military Approved Budget Terminals and Splices Utilize a butted seam Applied with "F" crimp tooling Availble in wire sizes 26 - 10 AWG [0.1-6.64 mm2] For terminating stranded wire only U.L. Listed DIAMOND GRIP Terminals and Splices Utilize a butted seam Metal insulation support sleeve with "V" notches Applied with a "C" crimp Available in wire sizes 26-10 AWG (0.1-6.64 mm2) For terminating stranded wire only U.L. Listed CSA Certified SOLISTRAND and Budget terminals and splices are specially designed to terminate solid and stranded wire, irregular shaped conductors, and combinations of these -- retaining the superior performance characteristics of single-purpose terminals and splices. Corrosion resistance, vibration resistance and tensile strength of these terminals and splices are well within the limits of commercial and military specifications. The Budget terminal is primarily the same as the SOLISTRAND terminals without the brazed seam in the wire barrel. These terminals and splices fulfill the need for an economical and electrically superior termination where extreme vibration and tension on the wires are not present. DIAMOND GRIP utilizes a tin plated copper insulation support sleeve with "V" notches. The sleeve eliminates fraying of the insulation or breaking of the conductor. The "V" notches lock the wire insulation against vibration and pullout. Need more information? Call the AMP Technical Support Center: 1-800-522-6752 The Technical Support Center is staffed with specialists well versed in all AMP Products. The Center can provide you with: Technical Support Catalogs Technical Documents Product Samples AMP Authorized Distributor Locations (c) Copyright 1994, 1996 and 2000 by AMP Incorporated, Harrisburg, PA. All Rights Reserved. AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-TAPETRONIC, CERTI-CRIMP, DIAMOND GRIP, PRO-CRIMPER II, SOLISTRAND, TAPETRONIC and DYNA-CRIMP are trademarks. 1 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Table of Contents How to Compute Circular Mil Area of Various Wire Shapes ............................................................................................3 Table of SOLISTRAND and Budget Standard Wire Ranges ..................................................3 Table listing: Circular Mil Area for common wire sizes......................................................4 - 7 Product Descriptions ....................................................................................................8, 9, 10 Stud Hole Sizes ....................................................................................................................11 SOLISTRAND and Budget Ring Tongue Terminals...........................................................................................12- 20 26 AWG - 600 MCM [0.1- 304 mm2] Right Angle Ring Tongue Terminals ............................................................................21 22 AWG - 300 MCM [0.26- 152 mm2] Heavy Duty Ring Tongue Terminals ......................................................................22, 23 16 - 1/0 AWG [1.04 - 60.6 mm2] Rectangular Tongue Terminals ..............................................................................24, 25 22 - 10 AWG [0.26 - 6.64 mm2] Spade Tongue Terminals ..............................................................................................26 26 - 10 AWG [0.1 - 6.64 mm2] Short Spring Spade Tongue Terminals ................................................................27, 28 26 - 10 AWG [0.1 - 6.64 mm2] Long Spring Spade Tongue Terminals .......................................................................29 26 - 10 AWG [0.1 - 6.64 mm2] Flanged Spade Tongue Terminals ..............................................................................30 26 - 10 AWG [0.1 - 6.64 mm2] Slotted Ring Tongue Terminals ...................................................................................31 26 - 10 AWG [0.1 - 6.64 mm2] Hook Tongue Terminals ................................................................................................32 22 - 10 AWG [0.26 - 6.64 mm2] Tab Tongue Terminals...................................................................................................32 22 - 8 AWG [0.26 - 10.5 mm2] Flag Ring Tongue Terminals...................................................................................33, 34 16 - 4/0 AWG [1.04 - 117 mm2] Parallel Splices...............................................................................................................35 22 AWG- 600 MCM [0.26 - 304 mm2] Butt Splices ..............................................................................................................36, 37 26 AWG - 600 MCM [0.1 - 304 mm2] DIAMOND GRIP Ring Tongue Terminals ...........................................................................................38, 39 26 - 10 AWG [0.1- 6.64 mm2] Knife Disconnect Splices ..............................................................................................40 22 - 10 AWG [0.26 - 6.64 mm2] Slotted Ring Tongue ......................................................................................................40 26 - 16 AWG [0.1 - 1.65 mm2] Rectangular Tongue Terminals ....................................................................................41 22 - 16 AWG [0.26 - 1.65 mm2] Flanged Spade Tongue Terminals ..............................................................................41 26 - 14 AWG [0.1 - 2.62 mm2] Spade Tongue Terminals .............................................................................................42 26 - 16 AWG [0.1 - 1.65 mm2] Standard "B" Knife Disconnect Splices ..............................................................................................43 22 - 8 AWG [0.26 - 10.5 mm2] Rectangular Tongue Terminals ....................................................................................43 22 - 14 AWG [0.26 - 2.62 mm2] Military Approvals, Part Numbers & Requirements ......................................................44 - 48 U.L. Requirements ..........................................................................................................49, 50 Application Tooling ........................................................................................................51- 56 Part Number Index .........................................................................................................57- 59 2 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 How to Compute Circular Mil Area of Various Wire Shapes Square or Rectangular Wire Round Solid Wire AWG U.S. Customary Dimensions Metric Dimensions Multiply the width of the wire cross section in mils by the thickness of the wire cross section in mils by 1.2732 and subtract the radius factor shown below. Multiply the width of the wire cross section in millimetres by the thickness of the wire cross section in millimetres by 1973.525 and subtract the radius factor shown below. CMA = W x T x 1.2732 - radius factor CMA = W x T x 1973.525 - radius factor Multiply the diameter in mils by itself. Multiply the diameter in milllimetres by itself by 1550.003 CMA = D2 CMA = D2 x 1550.003 Stranded Wire AWG Conversion Table To Convert From CMA CMA mm2 mm2 Multiply the diameter of one strand (in mils) by itself, and then multiply the result by the total number of strands. Multiply the diameter of one strand in millimetres by itself by the number of strands by 1550.003. CMA = D2 x N CMA = D2 x N x 1550.003 Radius Factor, U.S. Customary To Multiply By mm2 in2 in2 CMA .0005067075 .0000007854 .001550003 1973.525 Note: Refer to table listing for circular mil area for common wire sizes. Radius (in.) .010 .012 .016 .020 .026 .032 .040 .063 .094 Radius Factor, Metric Radius Factor To Subtract (CMA) 110 158 280 438 740 1121 1752 4346 9675 Radius (mm) 0.25 0.3 0.35 0.4 0.5 0.6 0.8 1.2 Radius Factor To Subtract (CMA) 106 153 208 272 424 611 1086 2444 Radius must be measured. Radius must be measured. Table of SOLISTRAND and Budget Standard Wire Ranges Use to select the proper size terminals or splices. Terminal Connector Size 26-22 24-20 22-16 16-14 & 16-14 HD 14-12 12-10 8 & 8 HD 6 & 6 HD 4 & 4 HD CMA Range 202-810 320-1,290 509-3,260 2,050-5,180 3,260-8,230 5,180-13,100 13,100-20,800 20,800-33,100 33,100-52,600 Terminal Connector Size 2 & 2 HD 1/0 & 1/0 HD 2/0 3/0 4/0 250-300 MCM 300-350 MCM 400 MCM 500-600 MCM CMA Range 52,600-83,700 83,700-119,500 119,500-150,500 150,500-190,000 190,000-231,000 231,000-300,000 300,000-380,000 350,000-478,000 478,000-600,000 HD-Denotes Heavy Duty Terminal. 3 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Table listing: Circular Mil Area for common wire sizes Wire Sizes in AWG and mm2 to CMA Note: The following tables are applicable to single and multiple strand, round, conductors only. Computing Circular Mil Area For best results, the proper AMP terminal or splice must be selected not by the "fit" of wire or wires in the terminal barrel, but by the total circular mil area in cross section of the wires used. For this purpose AMP has prepared convenient tables to assist in the calculation of circular mil areas. When the totals are known, the proper AMP terminal or splice can be determined quickly. Unusual combinations or special applications should be submitted to AMP engineering department for size recommendation. In any application, the careful selection of terminals by the circular mil area method will insure the highest possible performance, both electrically and mechanically, in your AMP terminations. Example of multiple wire configurations used in one termination ALWAYS SELECT TERMINALS BY THE CIRCULAR MIL AREA METHOD. For example, a No. 18 AWG 16-strand conductor (1600 CMA) and a No. 16 AWG 19-strand conductor (2426 CMA) will have a combined total of 4026 CMA. This total CMA is equivalent to a No. 14 AWG conductor. CMA 3.8 4.0 4.8 6.3 7.8 9.6 12.3 15.2 16.0 20.2 25.0 31.4 39.7 50.0 50.4 64.0 79.2 100.0 104.0 127.7 152.1 158.8 175.0 182.6 202 204 238 250 250 251 253 256 274 278 288 300 304 313 314 318 320 388 397 400 400 403 404 408 408 475 634 635 640 640 650 700 754 812 992 1000 1008 1024 1024 1024 1025 1032 1111 1186 1289 1492 1512 1536 1536 1600 1608 AWG 44 44 43 42 41 40 39 38 38 37 36 35 34 33 33 32 31 30 30 29 29 29 28 28 27 27 26 26 26 26 26 26 26 26 26 26 26 25 25 25 25 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 21 20 20 20 20 20 20 20 20 20 20 19 18.5 18.5 18.5 18.5 18 18 Nominal Wire Size mm2 0.002 0.002 0.002 0.003 0.004 0.005 0.006 0.008 0.008 0.010 0.013 0.016 0.020 0.025 0.026 0.032 0.040 0.051 0.053 0.064 0.077 0.080 0.089 0.093 0.102 0.103 0.121 0.127 0.127 0.127 0.128 0.130 0.139 0.141 0.146 0.152 0.154 0.159 0.159 0.161 0.162 0.197 0.201 0.203 0.203 0.204 0.205 0.207 0.207 0.241 0.321 0.322 0.324 0.324 0.329 0.355 0.382 0.411 0.503 0.507 0.511 0.519 0.519 0.519 0.519 0.523 0.563 0.601 0.653 0.756 0.766 0.778 0.778 0.811 0.815 No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 26 1 10 1 7 19 1 51 6 26 10 8 1 16 18 7 72 3 19 1 10 8 1 1 10 16 4 8 1 13 102 19 8 16 10 1 26 7 19 1 1 10 20 16 1 256 41 26 7 19 1 7 30 384 24 16 19 Strands Diameter Inch 0.00195 0.002 0.0022 0.0025 0.0028 0.0031 0.0035 0.0039 0.004 0.0045 0.005 0.0056 0.0063 0.00707 0.0071 0.008 0.0089 0.01 0.002 0.0113 0.0039 0.0126 0.005 0.0031 0.0142 0.002 0.0063 0.0031 0.005 0.0056 0.0159 0.004 0.0039 0.0063 0.002 0.01 0.004 0.0177 0.0056 0.0063 0.0179 0.0197 0.0063 0.005 0.01 0.0071 0.0201 0.0056 0.002 0.005 0.0089 0.0063 0.008 0.0253 0.005 0.01 0.0063 0.0285 0.0315 0.01 0.0071 0.008 0.032 0.002 0.005 0.0063 0.0126 0.0079 0.0359 0.0146 0.0071 0.002 0.008 0.01 0.0092 mm 0.050 0.051 0.056 0.064 0.071 0.079 0.089 0.099 0.102 0.114 0.127 0.142 0.160 0.180 0.180 0.203 0.226 0.254 0.051 0.287 0.099 0.320 0.127 0.079 0.361 0.051 0.160 0.079 0.127 0.142 0.404 0.102 0.099 0.160 0.051 0.254 0.102 0.450 0.142 0.160 0.455 0.500 0.160 0.127 0.254 0.180 0.511 0.142 0.051 0.127 0.226 0.160 0.203 0.643 0.127 0.254 0.160 0.724 0.800 0.254 0.180 0.203 0.813 0.051 0.127 0.160 0.320 0.201 0.912 0.371 0.180 0.051 0.203 0.254 0.234 Approximate Conductor Diameter Inch mm 0.002 0.051 0.002 0.051 0.0022 0.056 0.0025 0.064 0.0028 0.071 0.0031 0.079 0.0035 0.089 0.0039 0.099 0.004 0.102 0.0045 0.114 0.005 0.127 0.0056 0.142 0.0063 0.160 0.0071 0.180 0.0071 0.180 0.008 0.203 0.0089 0.226 0.01 0.254 0.012 0.305 0.011 0.279 0.013 0.330 0.013 0.330 0.015 0.381 0.016 0.406 0.014 0.356 0.016 0.406 0.018 0.457 0.018 0.457 0.018 0.457 0.018 0.457 0.016 0.406 0.018 0.457 0.022 0.558 0.019 0.483 0.022 0.559 0.02 0.508 0.02 0.508 0.018 0.457 0.02 0.508 0.021 0.533 0.018 0.457 0.02 0.508 0.023 0.584 0.023 0.584 0.023 0.584 0.023 0.584 0.02 0.508 0.023 0.584 0.02 0.508 0.023 0.584 0.029 0.737 0.029 0.737 0.029 0.737 0.025 0.635 0.033 0.838 0.03 0.762 0.033 0.838 0.029 0.737 0.032 0.813 0.038 0.965 0.039 0.991 0.039 0.991 0.032 0.813 0.039 0.991 0.038 0.965 0.039 0.991 0.039 0.991 0.041 1.041 0.036 0.914 0.047 1.194 0.047 1.194 0.047 1.194 0.047 1.194 0.049 1.245 0.049 1.245 4 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Table listing: Circular Mil Area for common wire sizes (Continued) Wire Sizes in AWG and mm2 to CMA Note: The following tables are applicable to single and multiple strand, round, conductors only. CMA 1617 1624 1625 1627 1639 1770 1900 1980 1999 2048 2048 2052 2426 2521 2540 2580 2581 2600 2625 2800 2942 2948 3000 3073 3260 3831 3899 4079 4099 4100 4106 4109 4128 4167 4234 4802 4842 4914 5184 6088 6343 6475 6500 6503 6509 6512 6529 6545 6654 6946 7856 7985 8064 8226 9072 9472 10080 10319 10319 10365 10376 10384 10404 10500 10867 11696 11710 11816 12066 13087 13125 14175 14368 15595 15665 AWG 18 18 18 18 18 18 18 17 17 17 17 17 16 16 16 16 16 16 16 16 15.5 15.5 15.5 15.5 15 14 14 14 14 14 14 14 14 14 14 13.5 13.5 13.5 13 12 12 12 12 12 12 12 12 12 12 11.5 11.5 11.5 11.5 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 8 8 8 8 Nominal Wire Size mm2 0.819 0.823 0.823 0.824 0.830 0.897 0.963 1.003 1.013 1.038 1.038 1.040 1.229 1.277 1.287 1.307 1.308 1.317 1.330 1.419 1.491 1.494 1.520 1.557 1.652 1.941 1.976 2.067 2.077 2.077 2.081 2.082 2.092 2.111 2.145 2.433 2.453 2.490 2.627 3.085 3.214 3.281 3.294 3.295 3.298 3.300 3.308 3.316 3.372 3.520 3.981 4.046 4.086 4.168 4.597 4.799 5.108 5.229 5.229 5.252 5.258 5.262 5.272 5.320 5.506 5.926 5.933 5.987 6.114 6.5 7 7 7.5 8 8 No. 7 1 65 41 7 7 19 1 7 32 512 1 19 50 16 65 1 26 105 7 7 1 30 392 1 19 7 37 7 41 19 1 26 105 84 50 7 1 1 19 165 259 65 19 41 7 1 37 84 7 7 19 56 1 7 37 1 37 65 41 7 1 19 105 7 84 7 1 19 1 525 7 19 7 50 Strands Diameter Inch 0.0152 0.0403 0.005 0.0063 0.0153 0.0159 0.01 0.0445 0.0169 0.008 0.002 0.0453 0.0113 0.0071 0.0126 0.0063 0.0508 0.01 0.005 0.02 0.0205 0.0543 0.01 0.0028 0.0571 0.0142 0.0236 0.0105 0.0242 0.01 0.0147 0.0641 0.0126 0.0063 0.0071 0.0098 0.0263 0.0701 0.072 0.0179 0.0062 0.005 0.01 0.0185 0.0126 0.0305 0.0808 0.0133 0.0089 0.0315 0.0335 0.0205 0.012 0.0907 0.036 0.016 0.1004 0.0167 0.0126 0.0159 0.0385 0.1019 0.0234 0.01 0.0394 0.0118 0.0409 0.1087 0.0252 0.1144 .0050 .0450 .0275 .0472 .0177 mm 0.386 1.024 0.127 .0160 0.389 0.404 0.254 1.130 0.429 0.203 0.051 1.151 0.287 0.180 0.320 0.160 1.290 0.254 0.127 0.508 0.521 1.379 0.254 0.071 1.450 0.361 0.599 0.267 0.615 0.254 0.373 1.628 0.320 0.160 0.180 0.249 0.668 1.781 1.829 0.455 0.157 0.127 0.254 0.470 0.320 0.775 2.052 0.338 0.226 0.800 0.851 0.521 0.305 2.304 0.914 0.406 2.550 0.424 0.320 0.404 0.978 2.588 0.594 0.254 1.001 0.300 1.039 2.761 0.640 2.91 0.13 1.14 0.70 1.20 0.45 Approximate Conductor Diameter Inch mm 0.042 1.067 0.04 1.016 0.04 1.016 0.049 1.245 0.042 1.067 0.048 1.219 0.052 1.321 0.045 1.143 0.047 1.194 0.047 1.194 0.049 1.245 0.045 1.143 0.061 1.549 0.059 1.499 0.059 1.499 0.059 1.499 0.051 1.295 0.061 1.549 0.059 1.499 0.061 1.549 0.059 1.499 0.054 1.372 0.059 1.499 0.061 1.549 0.057 1.448 0.076 1.930 0.071 1.803 0.073 1.854 0.076 1.930 0.077 1.956 0.076 1.930 0.064 1.626 0.075 1.905 0.073 1.854 0.074 1.880 0.087 2.210 0.079 2.007 0.07 1.778 0.072 1.829 0.096 2.438 0.095 2.413 0.105 2.667 0.096 2.438 0.092 2.337 0.094 2.388 0.086 2.184 0.081 2.057 0.093 2.362 0.094 2.388 0.094 2.388 0.1 2.540 0.101 2.565 0.102 2.591 0.091 2.311 0.096 2.438 0.109 2.769 0.1 2.540 0.109 2.769 0.118 2.997 0.122 3.099 0.096 2.438 0.102 2.591 0.117 2.972 0.116 2.946 0.118 2.997 0.13 3.302 0.128 3.251 0.109 2.769 0.126 3.200 0.114 2.90 0.140 3.56 0.146 3.71 0.145 3.68 0.142 3.60 0.146 3.70 5 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Table listing: Circular Mil Area for common wire sizes (Continued) Wire Sizes in AWG and mm2 to CMA Note: The following tables are applicable to single and multiple strand, round, conductors only. CMA 16387 16473 16512 16533 16535 16589 16983 18853 19719 19737 19768 19796 26179 26218 26244 26292 26818 27783 31057 31329 31400 32199 33088 40682 41616 41718 41771 41792 42615 43356 48312 48867 49745 50010 57205 57459 66049 66139 66500 66517 68031 68857 69088 73400 81700 83600 84341 95509 97610 98409 104500 106400 117680 133000 135023 139101 139712 155959 167200 184343 185468 186972 199229 210900 235959 236208 247791 249856 249864 249870 249966 250003 299700 299755 299823 AWG 8 8 8 8 8 8 8 7 7 7 7 7 6 6 6 6 6 6 5.5 5.5 5.5 5 5 4.5 4 4 4 4 4 3.5 3 3 3 3 2.5 2.5 2 2 2 2 2 2 2 1.5 1 1 1 0 0 0 0 0 0 00 00 00 00 000 000 000 000 000 0000 0000 0000 0000 0000 250 250 250 250 250 300 300 300 Nominal Wire Size mm2 8 8 8 8 8 8 8.5 10 10 10 10 10 13 13 13 15 14 14 16 16 16 16 15.5 20 21 21 21 21 21 22 25 25 25 25 34 30 34 34 35 34 35 35 35 38 41 42 40 50 50 50 53 54 60 67 70 70 70 80 85 95 95 95 100 105 120 120 125 127 127 127 127 127 152 152 152 No. 133 37 1 7 19 49 133 19 80 7 1 49 37 7 1 19 133 7 126 7 1 37 1 41 1 7 37 19 133 7 196 783 7 84 7 7 1 19 665 37 276 19 1107 7 817 836 85 19 396 702 1045 1064 19 1330 19 999 360 19 1672 475 1332 19 19 2109 608 37 19 61 91 12 19 37 37 61 91 Strands Diameter Inch .0111 .0211 .1285 .0486 .0295 .0184 .0113 .0315 .0157 .0531 .1406 .0201 .0266 .0612 .1620 .0372 .0142 .0630 .0157 .0669 .1772 .0295 .1819 .0315 .2040 .0772 .0336 .0469 .0179 .0787 .0157 .0079 .0843 .0244 .0904 .0906 .2570 .0590 .0100 .0424 .0157 .0602 .0079 .1024 .0100 .0100 .0315 .0709 .0157 .0118 .0100 .0100 .0787 .0100 .0843 .0118 .0197 .0906 .0100 .0197 .0118 .0992 .1024 .0100 .0197 .0799 .1142 .0640 .0524 .1443 .1147 .0822 .0900 .0701 .0574 mm 0.28 0.54 3.26 1.23 0.75 0.47 0.29 0.80 0.40 1.35 3.57 0.51 0.68 1.55 4.11 0.94 0.36 1.60 0.400 1.700 4.500 0.750 4.620 0.800 5.182 1.961 0.853 1.191 0.455 2.000 0.400 0.200 2.140 0.620 2.296 2.300 6.528 1.499 0.254 1.077 0.400 1.530 0.200 2.600 0.254 0.254 0.800 1.800 0.400 0.300 0.254 0.254 2.000 0.254 2.140 0.300 0.500 2.300 0.254 0.500 0.300 2.520 2.600 0.254 0.500 2.030 2.900 1.623 1.331 3.665 2.913 2.088 2.29 1.781 1.458 Approximate Conductor Diameter Inch mm 0.167 4.24 0.150 3.81 0.129 3.26 0.146 3.71 0.148 3.76 0.150 3.81 0.167 4.24 0.161 4.10 0.165 4.20 0.159 4.05 0.141 3.57 0.161 4.10 0.174 4.42 0.184 4.67 0.162 4.11 0.202 5.13 0.210 5.33 0.189 4.80 0.209 5.30 0.197 5.00 0.177 4.50 0.197 5.00 0.182 4.62 0.236 6.00 0.204 5.18 0.232 5.89 0.240 6.10 0.226 5.74 0.272 6.90 0.236 6.00 0.260 6.60 0.280 7.10 0.253 6.42 0.260 6.60 0.292 7.42 0.272 6.90 0.257 6.53 0.332 8.43 0.345 8.76 0.300 7.62 0.307 7.80 0.301 7.65 0.335 8.50 0.307 7.80 0.382 9.70 0.386 9.80 0.339 8.60 0.354 9.00 0.406 10.30 0.370 9.40 0.431 10.95 0.435 11.05 0.394 10.00 0.486 12.34 0.421 10.70 0.488 12.40 0.488 12.40 0.453 11.50 0.545 13.84 0.571 14.50 0.571 14.50 0.496 12.60 0.512 13.00 0.635 16.13 0.630 16.00 0.571 14.50 0.571 14.50 0.576 14.63 0.576 14.63 0.600 15.24 0.574 14.58 0.575 14.61 0.630 16.0 0.631 16.03 0.631 16.03 6 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Table listing: Circular Mil Area for common wire sizes (Continued) Wire Sizes in AWG and mm2 to CMA Nominal Wire Size AWG mm2 CMA Note: The following tables are applicable to single and multiple strand, round, conductors only. 299947 300209 349560 349804 349875 350072 350290 400026 400192 400221 400008 499868 499590 499605 499664 599401 599596 600003 600279 699216 699531 699695 699907 750227 750262 750277 749096 799533 799725 800654 800658 999197 999424 999457 1000012 300 300 350 350 350 350 350 400 400 400 400 500 500 500 500 600 600 600 600 700 700 700 700 750 750 750 750 800 800 800 800 1000 1000 1000 1000 152 152 177 177 177 177 177 203 203 203 203 253 253 253 253 304 304 304 304 355 355 355 355 405 405 405 405 456 456 456 456 507 507 507 507 Chart 2 (Solid Wire) U.S. Customary Dimensions 4/0 3/0 2/0 1/0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Dia. inches .460 .410 .365 .325 .289 .258 .229 .204 .182 .162 .144 .128 .114 .102 .091 .081 .072 .064 .057 .051 .045 .040 12 19 61 91 19 12 37 19 37 61 91 19 37 61 91 127 37 91 61 127 37 61 91 61 91 37 127 37 61 127 91 127 61 91 37 mm 4.016 3.193 1.923 1.575 3.447 4.338 2.471 3.686 2.642 2.057 1.684 4.12 2.951 2.299 1.882 1.745 3.233 2.062 2.52 1.885 3.493 2.72 2.228 2.817 2.306 3.617 1.951 3.734 2.908 2.017 2.383 2.253 3.251 2.662 4.176 Approximate Conductor Diameter Inch mm 0.657 0.629 0.681 0.682 0.679 0.710 0.681 0.726 0.728 0.729 0.729 0.811 0.813 0.815 0.815 0.893 0.891 0.893 0.893 0.965 0.963 0.964 0.965 0.998 0.999 0.997 0.998 1.029 1.031 1.032 1.032 1.153 1.152 1.153 1.151 14.66 15.98 17.3 17.32 17.25 18.03 17.3 18.44 18.49 18.49 18.49 20.6 20.65 20.7 20.7 22.68 22.63 22.68 22.68 24.51 24.46 24.49 24.51 25.35 25.37 25.32 25.35 26.14 26.19 26.21 26.21 29.29 29.26 29.29 29.24 Metric Dimensions Use to convert wire size to inches of diameter and CMA. To read mils direct, move decimal point three places to the right. AWG Strands Diameter Inch .1581 .1257 .0757 .0620 .1357 .1708 .0973 .1451 .1040 .0810 .0663 .1622 .1162 .0905 .0741 .0687 .1273 .0812 .0992 .0742 .1375 .1071 .0877 .1109 .0908 .1424 .0768 .1470 .1145 .0794 .0938 .0887 .1280 .1048 .1644 No. CMA* AWG 212,000 168,000 133,000 106,000 83,700 66,400 52,600 41,700 33,100 26,300 20,800 16,500 13,100 10,400 8,230 6,530 5,180 4,110 3,260 2,580 2,050 1,620 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Dia. inches .036 .032 .0285 .0253 .0226 .0201 .0179 .0159 .0142 .0126 .0113 .0100 .0089 .0080 .0071 .0063 .0056 .0050 .0045 .0040 .0035 .0031 Use to convert wire size to millimeters of diameter and CMA. CMA* mm2 1,290 1,020 810 642 509 404 320 254 202 160 127 101 79.7 63.2 50.1 39.8 31.5 25.0 19.8 15.7 12.5 9.9 113.1 78.54 63.62 50.27 38.48 33.18 28.27 23.76 19.64 15.90 12.57 9.621 8.042 6.605 5.309 4.155 3.142 2.545 2.011 1.539 1.131 0.7854 Dia. mm 12 10 9 8 7 6.5 6 5.5 5 4.5 4 3.5 3.2 2.9 2.6 2.3 2 1.8 1.6 1.4 1.2 1 CMA* mm2 223,000 155,000 125,000 99,200 75,900 65,500 55,800 46,900 38,800 31,400 24,800 19,000 15,900 13,000 10,500 8,200 6,200 5,020 3,970 3,040 2,230 1,550 0.6362 0.5027 0.3848 0.3318 0.2827 0.2376 0.1964 0.159 0.1257 0.09621 0.08042 0.06605 0.05309 0.04155 0.03142 0.02545 0.02011 0.01539 0.01131 0.00785 Dia. mm 0.9 0.8 0.7 0.65 0.6 0.55 0.5 0.45 0.4 0.35 0.32 0.29 0.26 0.23 0.2 0.18 0.16 0.14 0.12 0.1 CMA* 1,260 992 759 655 558 469 338 314 248 190 159 130 105 82 62 50.2 39.7 30.4 22.3 15.5 *Nominal CMA has been "rounded off" for ease of calculation when using multiple wires in one termination. 7 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 The SOLISTRAND Terminal SOLISTRAND terminals and splices are specially designed to terminate solid and stranded wire, irregular shaped conductors, and combinations of these --still retaining the superior performance characteristics of single-purpose terminals and splices. Because AMP matches the terminal to the tool each termination is uniformly perfect, making quality control easy and performance consistent. Corrosion resistance, vibration resistance and tensile strength of these terminals and splices are well within the limits of commercial and military specifications. The SOLISTRAND line includes parallel and butt splices, and flag, ring, spade, hooked, and flanged tongue terminals in sizes from 26 AWG [0.1 mm2] through 600 MCM [304 mm2]. BASIC TERMINAL MATERIAL. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per MIL-T-10727. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-103 and tin-plated per MIL-T-10727. AMP's special plating process creates durable corrosion resistance to salt spray and most chemical fumes. BRAZED SEAM. The barrel is completely closed and seam is brazed for uniform metal strength around the entire barrel area. The Crimp The "W" Crimp is one of several timeproven crimp types developed by AMP. It is not just a "kink" in a metal barrel; not something pinched over electrical wire ends. The "W" Crimp is actually two longitudinal crimps applied with precisely controlled pressure so that the conductor within the barrel flows together into the dimples or serrations of the terminal barrel creating one homogeneous mass of metal. The two indents also help to center conductors within the barrel for uniform crimping of the barrel around the wire. Furthermore, the "W" Crimp permits the use of a shorter terminal barrel, an excellent feature for confined area termination. BELL MOUTH. Bell shape of barrel entrance makes insertion of wires easier. DIMPLES OR SERRATIONS. Inner surface either dimpled or serrated for optimum tensile strength and maximum electrical contact area after crimping. SOLISTRAND Terminals meet or exceed the requirements of MIL-T-7928, Type I, Class 1 and 2. Temperature Rating: 170C Max. The "W" Crimp creates terminations of optimum electrical properties and is completely reliable, giving long service in punishing environments. AMP SOLISTRAND Terminals and Splices (Use SOLISTRAND Tooling) AMP Inc. Wire Size "W" Crimp One Solid Two Solid 22-16 Solid or Stranded 16-14 Solid or Stranded 16-14 Heavy Duty Solid or Stranded 14-12 Solid or Stranded 12-10 Solid or Stranded 8 thru 600 MCM Solid or Stranded Listed File No. E13288 22-16 Solid or Stranded 16-14 Solid or Stranded 16-14 Heavy Duty Stranded 14-12 Stranded 12-10 Stranded 8 thru 600 MCM Stranded LR 7189 Certified 22-16 Solid or Stranded 16-14 Solid or Stranded 16-14 Heavy Duty Solid or Stranded 14-12 Solid or Stranded 12-10 Solid or Stranded 8 thru 600 MCM Solid or Stranded Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928. Commercial wire range is 22-16. One Solid Two Stranded DANGER: Not to be used on aluminum wire -- may cause equipment failure leading to serious injury or death. One Stranded 8 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 The Budget Terminal Budget Terminals and splices are primarily the same as SOLISTRAND products except for the absence of the brazed seam in the wire barrel. This terminal is ideal for applications where extreme vibration and tension on the wire are not present. These terminals and splices fulfill the need for an economical and electrically superior termination through the use of high grade materials, long plating experience and a proven crimp. BASIC TERMINAL MATERIAL. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per MILT-10727. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-103 and tin-plated per MIL-T-10727. AMP's special plating process creates durable corrosion resistance to salt spray and most chemical fumes. One of the most desirable features of this terminal and splice is the "F" Crimp. This proven crimp configuration rolls the open seam barrel into the conductor presenting a large surface to the inside of the terminal barrel assuring optimum electrical performance. The Budget line includes butt splices, ring, rectangular, flanged spade, hooked, and spring spade tongue terminals in sizes from 26 AWG [0.1 mm2] through 10 AWG [6.64 mm2]. SERRATIONS. Inner surface serrated for optimum tensile strength and maximum electrical contact area after crimping. BELL MOUTH. Bell shape of barrel entrance makes insertion of wires easier. Temperature Rating: 170C Max. AMP Budget Terminals and Splices (Use Budget Tooling) Wire Size Listed File No. E13288 22-16 Stranded 16-14 Stranded 12-10 Stranded 22-16 Stranded 16-14 Stranded 12-10 Stranded Note: 22-16 terminals and splices are stamped 22-18 in accordance with MIL-T-7928. Commercial wire range is 22-16. 9 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 DIAMOND GRIP Terminal The DIAMOND GRIP product line of terminals and splices is designed for completely uniform reliability under the most critical conditions of vibration, thermal shock, corrosion, tension and current overload. AMP's mated tool/terminal concept represents a total approach to wire termination and takes into account all the factors of circuit termination. The uniformity of appearance of AMP terminations is repeated by their uniformity in performance -- made possible by designing the terminal and the tooling to match precisely. This promotes fast and easy crimping and assures precise crimping pressure for every wire size, regardless of the skill of the operator. The result is the best circuit termination at the lowest applied cost. And this is true for all terminations from first to last, week after week, month after month. COPPER SLEEVE. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire's insulation or breaking the conductor. SERRATIONS. Serrations inside the barrel provide maximum contact and tensile strength after crimping. BELL MOUTH. Assures easy wire insertion. BASIC TERMINAL MATERIAL. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per MIL-T-10727. AMP's special plating process creates durable corrosion resistance to salt spray and most chemical fumes. The Crimp After the wire is inserted into the barrel, the matching dies in the AMP tool close over the barrel, exerting great pressure. This causes the wire strands to flow into the serrations of the terminal barrel as it is compressed around them, forming a homogenous mass of the strands and terminal barrel. This maximum contact assures optimum conductivity of the termination. "V" NOTCHES. These lock the wire insulation against vibration and pullout. Temperature Rating: 170C Max. DIAMOND GRIP Terminals and Splices (Use DIAMOND GRIP Tooling) AMP Wire Range 22-16 16-14 16-14 HD 12-10 Listed 22-16 Stranded 16-14 Stranded 16-14 HD Stranded 12-10 Stranded LR 7189 Certified 22-16 Stranded 16-14 Stranded -- 12-10 Stranded 10 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Terminal Stud Hole Size Use to Select Proper Size Terminal The chart shows sizes and dimensions of various studs and the corresponding terminal stud hole sizes used with AMP devices. For example, with stud #5 (.125 [3.18] Diameter), use AMP device listed for #5 stud (.132 [3.35] Hole Diameter). Terminal stud hole sizes may easily be checked by fitting sample terminal to black circle. Stud Size U.S. Cust. Metric Stud Dia. Typical Terminal Stud Hole Diameter -- .060 1.52 .073 1.85 .067 1.70 .080 2.03 .003 0.08 .003 0.08 0#2 M2 .086 2.18 .093 2.36 .003 0.08 0#3 -- .099 2.51 Not Available 0#4 -- .112 2.84 .119 3.02 .003 0.08 0#5 M3 .125 3.18 .132 3.35 .003 0.08 0#6 M3.5 .138 3.51 .145 3.68 .003 0.08 0#8 M4 .164 4.17 .171 4.34 .003 0.08 #10 -- .190 4.83 .197 5.00 .003 0.08 0#0 -- 0#1 #12 -- .216 5.49 .223 5.66 .003 0.08 #14 -- .242 6.15 .250 6.35 .003 0.08 1/4" M6 .250 6.35 .265 6.73 .005 0.13 5/16" M8 .312 7.92 .328 8.33 .005 0.13 3/8" -- .375 9.53 .390 9.91 .005 0.13 Stud Size Stud Dia. U.S. Cust. Metric Typical Terminal Stud Hole Diameter 7/16" -- .437 11.10 .453 11.51 .005 0.13 1/2" M12 .500 12.70 .515 13.08 .005 0.13 5/8" M16 .625 15.88 .656 16.66 .005 0.13 3/4" -- .750 19.05 .781 19.84 .005 0.13 7/8" M22 .875 22.23 .906 23.01 .005 0.13 1" -- 1.000 25.40 1.031 26.19 .005 0.13 11 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals Wire Size Range AWG 26 to 16, CMA 202 to 3,260 [0.1 to 1.65 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Size Circular Mils [mm2] Stud Size Style 0 A A 2 M2 A A 26-22 202-810 [0.1-0.41] 4 6 M3.5 A A A 8 A 10 A 1 A 2 M2 A A A 4 A A 5 M3 22-16 509-3,260 [0.26-1.65] A A A 6 M3.5 A A A A 8 M4 A A L Max. .329 8.36 .329 8.36 .450 11.43 .419 10.64 .450 11.43 .450 11.43 .544 13.82 .544 13.82 .544 13.82 .449 11.40 .449 11.40 .446 11.33 .449 11.40 .446 11.33 .621 15.77 .449 11.40 .449 11.40 Dimensions E C Max. Min. .256 .121 6.50 3.07 .256 .121 6.50 3.07 .346 .211 8.79 5.36 .346 .211 8.79 5.36 .346 .211 8.79 5.36 .346 .211 8.79 5.36 .416 .281 10.57 7.14 .416 .281 10.57 7.14 .416 .281 10.57 7.14 .337 .156 8.56 3.96 .337 .156 8.56 3.96 .353 .172 8.97 4.37 .337 .156 8.56 3.96 .353 .172 8.97 4.37 .493 .312 12.52 7.92 .337 .156 8.56 3.96 .337 .156 8.56 3.96 W Material Thickness Max. .140 3.56 .140 3.56 .203 5.16 .140 3.56 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .218 5.54 .218 5.54 .182 4.62 .218 5.54 .182 4.62 .250 6.35 .218 5.54 .218 5.54 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .528 13.41 .574 14.58 .621 15.77 .653 16.59 .621 15.77 .574 14.58 .653 16.59 .416 10.57 .436 11.07 .462 11.73 .478 12.14 .462 11.73 .436 11.07 .478 12.14 .218 5.54 .281 7.14 .312 7.92 .344 8.74 .312 7.92 .281 7.14 .344 8.74 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .156 3.96 .250 6.35 .281 7.14 .297 7.54 .281 7.14 .250 6.35 .297 7.54 Wire Barrel I.D. Min. Solistrand Budget -- -- -- .031 0.79 -- -- .031 0.79 -- -- -- .061 1.55 .061 1.55 .061 1.55 .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 .061 1.55 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .035 0.89 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 Part Numbers Solistrand Budget -- 0-31423-0 -- 0-31425-0 2-31425-2 -- 0-33695-0 0-50334* 0-322771-0 -- 0-31428-0 -- 0-31430-0 0-331401-0 1-331401-1 0-32858-0 -- 0-32859-0 -- 0-32860-0 -- 0-31087-0 0-34103-0 2-34103-1 0-31088-0 0-322927-0 1320677-0 0-34104*0 2-34104-6 0-36467* 0-31089-0 3-31089-6 0-36189-0 2-326850-1 0-323096-0 2-323096-2 0322418-0 -- 0-31090-0 2-31090-1 0-34105*0 2-34105-2 0-31091-0 0-34194-0 0-31101-0 0-34107*0 2-34107-2 0-34110*0 2-34110-3 0-30691*0 1-30691-1 -- 0-32822-0 0-34111*0 2-34111-3 0-34108*0 2-34108-2 0-30692-0 0-31265*0 0-323086-0 0-32823-0 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 12 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 0-31264-0 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 22 to 14, CMA 509 to 5,180 [0.26 to 2.62 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Size Circular Mils [mm2] Stud Size Style A 10 A A 22-16 509-3,260 [0.26-1.65] 12 A 1/4 M6 A 5/16 M8 A A 3/8 A 1/2 M12 A 2 M2 4 A A A A 6 M3.5 A A 16-14 2,050-5,180 [1.04-2.62] 8 M4 A A A 10 A A 12 A 14 A L Max. .621 15.77 .574 14.58 .653 16.59 .621 15.77 .856 21.74 .856 21.74 .995 25.27 .995 25.27 1.070 27.18 .480 12.19 .445 11.30 .480 12.19 .636 16.15 .480 12.19 .590 14.99 .636 16.15 .590 14.99 .621 15.77 .636 16.15 .669 16.99 .855 21.72 .730 18.54 Dimensions E C Max. Min. .462 .281 11.73 7.14 .436 .250 11.07 6.35 .478 .297 12.14 7.54 .462 .281 11.73 7.14 .618 .437 15.70 11.10 .618 .437 15.70 11.10 .727 .546 18.47 13.87 .727 .546 18.47 13.87 .711 .530 18.06 13.46 .352 .171 8.94 4.34 .352 .171 8.94 4.34 .352 .171 8.94 4.34 .462 .281 11.73 7.14 .352 .171 8.94 4.34 .431 .250 10.95 6.35 .462 .281 11.73 7.14 .431 .250 10.95 6.35 .462 .281 11.73 7.14 .462 .281 11.73 7.14 .510 .250 12.95 6.35 .618 .437 15.70 11.10 .493 .312 12.52 7.92 W Material Thickness Max. .312 7.92 .281 7.14 .344 8.74 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .531 13.49 .713 18.11 .250 6.35 .180 4.57 .250 6.35 .343 8.71 .250 6.35 .312 7.92 .343 8.71 .312 7.92 .312 7.92 .343 8.71 .312 7.92 .469 11.91 .468 11.89 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 Wire Barrel I.D. Min. Solistrand Budget .061 1.55 .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 -- .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 -- .085 2.16 .085 2.16 -- -- .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 Part Numbers Solistrand Budget 0-34112*0 2-34112-2 0-34109*0 2-34109-2 0-30693*0 3-30693-7 0-323087*0 0-32824-0 -- 0-30694-0 2-30694-1 0-34113*0 2-34113-2 0-34114*0 2-34114-2 0-31172-0 0-31266-0 0-31173-0 3-31173-3 -- 0-324124- 0 0-34115*0 2-34115-2 0-31498-0 0-329966*0 0-328970- 0 -- 0-321007- 0 0-328377-0 0-326854- 0 0-34119*0 2-34119-1 0-34121*0 2-34121-1 0-34120*0 2-34120-1 0-321684*0 2-321684-1 0-34122*0 2-34122-1 0-324955*0 2-324955-1 0-32185-0 0-30695-0 0-32186*0 0-321683- 0 0-30696*0 0-322235- 0 1-322235-1 -- 0-51872-5 0-34123*0 2-34123-1 0-320093-0 2-320093-1 0-30697*0 -- 0-31163-0 -- 0-34896-0 0-31049-0 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 13 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 16 to 10, CMA 2,050 to 13,100 [1.04 to 6.64 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Size Circular Mils [mm2] 16-14 2,050-5,180 [1.04-2.62] Stud Size Style 1/4 M6 5/16 M8 A 3/8 A 1/2 M12 8 M4 A A A B B 14-12 3,260-8,230 [1.65-4.17] 10 B 1/4 M6 B 38 B 4 A A 6 M3.5 A A 8 M4 A A A 12-10 5,180-13,100 [2.62-6.64] A 10 A A A 1/4 M6 5/16 M8 A A A A L Max. .855 21.72 .855 21.72 .995 25.27 1.070 27.18 1.184 30.07 .685 17.40 .739 18.77 .685 17.40 .739 18.77 1.120 28.45 .630 16.00 .630 16.00 .729 18.52 .765 19.43 .708 17.98 .765 19.43 .723 18.36 .765 19.43 .808 20.52 .865 21.97 1.004 25.50 .865 21.97 1.004 25.50 .865 21.97 1.004 25.50 Dimensions E C Max. .618 .437 15.70 11.10 .618 .437 15.70 11.10 .727 .546 18.47 13.87 .711 .530 18.06 13.46 .806 .625 20.47 15.88 .526 .250 13.36 6.35 .526 .250 13.36 6.35 .526 .250 13.36 6.35 .526 .250 13.36 6.35 .774 .437 19.66 11.10 .487 .219 12.37 5.56 .487 .219 12.37 5.56 .570 .302 14.48 7.67 .575 .302 14.61 7.67 .549 .281 13.94 7.14 .575 .302 14.61 7.67 .549 .281 13.94 7.14 .575 .302 14.61 7.67 .618 .343 15.70 8.71 .612 .344 15.54 8.74 .736 .468 18.69 11.89 .612 .344 15.54 8.74 .736 .468 18.69 11.89 .612 .344 15.54 8.74 .736 .468 18.69 11.89 W Material Thickness Max. .469 11.91 .469 11.91 .531 13.49 .713 18.11 .750 19.05 .312 7.92 .421 10.69 .312 7.92 .421 10.69 .687 17.45 .281 7.14 .281 7.14 .312 7.92 .375 9.53 .312 7.92 .375 9.53 .343 8.71 .375 9.53 .375 9.53 .500 12.70 .531 13.49 .500 12.70 .531 13.49 .500 12.70 .531 13.49 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 B Wire Barrel I.D. Min. Solistrand Budget .085 2.16 .085 2.16 .085 2.16 -- .085 2.16 .098 2.49 .098 2.49 .098 2.49 .098 2.49 .098 2.49 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 -- .129 3.28 Part Numbers Solistrand Budget .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 0-34124*0 2-34124-1 0-34125*0 2-34125-6 0-34126*0 2-34126-2 0-31164-0 -- 0-328971-0 0-50981-0 0-50982-0 -- 0-321827-0 -- -- -- -- 0-34484-0 1-34484-0 0-321828-0 1-321828-0 -- 0-34487-0 -- -- 0-34486-0 -- .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 0-31165-0 0-31499-0 -- 0-322447 0-34891-0 0-35476*0 2-35476-1 0-34892-0 0-324911-0 0-324910-0 0-33456-0 2-33456-1 0-31112-0 0-322454*0 0-34404*0 0-32994*0 2-32994-1 0-322455-0 2-322455-1 0-33457*0 2-33457-2 0-31113-0 0-31114*0 0-32882-0 0-31805-0 0-321829-0 0-35771*0 2-35771-1 0-34964-0 0-36451-0 0-31120-0 0-35772*0 2-35772-1 0-33458*0 2-33458-3 0-34965-0 0-31122*0 -- 0-34966-0 0-33459*0 2-33459-6 0-31123-0 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 14 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 12 to 8, CMA 5,180 to 20,800 [2.62 to 10.5 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 C A Wire Size Circular Mils [mm2] Stud Size Style A 3/8 A A 1/2 M12 12-10 5,180-13,100 [2.62-6.64] A A 5/8 M16 A 3/4 A 7/8 M22 A 1 A 8 M4 C C Material Thickness Max. .593 15.06 .750 19.05 .715 18.16 .750 19.05 1.250 31.75 1.250 31.75 1.250 31.75 1.250 31.75 1.250 31.75 .406 10.31 .469 11.91 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .051 1.30 .051 1.30 Wire Barrel I.D. Min. Solistrand Budget .129 3.28 .129 3.28 -- .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .172 4.37 .172 4.37 *033220*0 *1-33220-23 0-30972-0 03222420 0-34833-0 -- 0-52269-1 0-35135-0 *2-35135-23 0-34834-0 0-320763-0 0-320760-0 0-320764-0 0-320761-0 0-320765-0 0-320762-0 -- 1-320765-1 -- -- 1-320765-0 -- -- 0*324061*0 -- -- 0*32996*0 -- .359 9.12 .469 11.91 .051 1.30 .172 4.37 -- C .949 24.10 .743 18.87 .359 9.12 .406 10.31 0.51 1.30 .172 4.37 -- C .933 23.70 .696 17.68 .359 9.12 .469 11.91 .051 1.30 .172 4.37 -- 1.168 29.67 1.168 29.67 1.074 27.28 .933 23.70 1.168 29.67 1.965 49.91 1.965 49.91 1.965 49.91 1.965 49.91 .868 22.05 .868 22.05 .790 20.07 .696 17.68 .868 22.05 1.337 33.96 1.337 33.96 1.337 33.96 1.337 33.96 .531 13.49 .531 13.49 .406 10.31 .359 9.12 .531 13.49 1.000 25.40 1.000 25.40 1.000 25.40 1.000 25.40 .594 15.09 .594 15.09 .562 14.27 .469 11.91 .594 15.09 1.250 31.75 1.250 31.75 1.250 31.75 1.250 31.75 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .172 4.37 .172 4.37 .172 4.37 .172 4.37 .172 4.37 .172 4.37 .172 4.37 .172 4.37 .172 4.37 A C A 3/8 A 1/2 M12 5/8 M16 A 3/4 A A Part Numbers Solistrand Budget .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .696 17.68 A 5/16 M8 W .933 23.70 A 8 13,100-20,800 [6.64-10.5] Dimensions E C Max. .799 .531 20.29 13.49 .893 .625 22.68 15.88 .742 .474 18.85 12.04 .893 .625 22.68 15.88 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 .743 .359 18.87 9.12 .696 .359 17.68 9.12 C 10 1/4 M6 L Max. 1.098 27.89 1.271 32.28 1.102 27.99 1.271 32.28 1.896 48.16 1.896 48.16 1.896 48.16 1.896 48.16 1.896 48.16 .949 24.10 .933 23.70 -- 0*33460*0 *12-33460-2*1 *22-33460-3*2 0-31807-0 *22-31807-2*2 0-33461*0 *12-33461-2*1 2 * 2-33461-3*2 0*35247*0 -- -- -- -- 0*33462*0 2-33462-12 0*31808*0 -- -- -- 0-55991-1 0-55991-2 0*33463*0 -- 0-36499-0 -- -- 0*35664*0 -- -- 0-35665-0 -- -- 0-35666-0 -- -- -- -- -- -- Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 1 Requires a 69875 standard TAPETRONIC machine for application. 2 Requires a 68250-1 Heavy Duty TAPETRONIC machine for application. 3 Requires a 68250-1 Heavy Duty TAPETRONIC and 68242-2 die set for application. 15 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 6 to 4, CMA 20,800 to 52,600 [10.5 to 26.7 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 C A Wire Size Circular Mils [mm2] Stud Size Style C C 10 C C 1/4 M6 6 20,800-33,100 [10.5-16.8] 5/16 M8 C C C C 3/8 A 7/16 1/2 M12 C C A 5/8 A 34 A A 10 C 1/4 M6 4 33,100-52,600 [16.8-26.7] 5/16 M8 A C A C A A 3/8 C C L Max. 1.181 30.00 1.181 30.00 1.246 31.65 1.168 29.67 1.246 31.65 1.168 29.67 1.246 31.65 1.246 31.65 2.033 51.64 1.246 31.65 1.840 46.74 2.033 51.64 2.033 51.64 2.033 51.64 1.314 33.38 1.199 30.45 1.314 33.38 1.199 30.45 1.314 33.38 1.324 33.63 1.314 33.38 2.090 53.09 1.902 48.31 1.324 33.63 Dimensions E C Max. .931 .531 23.65 13.49 .984 .584 24.99 14.83 .931 .531 23.65 13.49 .931 .531 23.65 13.49 .931 .531 23.65 13.49 .931 .531 23.65 13.49 .931 .531 23.65 13.49 .931 .531 23.65 13.49 1.400 1.000 35.56 25.40 .931 .531 23.65 13.49 1.400 1.000 35.56 25.40 1.400 1.000 35.56 25.40 1.400 1.000 35.56 25.40 1.400 1.000 35.56 25.40 .978 .516 24.84 13.11 .946 .437 24.03 11.10 .978 .516 24.84 13.11 .946 .437 24.03 11.10 .978 .516 24.84 13.11 1.009 .500 25.63 12.70 .978 .516 24.84 13.11 1.462 1.000 37.13 25.40 1.462 1.000 37.13 25.40 1.009 .500 25.63 12.70 W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand .406 10.31 .406 10.31 .625 15.88 .468 11.89 .625 15.88 .468 11.89 .625 15.88 .625 15.88 1.250 31.75 .625 15.88 .875 22.23 1.250 31.75 1.250 31.75 1.250 31.75 .656 16.66 .500 12.70 .656 16.66 .500 12.70 .656 16.66 .625 15.88 .656 16.66 1.250 31.75 .875 22.23 .625 15.88 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .296 7.52 .280 7.11 .296 7.52 .280 7.11 .296 7.52 .280 7.11 .296 7.52 .296 7.52 .296 7.52 .280 7.11 *0-52197*-0 0-52197-1 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. semi-automatic pneumatic crimping system. 16 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 0-53106-1 *33464* *321298* 2-321298-6 *33465* 2-33465-1 *321598* 2-321598-3 *33466* 2-33466-3 *33467* 2-33467-3 36807 320745 *320344* 36808 36809 36810 *33468* 33114 *33469* 2-31811-4 * 33470* 33115 * 33471* 36815 322704 31812 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 4 to 1/0, CMA 33,100 to 119,500 [16.8 to 60.6 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 B Wire Size Circular Mils [mm2] 4 33,100-52,600 [16.8-26.7] Stud Size Style 7/16 A** 1/2 M12 A** B 5/8 M16 A** 3/4 A** 10 B 1/4 M6 5/16 M8 B D D B B 2 52,600-83,700 [26.7-42.4] 3/8 D 7/16 1/2 M12 D D 5/8 M16 D 3/4 D 1/4 M6 1/0 83,700-119,500 [42.4-60.6] D 5/16 M8 C C C C C 3/8 C 7/16 C L Max. 1.314 33.38 2.090 53.09 1.902 48.31 2.090 53.09 2.090 53.09 1.527 38.79 1.527 38.79 1.657 42.09 1.657 42.09 1.527 38.79 1.527 38.79 1.657 42.09 1.657 42.09 1.657 42.09 2.516 63.91 2.516 63.91 2.516 63.91 1.956 49.68 1.925 48.90 1.956 49.68 1.925 48.90 1.956 49.68 1.925 48.90 1.956 49.68 C Dimensions E C Max. .978 .516 24.84 13.11 1.462 1.000 37.13 25.40 1.462 1.000 37.13 25.40 1.462 1.000 37.13 25.40 1.462 1.000 37.13 25.40 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.212 .531 30.78 13.49 1.888 1.125 47.96 28.58 1.888 1.125 47.96 28.58 1.888 1.125 47.96 28.58 1.529 .625 38.84 15.88 1.532 .625 38.91 15.88 1.529 .625 38.84 15.88 1.532 .625 38.91 15.88 1.529 .625 38.84 15.88 1.532 .625 38.91 15.88 1.529 .625 38.84 15.88 D W Material Thickness Max. Wire Barrel I.D. Min. Solistrand .656 16.66 1.250 31.75 .875 22.23 1.250 31.75 1.250 31.75 .625 15.88 .625 15.88 .890 22.61 .890 22.61 .625 15.88 .625 15.88 .890 22.61 .890 22.61 .890 22.61 1.250 31.75 1.250 31.75 1.250 31.75 .875 22.23 .807 20.50 .875 22.23 .807 20.50 .875 22.23 .807 20.50 .875 22.23 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .370 9.40 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .444 11.28 Part Numbers Solistrand 320743 *35668* *327175* 35669 35670 330301 *320383* 320138 35183 *322870* *321600* 35184 320741 35185* 323291 320754 320755 36915 321866 36916* *321867* *36917* 321868 36918 *Part numbers are available in small quantity packages. ** See style A art on preceding page. 17 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 1/0 to 3/0, CMA 83,700 to 190,000 [42.4 to 96.3 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 C B Wire Size Circular Mils [mm2] 1/0 83,700-119,500 [42.4-60.6] Stud Size 1/2 M12 Style C C 5/8 M16 C 3/4 C 1/4 M6 5/16 M8 C C C C C 3/8 2/0 119,500-150,500 [60.6-76.3] C 7/16 C C 1/2 M12 C C 3/0 150,500-190,000 [76.3-96.3] 5/8 M16 C 3/4 C 1/4 B 5/16 M8 B B B 3/8 B 7/16 B L Max. 1.956 49.68 2.678 68.02 2.678 68.02 2.678 68.02 1.930 49.02 2.000 50.80 1.930 49.02 2.000 50.80 1.930 49.02 2.000 50.80 1.930 49.02 1.930 49.02 2.000 50.80 2.671 67.84 2.671 67.84 2.671 67.84 2.112 53.64 2.112 53.64 2.143 54.43 2.112 53.64 2.143 54.43 2.112 53.64 Dimensions E C Max. 1.529 .625 38.84 15.88 2.063 1.125 52.40 28.58 2.063 1.125 52.40 28.58 2.063 1.125 52.40 28.58 1.550 .625 39.37 15.88 1.545 .625 39.24 15.88 1.550 .625 39.37 15.88 1.545 .625 39.24 15.88 1.550 .625 39.37 15.88 1.545 .625 39.24 15.88 1.550 .625 39.37 15.88 1.550 .625 39.37 15.88 1.545 .625 39.24 15.88 2.056 1.125 52.22 28.58 2.056 1.125 52.22 28.58 2.056 1.125 52.22 28.58 1.622 .625 41.20 15.88 1.622 .625 41.20 15.88 1.643 .625 41.73 15.88 1.622 .625 41.20 15.88 1.643 .625 41.73 15.88 1.622 .625 41.20 15.88 W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand .875 22.23 1.265 32.13 1.265 32.13 1.265 32.13 .926 23.52 .946 24.03 .926 23.52 .946 24.03 .926 23.52 .946 24.03 .926 23.52 .926 23.52 .946 24.03 1.270 32.26 1.270 32.26 1.270 32.26 1.020 25.91 1.020 25.91 1.082 27.48 1.020 25.91 1.082 27.48 1.020 25.91 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .083 2.11 .094 2.39 .094 2.39 .094 2.39 .094 2.39 .094 2.39 .094 2.39 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .504 12.80 .565 14.35 .565 14.35 .565 14.35 .565 14.35 .565 14.35 .565 14.35 36919* *Part numbers are available in small quantity packages. 18 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 322291 320744 320748 321869 36921 321870* 36922 321871* 36923* 321872 321873* 36925* 322391 322224 322225 323868 321874 320266 321875* 36927* 321876 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 3/0 to 300 MCM, CMA 150,500 to 300,000 [76.3 to 152 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 B Wire Size Circular Mils [mm2] Stud Size 1/2 M12 3/0 150,500-190,000 [76.3-96.3] 5/8 M16 Style B B C B 3/4 C 1/4 M6 5/16 M8 B B B 3/8 B 7/16 4/0 190,000-231,000 [96.3-117] B B 1/2 M12 B B 5/8 M16 250-300 MCM 231,000-300,000 [117-152] B C 3/4 C 7/8 M22 C 3/8 B 7/16 B 1/2 M12 5/8 M16 B 3/4 B 1 B B L Max. 2.143 54.43 2.112 53.64 2.699 68.55 2.143 54.43 2.699 68.55 2.206 56.03 2.537 64.44 2.206 56.03 2.178 55.32 2.178 55.32 2.178 55.32 2.206 56.03 2.537 64.44 2.206 56.03 2.732 69.39 2.732 69.39 2.732 69.39 2.602 66.09 2.602 66.09 2.602 66.09 2.602 66.09 3.259 82.78 3.259 82.78 Dimensions E C Max. 1.643 .625 41.73 15.88 1.622 .625 41.20 15.88 2.084 1.125 52.93 28.58 1.643 .625 41.73 15.88 2.084 1.125 52.93 28.58 1.644 .625 41.76 15.88 1.985 1.078 50.42 27.38 1.644 .625 41.76 15.88 1.657 .625 42.09 15.88 1.657 .625 42.09 15.88 1.657 .625 42.09 15.88 1.644 .625 41.76 15.88 1.985 1.078 50.42 27.38 1.644 .625 41.76 15.88 2.117 1.078 53.77 27.38 2.117 1.078 53.77 27.38 2.117 1.078 53.77 27.38 1.987 .625 50.47 15.88 1.987 .625 50.47 15.88 1.987 .625 50.47 15.88 1.987 .625 50.47 15.88 2.566 1.203 65.18 30.56 2.566 1.203 65.18 30.56 C W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand 1.082 27.48 1.020 25.91 1.270 32.26 1.082 27.48 1.270 32.26 1.150 29.21 1.150 29.21 1.150 29.21 1.087 27.61 1.087 27.61 1.087 27.61 1.150 29.21 1.150 29.21 1.150 29.21 1.275 32.39 1.275 32.39 1.275 32.39 1.435 36.45 1.435 36.45 1.435 36.45 1.435 36.45 1.435 36.45 1.435 36.45 .094 2.39 .094 2.39 .094 2.39 .094 2.39 .094 2.39 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .565 14.35 .565 14.35 .565 14.35 .565 14.35 .565 14.35 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .635 16.13 .753 19.13 .753 19.13 .753 19.13 .753 19.13 .753 19.13 .753 19.13 01-36929*0 0-321877*0 0-322222-0 01-36930-0 0-322223-0 12-36932-2 0-321271-0 01-36932-0 0-321878*0 0-321879-0 0-321880*0 01-36934*0 0-321163-0 036935 322227 322228 321625 322252 322253 322254 323050 323140 323034 *Part numbers are available in small quantity packages. 19 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range 300 to 600 MCM, CMA 300,000 -- 600,000 [152 to 304 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 B Wire Size Circular Mils [mm2] Stud Size Style B 3/8 B 7/16 300-350 MCM 300,000-380,000 [152-193] 400 MCM 380,000-478,000 [193-242] 1/2 M12 B B B 5/8 B 3/4 B 3/8 B 7/16 B 1/2 M12 B B 5/8 M16 B 3/4 B 1 B B 3/8 B 500-600 MCM 478,000-600,000 [242-304] 1/2 M12 B B 5/8 M16 B 3/4 B 1 B L Max. 2.671 67.84 3.422 86.92 2.671 67.84 2.671 67.84 3.422 86.92 2.671 67.84 3.422 86.92 2.790 70.87 2.790 70.87 2.790 70.87 3.644 92.56 2.790 70.87 3.644 92.56 3.644 92.56 3.187 80.95 4.176 106.07 3.187 80.95 4.176 106.07 3.187 80.95 4.176 106.07 4.176 106.07 Dimensions E C Max. 2.056 .625 52.22 15.88 2.675 1.250 67.95 31.75 2.056 .625 52.22 15.88 2.056 .625 52.22 15.88 2.675 1.250 67.95 31.75 2.065 .625 52.22 15.88 2.675 1.250 67.95 31.75 2.175 .625 55.25 15.88 2.175 .625 55.25 15.88 2.175 .625 55.25 15.88 2.795 1.250 70.99 31.75 2.175 .625 55.25 15.88 2.795 1.250 70.99 31.75 2.795 1.250 70.99 31.75 2.447 .750 62.15 19.05 3.194 1.500 81.13 38.10 2.447 .750 62.15 19.05 3.194 1.500 81.13 38.10 2.447 .750 62.15 19.05 3.194 1.500 81.13 38.10 3.194 1.500 81.13 38.10 W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand 1.545 39.24 1.545 39.24 1.545 39.24 1.545 39.24 1.545 39.24 1.545 39.24 1.545 39.24 1.749 44.42 1.749 44.42 1.749 44.42 1.749 44.42 1.749 44.42 1.749 44.42 1.749 44.42 2.015 51.18 2.015 51.18 2.015 51.18 2.015 51.18 2.015 51.18 2.015 51.18 2.015 51.18 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .158 4.01 .158 4.01 .158 4.01 .158 4.01 .158 4.01 .158 4.01 .158 4.01 .182 4.62 .182 4.62 .182 4.62 .182 4.62 .182 4.62 .182 4.62 .182 4.62 .819 20.80 .819 20.80 .819 20.80 .819 20.80 .819 20.80 .819 20.80 .819 20.80 .930 23.62 .930 23.62 .930 23.62 .930 23.62 .930 23.62 .930 23.62 .930 23.62 1.075 27.31 1.075 27.31 1.075 27.31 1.075 27.31 1.075 27.31 1.075 27.31 1.075 27.31 322257 20 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 322763 322258 322259 322764 324105 322428 322262 322263 322264 327882 324202 323222 322939 322267 322772 322269 322773 322270 322271 322273 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Right Angle Ring Tongue Terminals Wire Size Range AWG 22 to 300 MCM, CMA 509 -- 300,000 [0.26 to 152 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 22-16 509-3,260 [0.26-1.65] 6 16-14 2,050-5,180 [1.04-2.62] 8 13,100-20,800 [6.64-10.5] 6 20,800-33,100 [10.5-16.8] W Material Thickness Max. Wire Barrel ID Min .281 7.14 .312 7.92 .343 8.71 .343 8.71 .033 .838 .033 .838 .050 1.27 .033 .838 .061 1.55 .061 1.55 .105 2.67 .085 2.16 321262 1/4 .432 10.97 .594 15.09 .051 1.30 .172 4.37 35277 1/4 .390 9.91 .390 9.91 .375 9.53 .348 8.84 .348 8.84 .625 15.88 .625 15.88 .656 16.66 .625 15.88 .625 15.88 .060 1.52 .060 1.52 .073 1.85 .073 1.85 .073 1.85 .232 5.89 .232 5.89 .296 7.52 .280 7.11 .280 7.11 35678 5/16 .422 10.72 .625 15.88 .073 1.85 .370 9.40 322870-1 1/4 .437 11.10 .531 13.49 .531 13.49 .531 13.49 .500 12.70 .531 13.49 .531 13.49 .468 11.89 .468 11.89 .750 19.05 .484 12.29 .807 20.50 .807 20.50 .807 20.50 .875 22.23 .946 24.03 .926 23.52 1.020 25.91 1.082 27.48 1.062 26.97 1.150 29.21 1.140 28.96 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .083 2.11 .083 2.11 .094 2.39 .094 2.39 .094 2.39 .105 2.67 .105 2.67 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .504 12.80 .504 12.80 .565 14.35 .565 14.35 .565 14.35 .635 16.13 .635 16.13 322905 .863 21.92 1.435 36.45 .129 3.28 .753 19.13 10 8 10 5/16 1/4 4 33,100-52,600 [16.8-26.7] 5/16 3/8 2 52,600-83,700 [26.7-42.4] 1/0 83,700-119,500 [42.4-60.6] 5/16 3/8 1/2 2/0 119,500-150,500 [60.6-76.3] 5/16 3/8 5/16 3/0 150,500-190,000 [76.3-96.3] 3/8 1/2 4/0 190,000-231,000 [96.3-117] 250-300 MCM 231,000-300,000 [117-152] Dimensions C Min. .171 4.34 .187 4.75 .185 4.70 .192 4.88 5/16 3/8 1/2 Part Numbers 322768 184269 322821 33466-1 35625 33115-1 31812-1 321867-1 322906 322909 36922-1 322912 321874-1 324035 36929-1 321272 321265 324023 21 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Heavy Duty Ring Tongue Terminals Wire Size Range AWG 16 to 8, CMA 2,050 to 20,800 [1.04 to 10.5 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 C A Wire Size Circular Mils [mm2] Stud Size Style 4 A 6 M3.5 8 M4 A A A A 10 A A 16-14 2,050-5,180 [1.04-2.62] 1/4 M6 5/16 M8 A A A A A 3/8 A 1/2 M12 5/8 M16 3/4 10 8 13,100-20,800 [6.64-10.5] 1/4 M6 5/16 M8 A A A A C C C C L Max. .630 16.00 .630 16.00 .723 18.36 .723 18.36 .723 18.36 .865 21.97 .973 24.71 .865 21.97 .973 24.71 .865 21.97 .973 24.71 .973 24.71 1.271 32.28 1.271 32.28 1.896 48.16 1.896 48.16 1.896 48.16 1.273 32.33 .949 24.10 .933 23.70 1.273 32.33 Dimensions E C Max. .487 .219 12.37 5.56 .487 .219 12.37 5.56 .549 .281 13.94 7.14 .549 .281 13.94 7.14 .549 .281 13.94 7.14 .612 .344 15.54 8.74 .705 .437 17.91 11.10 .612 .344 15.54 8.74 .705 .437 17.91 11.10 .612 .344 15.54 8.74 .705 .437 17.91 11.10 .705 .437 17.91 11.10 .893 .625 22.68 15.88 .893 .625 22.68 15.88 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 1.268 1.000 32.21 25.40 .977 .443 24.82 11.25 .696 .240 17.68 6.10 .696 .250 17.68 6.35 .977 .443 24.82 11.25 W Material Thickness Max. .281 7.14 .281 7.14 .343 8.71 .343 8.71 .343 8.71 .500 12.70 .531 13.49 .500 12.70 .531 13.49 .500 12.70 .531 13.49 .531 13.49 .750 19.05 .750 19.05 1.250 31.75 1.250 31.75 1.250 31.75 .587 14.91 .500 12.70 .468 11.89 .587 14.91 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .050 1.27 .095 2.41 .095 2.41 .095 2.41 .095 2.41 Wire Barrel I.D. Min. Solistrand Budget -- -- .105 2.67 .105 2.67 .105 2.67 -- -- .105 2.67 -- .105 2.67 -- .105 2.67 .105 2.67 .105 2.67 -- .105 2.67 .105 2.67 .177 4.50 .177 4.50 .177 4.50 .177 4.50 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 .110 2.79 Part Numbers Solistrand Budget -- 33728 -- 33729 0-322833-1 33716 10-35432-1 33717 10-34567*1 12-34567-1 33718 -- 34967 -- 33646 01-35775*1 12-35775-1 34968 -- 33195 01-35776-1 34969 -- 33647 0-322832-1 33648 0-327732-1 34829 0-321165*1 34830 -- 36199 0-320758-1 36200 0-320759-1 36201 -- 0-331414-1 -- -- 0-330968-1 -- -- 0-332042-1 -- -- 1-331414-1 -- Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 22 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Heavy Duty Ring Tongue Terminals (Continued) Wire Size Range AWG 6 to 1/0, CMA 20,800 to 119,500 [10.5 to 60.6 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 B Wire Size Circular Mils [mm2] Stud Size 10 6 20,800-33,100 [10.5-16.8] 1/4 M6 3/8 4 33,100-52,600 [16.8-26.7] 2 52,600-83,700 [26.7-42.4] 1/0 83,700-119,500 [42.4-60.6] 1/4 M6 Style B B C C B C 5/16 M8 C 3/8 C 3/8 C 1/2 M12 C 3/8 B 1/2 M12 B L Max. 1.184 30.07 1.184 30.07 1.415 35.94 1.415 35.94 1.230 31.24 1.535 38.99 1.535 38.99 1.535 38.99 1.745 44.32 1.745 44.32 1.928 48.97 1.928 48.97 Dimensions E C Max. .931 .370 23.65 9.40 .931 .370 23.65 9.40 1.100 .454 27.94 11.53 1.100 .454 27.94 11.53 .977 .390 24.82 9.91 1.193 .456 30.30 11.58 1.193 .456 30.30 11.58 1.193 .456 30.30 11.58 1.315 .639 33.40 16.23 1.315 .639 33.40 16.23 1.519 .691 38.58 17.55 1.519 .691 38.58 17.55 C W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand .500 12.70 .500 12.70 .625 15.88 .625 15.88 .500 12.70 .679 17.25 .679 17.25 .679 17.25 .855 21.72 .855 21.72 .822 20.88 .822 20.88 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .095 2.41 .232 5.89 .232 5.89 .232 5.89 .232 5.89 .296 7.52 .296 7.52 .296 7.52 .296 7.52 .375 9.53 .375 9.53 .439 11.15 .439 11.15 2-330969-1 330969 331417 1-331417-1 330970 331420 1-331420-0 1-331420-1 1-331423-0 1-331423-1 1-331880-0 1-331880-1 23 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Rectangular Tongue Terminals Wire Size Range AWG 22 to 14, CMA 509 to 5,180 [0.26 to 2.62 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 2 M2 4 22-16 509-3,260 [0.26-1.65] 6 M3.5 8 M4 10 4 5 M3 6 M3.5 16-14 2,050-5,180 [1.04-2.62] 8 M4 10 12 L Max. .551 14.00 .529 13.44 .670 17.02 .551 14.00 .811 20.60 .982 24.94 .670 17.02 .982 24.94 .748 19.00 .670 17.02 .546 13.87 .576 14.63 .632 16.05 .560 14.22 .529 13.44 .633 16.08 .982 24.94 .717 18.21 .951 24.16 E Max. .431 10.95 .384 9.75 .517 13.13 .431 10.95 .606 15.39 .745 18.92 .462 11.73 .745 18.92 .540 13.72 .462 11.73 .399 10.13 .462 11.73 .479 12.17 .368 9.35 .384 9.75 .493 12.52 .745 18.92 .462 11.73 .618 15.70 Dimensions C Min. .250 6.35 .203 5.16 .237 6.02 .250 6.35 .404 10.26 .465 11.81 .281 7.14 .465 11.81 .281 7.14 .281 7.14 .218 5.54 .281 7.14 .277 7.04 .187 4.75 .203 5.16 .312 7.92 .465 11.81 .281 7.14 .437 11.10 W X Material Thickness Max. .182 4.62 .213 5.41 .237 6.02 .182 4.62 .237 6.02 .302 7.67 .312 7.92 .302 7.67 .312 7.92 .375 9.53 .344 8.74 .215 5.46 .277 7.04 .250 6.35 .296 7.52 .244 6.20 .302 7.67 .312 7.92 .375 9.53 .115 2.92 .140 3.56 .143 3.63 .115 2.92 .195 4.95 .227 5.77 .203 5.16 .227 5.77 .203 5.16 .203 5.16 .142 3.61 .109 2.77 .143 3.63 .187 4.75 .140 3.56 .125 3.18 .227 5.77 .250 6.35 .328 8.33 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 Wire Barrel I.D. Min. Solistrand Budget -- -- .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 .061 1.55 .061 1.55 .061 1.55 .061 1.55 -- -- .085 2.16 .085 2.16 -- .085 2.16 .085 2.16 -- .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 Part Numbers Solistrand Budget -- 320870 -- 32579 328363 328349 323119 322408 -- 327955 328353 328339 323112 321691 328355 328341 -- 330539 -- .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 323106 2-323106-1 34525 34459 31821 -- 31691 -- 327951 320815 320814 34266 2-34266-1 31813 -- 35278 328356 328342 320819 320818 -- 320820 Note: Part numbers are shown as loose piece over tape mounted product. 24 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Rectangular Tongue Terminals (Continued) Wire Size Range AWG 12 to 10, CMA 5,180 to 13,100 [2.62 to 6.64 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 4 5 M3 12-10 5,180-13,100 [2.62-6.64] 6 M3.5 8 M4 10 1/4 M6 L Max. .679 17.25 .719 18.26 .631 16.03 .898 22.81 1.006 25.55 .924 23.47 .843 21.41 1.069 27.15 E Max. .526 13.36 .566 14.38 .486 12.34 .693 17.60 .736 18.69 .754 19.15 .588 14.94 .736 18.69 Dimensions C Min. .237 6.02 .277 7.04 .218 5.54 .404 10.26 .468 11.89 .465 11.81 .320 8.13 .468 11.89 W X Material Thickness Max. .237 6.02 .277 7.04 .290 7.37 .237 6.02 .296 7.52 .302 7.67 .312 7.92 .469 11.91 .143 3.63 .143 3.63 .140 3.56 .195 4.95 .265 6.73 .160 4.06 .250 6.35 .328 8.33 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget .129 3.28 -- .129 3.28 -- .129 3.28 -- .129 3.28 .129 3.28 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 Part Numbers Solistrand Budget 328050 327971 -- 327953 321499 2-321499-1 33426 -- 327959 322946 322945 -- 331269 321558 321557 320823 320822 Note: Part numbers are shown as loose piece over tape mounted product. 25 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Spade Tongue Terminals Wire Size Range AWG 26 to 10, CMA 202 to 13,100 [0.1 to 6.64 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 26-22 202-810 [0.1-0.41] 0 4 2 M2 4 22-16 509-3,260 [0.26-1.65] 6 M3.5 8 M4 10 6 M3.5 16-14 2,050-5,180 [1.04-2.62] 8 M4 10 6 M3.5 12-10 5,180-13,100 [2.62-6.64] 8 M4 10 L Max. .280 7.11 .431 10.95 .504 12.80 .451 11.46 .685 17.40 .530 13.46 .623 15.82 .685 17.40 .653 16.59 .733 18.62 .685 17.40 .685 17.40 .530 13.46 .623 15.82 .685 17.40 .530 13.46 .764 19.41 .685 17.40 .733 18.62 .772 19.61 .631 16.03 .772 19.61 .991 25.17 .772 19.61 .772 19.61 .772 19.61 E Max. .213 5.41 .346 8.79 .384 9.75 .337 8.56 .493 12.52 .384 9.75 .493 12.52 .493 12.52 .477 12.12 .572 14.53 .493 12.52 .493 12.52 .384 9.75 .493 12.52 .493 12.52 .384 9.75 .572 14.53 .493 12.52 .572 14.53 .564 14.33 .486 12.34 .564 14.33 .757 19.23 .564 14.33 .564 14.33 .564 14.33 Dimensions C Min. .078 1.98 .211 5.36 .203 5.16 .156 3.96 .312 7.92 .203 5.16 .312 7.92 .312 7.92 .296 7.52 .312 7.92 .312 7.92 .312 7.92 .203 5.16 .312 7.92 .312 7.92 .203 5.16 .312 7.92 .312 7.92 .312 7.92 .296 7.52 .218 5.54 .296 7.52 .468 11.89 .296 7.52 .296 7.52 .296 7.52 W X Material Thickness Max. .125 3.18 .203 5.16 .182 4.62 .218 5.54 .375 9.53 .297 7.54 .250 6.35 .375 9.53 .343 8.71 .344 8.74 .375 9.53 .385 9.78 .297 7.54 .244 6.20 .385 9.78 .297 7.54 .385 9.78 .385 9.78 .344 8.74 .406 10.31 .282 7.16 .312 7.92 .312 7.92 .406 10.31 .406 10.31 .375 9.53 .062 1.57 .076 1.93 .115 2.92 .109 2.77 .187 4.75 .141 3.58 .125 3.18 .187 4.75 .171 4.34 .156 3.96 .187 4.75 .187 4.75 .141 3.58 .125 3.18 .187 4.75 .141 3.58 .187 4.75 .187 4.75 .156 3.96 .203 5.16 .140 3.56 .203 5.16 .250 6.35 .203 5.16 .203 5.16 .203 5.16 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget -- -- .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 .061 1.55 -- .061 1.55 .061 1.55 -- .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 -- .129 3.28 -- .129 3.28 .129 3.28 .129 3.28 .129 3.28 .035 0.89 .035 0.89 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 Part Numbers Solistrand Budget -- 32501 -- 34247 2-53555-1* 2-53555-2* 321463 2-321463-1 328395 323834 -- 31634 36195* 2-36195-3* 33765 323127* 34518* 34117* 2-34117-2* 31635* -- 323823 -- 34583 34582 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 34118* 2-34118-2* 31636* -- 31704 2-322996*1 2-322996-1 33202* 330827 33221 34128* 31705* 36880 2-36880-1 35116 33219* 31442 34129* 31706 -- 324521 -- .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 -- 31587 322451* 34384 -- 35493 325196 325195 32995* 31588* 33479* 2-33479-1* 35495* 2-35495-2* 31589 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 26 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 35494* SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Short Spring Spade Tongue Terminals Wire Size Range AWG 26 to 16, CMA 202 to 3,260 [0.1 to 1.65 mm2] Material Terminal Body -- Phosphor Bronze per ASTM B-103 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] 26-22 202-810 [0.1-0.41] 22-16 509-3,260 [0.26-1.65] Stud Size L Max. 2 .455 M2 11.56 .499 4 12.67 5 .483 M3 12.27 6 .483 M3.5 12.27 8 .591 M4 15.01 .576 4 14.63 5 .576 M3 14.63 .576 14.63 6 M3.5 .576 14.63 .637 16.18 8 M4 .637 16.18 .685 10 17.40 1/4-28 UNF .810 M6 20.57 E Max. .341 8.66 .354 8.99 .338 8.59 .338 8.59 .416 10.57 .431 10.95 .431 10.95 .431 10.95 .431 10.95 .462 11.73 .462 11.73 .462 11.73 .524 13.31 Dimensions C Min. .206 5.23 .219 5.56 .203 5.16 .203 5.16 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .343 8.71 W X Material Thickness Max. .171 4.34 .203 5.16 .250 6.35 .250 6.35 .375 9.53 .203 5.16 .250 6.35 .250 6.35 .234 5.94 .375 9.53 .244 6.20 .294 7.47 .625 15.88 .109 2.77 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .218 5.54 .281 7.14 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 Wire Barrel I.D. Min. Solistrand Budget -- -- -- -- -- .061 1.55 -- .061 1.55 .061 1.55 .061 1.55 .061 1.55 .061 1.55 -- .034 0.86 .034 0.86 .034 0.86 .034 0.86 .034 0.86 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 Part Numbers Solistrand Budget -- 53000-1 -- 53001-1 -- 53002-1 -- 53003-1 -- 53004-1 53175-1* 53150-2 -- 53005-1 53120-1* 53120-2* 53830-1* 53830-2* 53006-1 53121-1* 53007-1 53831-1* 53831-2* 53832-1* 53832-2* 53267-2 -- 53235-2 53266-2 53268-2 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 27 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Short Spring Spade Tongue Terminals (Continued) Wire Size Range AWG 16 to 10, CMA 2,050 to 13,100 [1.04 to 6.64 mm2] Material Terminal Body -- Phosphor Bronze per ASTM B-103 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size L Max. 5 .576 M3 14.63 6 .576 M3.5 14.63 .637 16-14 16.18 8 2,050-5,180 M4 [1.04-2.62] .637 16.18 .685 17.40 10 .685 17.40 1/4-28 UNF .810 M6 20.57 5 .636 M3 16.15 6 .636 M3.5 16.15 .729 18.52 8 M4 12-10 .729 5,180-13,100 18.52 [2.62-6.64] .777 19.74 10 .777 19.74 1/4-28 UNF .902 M6 22.91 E Max. .431 10.95 .431 10.95 .462 11.73 .462 11.73 .462 11.73 .462 11.73 .524 13.31 .447 11.35 .452 11.48 .554 14.07 .554 14.07 .554 14.07 .554 14.07 .616 15.65 Dimensions C Min. .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .169 4.29 .174 4.42 .276 7.01 .276 7.01 .276 7.01 .276 7.01 .338 8.59 W X Material Thickness Max. .250 6.35 .250 6.35 .375 9.53 .244 6.20 .406 10.31 .294 7.47 .625 15.88 .250 6.35 .250 6.35 .375 9.53 .312 7.92 .406 10.31 .312 7.92 .375 9.53 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .281 7.14 .184 4.67 .179 4.55 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .281 7.14 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .085 2.16 -- -- .129 3.28 .129 3.28 .129 3.28 .129 3.28 .129 3.28 -- .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 .134 3.40 Part Numbers Solistrand Budget 53177-1* 53009-1 53123-1* 53123-2* 53124-1* 53124-2* 53833-1* 53833-2* 53125-1* 53125-2* 53834-1* 53834-2* 53010-1 -- 53032-1 53011-1 53270-2 53012-1 53271-2 -- 53013-1 53126-1* 53126-2* 53127-1* 53127-2* 53835-1* 53835-2* 53128-1* 53128-2* 53836-1* 53836-2* 53014-1 -- 53226-2 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 28 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 53015-1 53273-2 53016-1 53274-2 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Long Spring Spade Tongue Terminals Wire Size Range AWG 26 to 10, CMA 202 to 13,100 [0.1 to 6.64 mm2] Material Terminal Body -- Phosphor Bronze per ASTM B-103 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size L Max. .637 4 16.18 26-22 6 .666 202-810 M3.5 16.92 [0.1-0.41] 8 .696 M4 17.68 .673 4 17.09 6 .709 M3.5 18.01 22-16 8 .756 509-3,260 M4 19.20 [0.26-1.65] .782 10 19.86 1/4-28 UNF .879 M6 22.33 6 .709 M3.5 18.01 8 .756 16-14 M4 19.20 2,050-5,180 .782 [1.04-2.62] 10 19.86 1/4-28 UNF .879 M6 22.33 6 .808 M3.5 20.52 8 .851 12-10 M4 21.62 5,180-13,100 .896 [2.62-6.64] 10 22.76 1/4-28 UNF .966 M6 24.54 E Max. .341 8.66 .370 9.40 .400 10.16 .392 9.96 .429 10.90 .461 11.71 .474 12.04 .536 13.61 .429 10.90 .461 11.71 .474 12.04 .536 13.61 .520 13.21 .551 14.00 .583 14.81 .623 15.82 Dimensions C Min. .206 5.23 .235 5.97 .265 6.73 .201 5.11 .238 6.05 .270 6.86 .283 7.19 .340 8.64 .238 6.05 .270 6.86 .283 7.19 .345 8.76 .242 6.15 .273 6.93 .305 7.75 .345 8.76 W X Material Thickness Max. .203 5.16 .250 6.35 .281 7.14 .203 5.16 .250 6.35 .281 7.14 .343 8.71 .437 11.10 .250 6.35 .281 7.14 .343 8.71 .437 11.10 .312 7.92 .375 9.53 .375 9.53 .437 11.10 .276 7.01 .276 7.01 .290 7.37 .276 7.01 .276 7.01 .290 7.37 .303 7.70 .333 8.46 .276 7.01 .290 7.37 .303 7.70 .338 8.59 .283 7.19 .295 7.49 .308 7.82 .338 8.59 .020 0.51 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget -- -- -- -- .061 1.55 .061 1.55 -- -- .085 2.16 .085 2.16 .085 2.16 -- .129 3.28 .129 3.28 .129 3.28 -- .034 0.86 .034 0.86 .034 0.86 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .089 2.26 .134 3.40 .134 3.40 .134 3.40 .134 3.40 Part Numbers Solistrand Budget -- 52733-1 -- 52734-1 -- 52735-1 -- 53047-1 52709-1* 52700-1 52710-1* 52710-2* 52701-1 -- 52702-1 -- 53111-2 52712-1* 52703-1 52713-1* 52713-2* 52704-1 52704-3 52714-1* 52705-1 -- 53033-1 52715-1* 52706-1 52716-1* 52716-2* 52717-1* 52717-2* 52707-1 52707-3 -- 52772-1 52708-1 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 29 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Flanged Spade Tongue Terminals Wire Size Range AWG 26 to 10, CMA 202 to 13,100 [0.1 to 6.64 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 2 M2 26-22 202-810 [0.1-0.41] 22-16 509-3,260 [0.26-1.65] 4 6 M3.5 2 M2 6 M3.5 8 M4 10 16-14 2,050-5,180 [1.04-2.62] 6 M3.5 8 M4 10 12-10 5,180-13,100 [2.62-6.64] 6 M3.5 8 M4 10 L Max. .453 11.51 .453 11.51 .453 11.51 .504 12.80 .514 13.06 .514 13.06 .607 15.42 .514 13.06 .514 13.06 .514 13.06 .514 13.06 .514 13.06 .694 17.63 .694 17.63 .694 17.63 E Max. .338 8.59 .338 8.59 .338 8.59 .384 9.75 .384 9.75 .384 9.75 .431 10.95 .384 9.75 .384 9.75 .384 9.75 .384 9.75 .384 9.75 .518 13.16 .518 13.16 .518 13.16 Dimensions C W Min. .203 .182 5.16 4.62 .203 .193 5.16 4.90 .203 .250 5.16 6.35 .203 .182 5.16 4.62 .203 .296 5.16 7.52 .203 .250 5.16 6.35 .250 .416 6.35 10.57 .203 .296 5.16 7.52 .203 .296 5.16 7.52 .203 .294 5.16 7.47 .203 .294 5.16 7.47 .203 .294 5.16 7.47 .250 .296 6.35 7.52 .250 .416 6.35 10.57 .250 .416 6.35 10.57 X .110 2.79 .110 2.79 .110 2.79 .115 2.92 .125 3.18 .125 3.18 .171 4.34 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .171 4.34 H Min. .026 0.66 .026 0.66 .026 0.66 .041 1.04 .045 1.14 .045 1.14 .062 1.57 .045 1.14 .045 1.14 .047 1.19 .047 1.19 .047 1.19 .052 1.32 .052 1.32 .052 1.32 Material Thickness Max. .020 0.51 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget -- -- -- .061 1.55 .061 1.55 .061 1.55 .061 1.55 .061 1.55 -- .085 2.16 .085 2.16 .085 2.16 .129 3.28 .129 3.28 .129 3.28 .035 0.89 .035 0.89 .035 0.89 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .134 3.40 .134 3.40 .134 3.40 Part Numbers Solistrand Budget -- 1324599-1 -- 1-52512-1 -- 1-51875-1 2-324605*1 1324604-1 2-320749*1 1-32418-1 2-320749-2 2-323136*1 1322776-1 2-323136-1 2-323124*1 1-32494-1 2-52730*1 2-52730-1 -- 2-320855*1 2-320855-1 2-320856*1 2-320856-1 2-320857*1 2-320857-1 2-324578-0 1-324578-0 2-323143-0 1-32418-2 1-32418-4 1328522-1 1320852-1 1320853-1 1320854-1 1324579-1 1-32416-1 2-323144-0 1322725-1 2-323144-1 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 30 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Slotted Ring Tongue Terminals Wire Size Range AWG 26 to 10, CMA 202 to 13,100 [0.1 to 6.64 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 L Max. Dimensions E C Max. Min. 6 M3.5 .523 13.28 .416 10.57 4 .425 10.80 .423 10.74 .547 13.89 .588 14.94 .816 20.73 .459 11.66 .616 15.65 .604 15.34 .816 20.73 .353 8.97 .337 8.56 .431 10.95 .462 11.73 .618 15.70 .352 8.94 .462 11.73 .462 11.73 .618 15.70 Wire Size Circular Mils [mm2] Stud Size 26-22 202-810 [0.1-0.41] 22-16 509-3,260 [0.26-1.65] 6 M3.5 8 10 1/4 16-14 2,050-5,180 [1.04-2.62] 6 M3.5 8 M4 10 1/4 M6 12-10 5,180-13,100 [2.62-6.64] 1/4 M6 .952 24.18 .736 18.69 W Material Thickness Max. .281 7.14 .250 6.35 .020 0.51 -- .035 0.89 -- 322211-0 .172 4.37 .156 3.96 .250 6.35 .281 7.14 .437 11.10 .171 4.34 .281 7.14 .281 7.14 .437 11.10 .182 4.62 .218 5.54 .281 7.14 .312 7.92 .469 11.91 .250 6.35 .344 8.74 .343 8.71 .469 11.91 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .061 1.55 .061 1.55 .061 1.55 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .089 2.26 2-321288*0 323838-0 2-321289-0 2-321289-1 2-323129-0 323835-0 -- 323832-0 2-321809-0 2-321809-1 2-322514-0 323837-0 -- 34520-0 -- 328872-0 -- 36216-0 2135680*0 55812-2 .468 11.89 .531 13.49 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget -- .061 1.55 .085 2.16 -- -- -- .129 3.28 .134 3.40 Part Numbers Solistrand Budget 36953-0 35555-0 Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 31 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Hook Tongue Terminals Wire Size Range AWG 22 to 10, CMA 509 to 13,100 [0.26 to 6.64 mm2] Material Terminal Body-- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] Stud Size 6 M3.5 8 M4 6 M3.5 8 M4 10 12-10 5,180-13,100 [2.62-6.64] Dimensions E C Max. Min. .384 .203 9.75 5.16 .482 .296 12.24 7.52 .462 .281 11.73 7.14 .462 .281 11.73 7.14 .462 .281 11.73 7.14 .570 .302 14.48 7.67 .736 .468 18.69 11.89 L Max. .530 13.46 .656 16.66 .636 16.15 .636 16.15 .636 16.15 .760 19.30 1.004 25.50 10 1/4 M6 W Material Thickness Max. .281 7.14 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .375 9.53 .531 13.49 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .042 1.07 .042 1.07 Wire Barrel I.D. Min. Solistrand Budget -- -- -- -- -- .129 3.28 .129 3.28 Part Numbers Solistrand Budget .065 1.65 .065 1.65 .089 2.26 .089 2.26 .089 2.26 .134 3.40 .134 3.40 A B -- 34261 -- 31628 -- 35212 -- 32503 -- 33437 2-324209-0 2-324209-1 2-321632-0 2-321632-1 327902 327905 Note: Part numbers are shown as loose piece over tape mounted product. Tab Tongue Terminals Wire Size Range AWG 22 to 8, CMA 509 to 20,800 [0.26 to 10.5 mm2] Material Terminal Body-- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] 16-14 HD 1 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] 1 Style L Max. Dimensions E Max. W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand A .681 17.30 .500 12.70 .125 3.18 .033 0.84 .061 1.55 323135 B .863 21.92 .615 15.62 .125 3.18 .050 1.27 .105 2.67 322441 B .863 21.92 .613 15.57 .125 3.18 .042 1.07 .129 3.28 322443 B .937 23.80 .625 15.88 .221 5.61 .051 1.30 .177 4.50 322445 Heavy Duty for extra mechanical strength. 32 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Flag Ring Tongue Terminals Wire Size Range AWG 16 to 2, CMA 2,050 to 83,700 [1.04 to 42.4 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Size Circular Mils [mm2] Stud Size Style 16-14 2,050-5,180 [1.04-2.62] 8 M4 A 10 A 6 M3.5 8 M4 A 10 A 1/4 M6 A 12-10 5,180-13,100 [2.62-6.64] A B 8 13,100-20,800 [6.64-10.5] 6 20,800-33,100 [10.5-16.8] 4 33,100-52,600 [16.8-26.7] 2 52,600-83,700 [26.7-42.4] 10 B 1/4 M6 B 10 A 1/4 M6 5/16 M8 A 3/8 B 10 A 1/4 M6 5/16 M8 A 3/8 B 10 B 1/4 M6 5/16 M8 B 3/8 B 10 mm B B B B L Max. .579 14.71 .579 14.71 .702 17.83 .702 17.83 .702 17.83 .702 17.83 .791 20.09 .918 23.32 1.130 28.70 .841 21.36 .960 24.38 1.200 30.48 1.200 30.48 1.048 26.62 1.048 26.62 1.278 32.46 1.278 32.46 1.437 36.50 1.437 36.50 1.437 36.50 1.437 36.50 1.437 36.50 Dimensions C Min. .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .250 6.35 .378 9.60 .525 13.34 .250 6.35 .371 9.42 .528 13.41 .528 13.41 .368 9.35 .368 9.35 .530 13.46 .530 13.46 .534 13.56 .534 13.56 .534 13.56 .534 13.56 .534 13.56 B W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand .312 7.92 .312 7.92 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .609 15.47 .500 12.70 .500 12.70 .625 15.88 .625 15.88 .546 13.87 .546 13.87 .682 17.32 .682 17.32 .713 18.11 .713 18.11 .713 18.11 .713 18.11 .713 18.11 .033 0.84 .033 .084 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .043 1.09 .043 1.09 .043 1.09 .048 1.22 .048 1.22 .048 1.22 .048 1.22 .051 1.30 .051 1.30 .051 1.30 .051 1.30 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .060 1.52 .085 2.16 .085 2.16 .129 3.28 .129 3.28 .129 3.28 .129 3.28 .180 4.57 .180 4.57 .180 4.57 .224 5.69 .224 5.69 .224 5.69 .224 5.69 .280 7.11 .280 7.11 .280 7.11 .280 7.11 .357 9.07 .357 9.07 .357 9.07 .357 9.07 .357 9.07 325069*1 322819*1 36269*1 36270*1 36271*1 36272*1 321051*1 321441*1 322727*1 323196*1 321576*1 321056*1 322204*1 321059*1 321275*1 321060*1 321121*1 321063*1 321201*1 321064*1 321253*1 184147-1 *Part numbers are available in small quantity packages. 33 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Flag Ring Tongue Terminals (Continued) Wire Size Range AWG 1/0 to 4/0, CMA 83,700 to 231,000 [42.4 to 117 mm2] Material Terminal Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Size Circular Mils [mm2] 1/0 83,700-119,500 [42.4-60.6] 2/0 119,500-150,500 [60.6-76.3] 3/0 150,500-190,000 [76.3-96.3] 4/0 190,000-231,000 [96.3-117] Stud Size Style Dimensions C Min. .666 16.92 .666 16.92 .666 16.92 .666 16.92 .671 17.04 .671 17.04 W Material Thickness Max. Wire Barrel I.D. Min. Solistrand Part Numbers Solistrand .875 22.23 .875 22.23 .875 22.23 .875 22.23 .920 23.37 .920 23.37 .073 1.85 .073 1.85 .073 1.85 .073 1.85 .083 2.11 .083 2.11 .444 11.28 .444 11.28 .444 11.28 .444 11.28 .504 12.80 .504 12.80 322215-1 1/4 M6 5/16 M8 A 3/8 A 1/2 M12 5/16 M8 A 3/8 A L Max. 1.733 44.02 1.733 44.02 1.733 44.02 1.733 44.02 1.848 46.94 1.848 46.94 3/8 A 2.001 50.83 .676 17.17 1.056 26.82 .094 2.39 .565 14.35 327887-1 5/16 M8 A A 1/2 M12 A .681 17.30 .681 17.30 .681 17.30 1.115 28.32 1.115 28.32 1.115 28.32 .105 2.67 .105 2.67 .105 2.67 .635 16.13 .635 16.13 .635 16.13 321277-1 3/8 2.131 54.13 2.131 54.13 2.131 54.13 A A 34 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 321580-1 321066-1 321123-1 321582-1 321584-1 321277-1 321259-1 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Parallel Splices Wire Size Range AWG 22 to 600 MCM, CMA 509 to 600,000 [0.26 to 304 mm2] Material Splice Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 L Max. Dimensions I.D. Min. O.D. Max. Material Thickness Max. Part Numbers Solistrand 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] .301 7.65 .061 1.55 .141 3.58 .033 0.84 34130* .301 7.65 .085 2.16 .165 4.19 .033 0.84 34137* 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] 6 20,800-33,100 [10.5-16.8] .343 8.71 .129 3.28 .226 5.74 .042 1.07 34138* .375 9.53 .172 4.37 .296 7.52 .051 1.30 34318* .437 11.10 .232 5.89 .369 9.37 .060 1.52 34319* 4 33,100-52,600 [16.8-26.7] .531 13.49 .296 7.52 .463 11.76 .073 1.85 34320* 2 52,600-83,700 [26.7-42.4] .640 16.26 .370 9.40 .539 13.69 .073 1.85 35187* 1/0 83,700-119,500 [42.4-60.6] .734 18.64 .444 11.28 .613 15.57 .073 1.85 36946* 2/0 119,500-150,500 [60.6-76.3] .734 18.64 .504 12.80 .703 17.86 .083 2.11 36948* 3/0 150,500-190,000 [76.3-96.3] .749 19.02 .565 14.35 .775 19.69 .094 2.39 36909* 4/0 190,000-231,000 [96.3-117] .765 19.43 .635 16.13 .869 22.07 .105 2.67 36951* 250-300 MCM 231,000-300,000 [117-152] 1.062 26.97 .753 19.13 1.054 26.77 .130 3.30 322275* 300-350 MCM 300,000-380,000 [152-193] 1.124 28.55 .819 20.80 1.137 28.88 .140 3.56 322276* 400 MCM 380,000-478,000 [193-242] 1.249 31.72 .925 23.50 1.287 32.69 .158 4.01 322277* 500-600 MCM 478,000-600,000 [242-304] 1.421 36.09 1.070 27.18 1.483 37.67 .182 4.62 322278* Wire Size Circular Mils1 [mm2] *Part numbers are available in small quantity packages. 1 When terminating two or more wires in a parallel splice, the combined cross sectional area must be within the listed circular mil area range (CMA). 35 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Butt Splices Wire Size Range AWG 26 to 2, CMA 202 to 83,700 [0.1 to 42.4 mm2] Material Splice Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Standard Wire Size Circular Mils1 [mm 2] 26-22 202-810 [0.1-0.41] 24-20 320-1,290 [0.16-0.65] L Max. Solistrand Dimensions I.D. Min. O.D. Max. Strap .385 9.78 .031 0.79 Strap .490 12.45 L Max. O.D. Max. .082 2.08 .385 9.78 .034 0.86 .077 1.96 .020 0.51 1 321198*1 -0 321024 .043 1.09 .105 2.67 -- -- -- .025 0.64 -324001*1 -- .061 1.55 .061 1.55 .061 1.55 .085 2.16 .085 2.16 .085 2.16 .085 2.16 .141 3.58 .141 3.58 .141 3.58 .165 4.19 .165 4.19 .165 4.19 .165 4.19 .591 15.01 .578 14.68 .065 1.65 .065 1.65 .136 3.45 .136 3.45 21-32463-0 -- -- -- .591 15.01 .567 14.40 .089 2.26 .089 2.26 .160 4.06 .160 4.06 1322459-1 21-32464-0 -- -- -- -- -- -- .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 2-321801-3 2-321801-4 2131818*1 -2-31818-1 1330367*1 Sight Hole .591 15.01 .578 14.68 .578 14.68 .591 15.01 .567 14.40 .591 15.01 .567 14.40 Sight Hole .690 17.53 .098 2.49 .178 4.52 -- -- -- .033 0.84 Strap -- -- -- .703 17.86 .134 3.40 .221 5.61 Sight Hole .567 14.40 .565 14.35 .765 19.43 .827 21.01 .827 21.01 1.015 25.78 1.015 25.78 1.140 28.96 1.140 28.96 1.265 32.13 1.265 32.13 .129 3.28 .129 3.28 .129 3.28 .172 4.37 .172 4.37 .232 5.89 .232 5.89 .296 7.52 .296 7.52 .370 9.40 .370 9.40 .226 5.74 .226 5.74 .226 5.74 .296 7.52 .296 7.52 .369 9.37 .369 9.37 .463 11.76 .463 11.76 .539 13.69 .539 13.69 -- -- -- .565 14.35 .765 19.43 .134 3.40 .134 3.40 .221 5.61 .221 5.61 -- -- -- -- -- -- Standard Sight Hole Strap 16-14 2,050-5,180 [1.04-2.62] 14-12 3,260-8,230 [1.65-4.17] 12-10 5,180-13,100 [2.62-6.64] Standard Strap Standard Strap 8 13,100-20,800 [6.64-10.5] Strap Budget Dimensions I.D. Min. Style Strap 22-16 509-3,260 [0.26-1.65] Sight Hole Standard Sight Hole 6 20,800-33,100 [10.5-16.8] Standard 4 33,100-52,600 [16.8-26.7] Standard 2 52,600-83,700 [26.7-42.4] Standard Sight Hole Sight Hole Sight Hole -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Material Thickness Max. .042 1.07 .042 1.07 .042 1.07 .042 1.07 .051 1.30 .051 1.30 .060 1.52 .060 1.52 .073 1.85 .073 1.85 .073 1.85 .073 1.85 Part Numbers Solistrand Budget 21-34226*0 -- 2131819*1 21-34227*0 2-31819-1 1327025*1 -- (No Wire Stop) 1330368*1 -- 1 321280-1 -- -- 21-30953-0 1330369*1 -- 21-32151*1 21-34228*0 1324893-1 1-324898-0 21-34321*1 -- 2136906*1 -- 2134322*1 -- 2136886*1 -- 2134323*1 -- 1320238-1 -- 35189* -- 322246* -- Note: Part numbers are shown as loose piece over tape mounted product. *Part numbers are available in small quantity packages. 1 When terminating two or more wires in either end of a butt splice, the combined cross sectional area must be within the listed circular mil area range (CMA). 36 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Butt Splices (Continued) Wire Size Range AWG 1/0 to 600 MCM, CMA 83,700 to 600,000 [42.4 to 304 mm2] Material Splice Body -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 A Wire Circular Mils1 [mm 2] 1/0 83,700-119,500 [42.4-60.6] 2/0 119,500-150,500 [60.6-76.3] 3/0 150,500-190,000 [76.3-96.3] 4/0 190,000-231,000 [96.3-117] 250-300 MCM 231,000-300,000 [117-152] 300-350 MCM 300,000-380,000 [152-193] 400 MCM 380,000-478,000 [193-242] 500-600 MCM 478,000-600,000 [242-304] L Max. Solistrand Dimensions I.D. Min. O.D. Max. A 1.412 35.86 .444 11.28 A 1.437 36.50 A Material Thickness Max. Part Numbers Solistrand .613 15.57 .073 1.85 36957* .504 12.80 .693 17.60 .083 2.11 36958* 1.480 37.60 .565 14.35 .775 19.69 .094 2.39 36959* A 1.484 37.69 .635 16.13 .869 22.07 .105 2.67 36960* A 2.093 53.16 .753 19.13 1.054 26.77 .130 3.30 322279* A 2.217 56.31 .819 20.80 1.137 28.88 .140 3.56 322280* A 2.467 62.66 .925 23.50 1.287 32.69 .158 4.01 322281* A 2.811 71.40 1.070 27.18 1.483 37.67 .182 4.62 322282* Style *Part numbers are available in small quantity packages. 1 When terminating two or more wires in either end of a butt splice, the combined cross sectional area must be within the listed circular mil area range (CMA). 37 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals Wire Size Range AWG 26 to 16, CMA 202 to 3,260 [0.1 to 1.65 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 0 2 M2 26-22 202-810 [0.1-0.41] 4 6 M3.5 8 M4 2 M2 4 6 M3.5 22-16 509-3,260 [0.26-1.65] 8 M4 10 1/4 M6 L Max. .464 11.79 .464 11.79 .564 14.33 .585 14.86 .585 14.86 .679 17.25 .679 17.25 .600 15.24 .603 15.32 .775 19.69 .603 15.32 .775 19.69 .728 18.49 .603 15.32 .728 18.49 .775 19.69 .775 19.69 .728 18.49 .728 18.49 .775 19.69 .775 19.69 .728 18.49 1.009 25.63 1.009 25.63 Dimensions E C Max. Min. .391 .121 9.93 3.07 .391 .121 9.93 3.07 .481 .211 12.22 5.36 .481 .211 12.22 5.36 .481 .211 12.22 5.36 .551 .281 14.00 7.14 .551 .281 14.00 7.14 .507 .172 12.88 4.37 .491 .156 12.47 3.96 .616 .281 15.65 7.14 .491 .156 12.47 3.96 .616 .281 15.65 7.14 .585 .250 14.86 6.35 .491 .156 12.47 3.96 .585 .250 14.86 6.35 .616 .281 15.65 7.14 .616 .281 15.65 7.14 .585 .250 14.86 6.35 .585 .250 14.86 6.35 .616 .281 15.65 7.14 .616 .281 15.65 7.14 .585 .250 14.86 6.35 .772 .437 19.61 11.10 .772 .437 19.61 11.10 W Material Thickness Max. Wire Insulation Dia. Max. .140 3.56 .140 3.56 .165 4.19 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .182 4.62 .218 5.54 .312 7.92 .218 5.54 .312 7.92 .281 7.14 .218 5.54 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .469 11.91 .469 11.91 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .125 3.18 Part Numbers Loose Tape Piece Mounted 31516 -- 31518 321621 2-31518-1 1 1-321621-01 31679 2-31679-1 31681 2-31681-2 32861 2-32861-2 32862 2-32862-1 320678 -- 31094 -- 30995 -- 31096 2-31096-1 31159 2-31159-1 31269 2-31269-1 31393 -- 31396 2-31396-2 30996 2-30996-1 31160 2-31160-1 31270 2-31270-1 31397 2-31397-1 30997 2-30997-1 31161 2-31161-1 31398 2-31398-1 31176 2-31176-1 31251 2-31251-1 Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 1 Slightly unusual tongue shape. 38 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Ring Tongue Terminals (Continued) Wire Size Range AWG 16 to 10, CMA 2,050 to 13,100 [1.04 to 6.64 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 4 6 M3.5 16-14 2,050-5,180 [1.04-2.62] 8 M4 10 1/4 M6 5/16 M8 10 16-14HD1 2,050-5,180 [1.04-2.62] 1/4 M6 6 M3.5 12-10 5,180-13,100 [2.62-6.64] 8 M4 10 1/4 M6 3/8 L Max. .634 16.10 .634 16.10 .790 20.07 .634 16.10 .634 16.10 .790 20.07 .790 20.07 .790 20.07 1.009 25.63 1.009 25.63 .970 24.64 1.220 30.99 1.282 32.56 1.007 25.58 .877 22.28 .976 24.79 .955 24.26 1.007 25.58 1.251 31.78 1.345 34.16 Dimensions E C Max. Min. .506 .171 12.85 4.34 .506 .171 12.85 4.34 .616 .281 15.65 7.14 .506 .171 12.85 4.34 .506 .171 12.85 4.34 .616 .281 15.65 7.14 .616 .281 15.65 7.14 .616 .281 15.65 7.14 .772 .437 19.61 11.10 .772 .437 19.61 11.10 .796 .281 20.22 7.14 .952 .437 24.18 11.10 1.014 .437 25.76 11.10 .817 .302 20.75 7.67 .734 .219 18.64 5.56 .817 .302 20.75 7.67 .796 .281 20.22 7.14 .817 .302 20.75 7.67 .983 .468 24.97 11.89 1.046 .531 26.57 13.49 W Material Thickness Max. Wire Insulation Dia. Max. .250 6.35 .250 6.35 .343 8.71 .250 6.35 .250 6.35 .343 8.71 .343 8.71 .343 8.71 .469 11.91 .469 11.91 .343 8.71 .531 13.49 .531 13.49 .375 9.53 .281 7.14 .312 7.92 .312 7.92 .375 9.53 .531 13.49 .593 15.06 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .033 0.84 .050 1.27 .050 1.27 .050 1.27 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .042 1.07 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .300 7.62 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 Part Numbers Loose Tape Piece Mounted 32187 -- 32189 -- 30926 -- 32188 -- 32190 2-32190-1 30927 2-30927-1 30928 2-30928-1 30993 2-30993-1 31256 -- 31169 2-31169-1 33722 2-33722-1 33639 -- 322296 -- 31825 -- 321501 2-321501-1 326889 -- 324523 -- 31771 2-31771-1 31772 2-31772-1 31828 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 1 Heavy Duty for extra mechanical strength. 39 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Knife Disconnect Splices Wire Size Range AWG 22 to 10, CMA 509 to 13,100 [0.26 to 6.64 mm2] Material Splice Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Dimensions Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] L Max. .794 20.17 .794 20.17 .794 20.17 .794 20.17 W Wire Insulation Dia. Max. .203 5.16 .203 5.16 .203 5.16 .203 5.16 1.176 29.87 .281 7.14 Part Numbers Loose Piece Tape Mounted .125 3.18 .140 3.56 .150 3.81 .170 4.32 31770 -- 31777 2-31777-1 31943 -- 31944 -- .230 5.84 31942 2-31942-1 Slotted Ring Tongue Terminals Wire Size Range AWG 26 to 16, CMA 202 to 3,260 [0.1 to 1.65 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 L Max. Dimensions E C Max. Min. 6 M3.5 .658 16.71 .551 14.00 6 M3.5 8 M4 .710 18.03 .701 17.81 .585 14.86 .585 14.86 Wire Size Circular Mils [mm2] Stud Size 26-22 202-810 [0.1-0.41] 22-16 509-3,260 [0.26-1.65] Part Numbers Loose Tape Piece Mounted W Material Thickness Max. Wire Insulation Dia. Max. .281 7.14 .250 6.35 .020 0.51 .082 2.08 322210 -- .250 6.35 .250 6.35 .281 7.14 .281 7.14 .033 0.84 .033 0.84 .125 3.18 .140 3.56 34101 -- 321543 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 40 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Rectangular Tongue Terminals Wire Size Range AWG 22 to 16, CMA 509 to 3,260 [0.26 to 1.65 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 22-16 509-3,260 [0.26-1.65] 5 M3 L Max. Dimensions E C Max. Min. .786 19.96 .633 16.08 .277 7.04 W Material Thickness Max. Wire Insulation Dia. Max. .277 7.04 .033 0.84 .140 3.56 Part Numbers Loose Tape Piece Mounted 328500 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. Flanged Spade Tongue Terminals Wire Size Range AWG 26 to 14, CMA 202 to 5,180 [0.1 to 2.62 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 L Max. E Max. Dimensions C W Min. 2 M2 .588 14.94 .473 12.01 .203 5.16 22-16 509-3,260 [0.26-1.65] 6 M3.5 8 M4 .668 16.97 .761 19.33 .538 13.67 .585 14.86 16-14 2,050-5,180 [1.04-2.62] 8 M4 .685 17.40 .555 14.10 Wire Size Circular Mils [mm2] Stud Size 26-22 202-810 [0.1-0.41] Part Numbers Loose Tape Piece Mounted X H Material Thickness Max. Wire Insulation Dia. Max. .182 4.62 .110 2.79 .031 0.79 .020 0.51 .082 2.08 324598 2-324598-1 .203 5.16 .250 6.35 .296 7.52 .416 10.57 .125 3.18 .171 4.34 .046 1.17 .062 1.57 .033 0.84 .033 0.84 .125 3.18 .125 3.18 32419 22-32419-1 32495 -- .203 5.16 .294 7.47 .125 3.18 .052 1.32 .033 0.84 .170 4.32 320859 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 41 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Spade Tongue Terminals Wire Size Range AWG 26 to 16, CMA 202 to 3,260 [0.1 to 1.65 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Wire Size Circular Mils [mm2] Stud Size 26-22 202-810 [0.1-0.41] 0 22-16 509-3,260 [0.26-1.65] 4 6 M3.5 6 M3.5 10 L Max. .415 10.54 .558 14.17 .684 17.37 .684 17.37 .807 20.50 E Max. .348 8.84 .481 12.22 .538 13.67 .538 13.67 .631 16.03 Dimensions C Min. .078 1.98 .211 5.36 .203 5.16 .203 5.16 .296 7.52 W X Material Thickness Max. Wire Insulation Dia. Max. .125 3.18 .203 5.16 .297 7.54 .297 7.54 .343 8.71 .062 1.57 .072 1.83 .141 3.58 .141 3.58 .171 4.34 .020 0.51 .020 0.51 .033 0.84 .033 0.84 .033 0.84 .082 2.08 .082 2.08 .125 3.18 .140 3.56 .125 3.18 Part Numbers Loose Tape Piece Mounted 32502 -- 34248 -- 33766 -- 33799 -- 320379 -- Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 42 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Knife Disconnect Splices Wire Size Range AWG 22 to 8, CMA 509 to 20,800 [0.26 to 10.5 mm2] Material Splice Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 L Max. Dimensions W Part Numbers Loose Piece .745 18.92 .203 5.16 31762 .750 19.05 .203 5.16 31763 .940 23.88 .281 7.14 31945 1.225 31.12 .390 9.91 32161 Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] 8 13,100-20,800 [6.64-10.5] Rectangular Tongue Terminals Wire Size Range AWG 22 to 14, CMA 509 to 5,180 [0.26 to 2.62 mm2] Material Terminal Body and Sleeve -- Copper per ASTM B-152 Plating -- Tin per MIL-T-10727 Style A with Side Flange Style B with Bossed Hole Wire Size Circular Mils [mm2] Stud Size Style L Max. E Max. Dimensions C W Min. 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 6 M3.5 B .733 18.62 .541 13.74 .250 6.35 8 M4 A .647 16.43 .484 12.29 .219 5.56 Part Numbers Loose Piece X H Material Thickness Max. .250 6.35 .187 4.75 .047 1.19 .033 0.84 320671 .344 8.74 .156 3.96 .094 2.39 .033 0.84 31674 Note: "C" dimension applies from edge of metal wire barrel to center of stud hole. 43 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 SOLISTRAND Military Approved Terminals Military Specification SOLISTRAND Approval Approved Wire Range MS 20659 Class 1 & 2 12-10 MS 20659 Class 2 Only 8-4/0 M7928/7 Class 2 Only* 22-14 SOLISTRAND Class 1 and Class 2 military approved terminals meet the performance requirements outlined in specification Mil-T-7928G. *320093 also class 1 approved. Class 1 and Class 2 Military Approvals Approval Class 1 Class 2 Dimensional Requirement Terminals must comply with the dimensional requirements specified by the military. Dimensional requirements are maintained by the terminal manufacturers. For field repair purposes Class 2 terminals must be capable of being replaced by Class 1 Terminals Application Tooling Hand application tool which must conform to the military's dimensional and performance specification. The terminal manufacturers recommended application tooling. Note: Several tape mounted SOLISTRAND part numbers are currently Class 2 approved. Use Performance Requirement For procurement by government agencies for maintenance and repair. For procurement by contractors and manufacurers for high volume production, modification, and repair. Per Military Specification Mil-T-7928G Note: Where class 2 approval exists all similar (form, fit and function) parts in that product line are approved. Cross Reference Military to AMP Part Number Military Specification M7928/7 AWG Wire Size Range AWG 22 to 14 M7928/7 Dash Numbers 1 2 3 22-18 4 5 6 7 8 16-14 9 10 11 SOLISTRAND Part Numbers 34103 2-34103-1 34104 2-34104-6 34110 2-34110-3 34112 2-34112-2 34114 2-34114-2 34115 2-34115-2 321684 2-321684-1 320093 2-320093-1 34125 2-34125-6 34126 2-34126-2 34119 2-34119-1 Class Stud Size 2 2 2 4 2 6 2 10 2 5/6 2 3/8 2 6 1&2 10 2 5/16 2 3/8 2 4 Note: Part numbers are shown as loose piece over tape mounted product. 44 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Cross Reference Military to AMP Part Number Military Specification MS 20659 Wire Size Range AWG 12 to 4/0 AWG MS20659 Dash Numbers 105 12-10 106 8 6 4 2 1/0 2/0 3/0 4/0 12-10 8 6 4 1/0 2/0 4/0 8 6 4 2 1/0 2/0 3/0 4/0 12-10 107 108 109 110 111 112 113 114 117 118 119 120 121 122 123 124 128 129 130 131 132 135 136 137 140 141 143 144 145 146 147 148 151 152 153 154 155 156 157 158 159 160 165 166 SOLISTRAND Part Numbers 33457 2-33457-2 33459 2-33459-6 31807 2-31807-2 31808 321598 33467 31811 31812 320383 321600 321866 321868 321870 321871 321875 321877 321878 321880 33220 33463 321298 33466 2-33466-3 33115 36919 321873 321625 324061 33461 2-33461-2 320344 33114 327175 330301 322870 320741 321867 36918 321869 321872 321874 321876 321271 321879 36935 322228 35476 2-35476-1 35135 Class 1&2 2 1&2 2 Stud Size 10 5/16 2 10 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1&2 2 2 5/16 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 5/16 3/8 3/8 1/2 3/8 1/2 3/8 3/8 10 2 5/16 2 2 2 2 2 5/16 1/2 1/2 7/8 8 2 1/4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1/2 10 1/2 10 5/16 7/16 5/16 7/16 1/4 7/16 5/16 7/16 5/16 7/16 5/8 3/4 2 6 2 1/2 Note: Part numbers are shown as loose piece over tape mounted product. 45 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Description of MIL-T-7928G Test Procedures and Requirements for Terminals Test Group 1 2 Test Sequence Test Type A Current Cycling B A B C Voltage Drop Vibration Voltage Drop Tensile A Salt Spray/Corrosion B C Voltage Drop Tensile A Heat Age B Salt Spray/Corrosion C D Voltage Drop Tensile 3 4 Test Description Samples subjected to 50 cycles, each cyle consisting of 30 minutes at 125% of the current listed on page 48 followed by 15 minutes with no load. See test method and requirements on page 48. See test method on page 46. See test method and requirements on page 48. See test method and requirements on page 47. Samples subjected to a salt spray/fog for 48 hours. Salt concentration to be 5%, temperature to be 35 C (95) F, relative humidity to be 95-98%. See test method and requirements on page 48. See test method and requirements on page 47. Samples subjected to 193 C for 120 hours then cooled to 23 C within one hour. Samples subjected to a salt spray/fog for 48 hours. Salt concentration to be 5%, temperature to be 35 C (95) F, relative humidity to be 95-98%. See test method and requirements on page 48. See test method and requirements on page 47. Procedure for Vibration Testing of Terminals per MIL-T-7928G Wire Size #12 AWG and larger or terminals with insulation support #14 AWG and smaller with no insulation support "D" Dimension 12 inches 17 inches Duration of Test 18 hours each on horizontal and vertical axis. 2 hours each on horizontal and vertical axis. Vibration to be a simple harmonic motion with an amplitude of 0.03 inches (0.06 total excursion). Frequency to vary uniformly from 10-55 Hz and back to 10 Hz. Frequency to be traversed in approximately one minute. 46 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Military Tensile Test Results Tensile Requirements Per MIL-T-7928G Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 SOLISTRAND Tensile Test Results Wire Sizes 22 - 10 Tensile (lbs.) 250 Minimum Tensile Strength (Lbs) 15 19 38 50 70 110 150 225 300 400 550 700 750 825 875 200 150 100 50 Note: 1. Samples tensile tested to destruction at a rate of one inch/ minute using military approved wire. 0 22 18 16 14 12 10 Wire Size SOLISTRAND Tensile Test Results Wire Sizes 1/0 - 4/0 SOLISTRAND Tensile Test Results Wire Sizes 8 - 2 Tensile (lbs.) Tensile (lbs.) 1500 3500 3000 2500 1000 2000 1500 500 1000 500 0 0 8 6 4 2 1/0 Wire Size Tensile after Vibration 2/0 3/0 4/0 Wire Size Tensile after Salt Spray MIL-T-7928 Requirement 47 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Illustration of Millivolt Drop Measurement Procedure Military Specification MIL-T-7928G Wire Size AWG Test Current (Amperes) 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 9 11 16 22 32 41 55 73 101 135 181 245 283 328 380 Maximum Crimp MVD = EWL Measurement + Valve Listed Below Initial Final Terminal Terminal 1 3 2 4 Military Millivolt Drop Test Results MVD SOLISTRAND Millivolt Drop Results Per MIL-T-7928G Using Military Approved Wire 10 8 Max. Allowable MVD MVD of Equal Wire Length 6 After Current Cycling After Vibration After Corrosion 4 2 0 22 18 16 14 12 10 8 6 4 2 1/0 2/0 Wire Size 48 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 3/0 4/0 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Description of UL 486A Test Procedures and Requirements for Terminals Wire Size Range Pullout Test Requirements AWG 22 to 600 MCM Terminal must not be separate from wire when subjected to the listed load for one minute. Test Sequences Test Group 1 Mechanical Sequence 1. Secureness 2. Pullout Test Group 2 Mechanical Sequence 1. Secureness 2. Static Heat 3. Pullout Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 600 Static Heat Test Requirements Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 600 Pullout Force (lbs.) 8 13 20 30 50 70 80 90 100 140 180 250 300 350 450 500 550 600 650 800 900 9 12 17 18 30 35 50 70 95 125 170 230 265 310 360 405 445 505 545 620 690 Requirement: Connector temperatures must not exceed the ambient temperature plus 50C [90F] after stability is attained. Note: Testing conducted on non-plated copper wire with UL approved insulation. Stability: A test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2C [3.6F] variation between any two readings. Secureness Test Requirements Wire Size AWG 18-16 14 12-10 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350-400 500-600 Test Current (Amperes) Bushing Dia. Height Weight (lbs.) 1/4 3/8 3/8 3/8 1/2 1/2 9/16 5/8 3/4 3/4 3/4 7/8 7/8 1 1 1/8 10 1/4 11 11 11 11 3/4 11 3/4 12 1/2 13 1/2 14 1/2 14 1/2 14 1/2 16 16 17 18 1/4 2 3 5 8 18 30 30 50 50 60 60 60 80 80 100 Note: Test Duration = 30 Minutes 49 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Description of UL 486A & C Test Procedures and Requirements for Butt and Parallel Type Splices UL 486 C Wire Size AWG 22 to 6 UL 486 A Wire Size AWG 4 to 600 MCM Test Sequences Test Group 1 Mechanical Sequence 1. Secureness 2. Pullout Test Group 2 Mechanical Sequence 1. Secureness 2. Static Heat 3. Pullout Pullout Test Requirements Static Heat Test Requirements Splices must not be separate from wire when subjected to the listed load for one minute. Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 600 Pullout Force (lbs.) 8 10 10 15 25 35 40 45 50 140 180 250 300 350 450 500 550 600 650 800 900 Note: Testing conducted on non-plated copper wire with UL approved insulation. Wire Size AWG 22 20 18 16 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 250 300 350 400 500 600 Test Current (Amperes) 9 12 17 18 30 35 50 70 95 125 170 230 265 310 360 405 445 505 545 620 690 Requirement: Connector temperatures must not exceed the ambient temperature plus 50C [90F] after stability is attained. Stability: A test sample is considered to have attained a stable temperature when three readings taken at not less than 10 minute intervals show no more than a 2C [3.6F] variation between any two readings. Secureness Test Requirements Wire Size AWG 18-16 14 12-10 8 6 4 Bushing Dia. Height Weight (lbs.) 1/4 3/8 3/8 3/8 1/2 1/2 10 1/4 11 11 11 11 3/4 11 3/4 2 3 5 8 18 30 Note: Test Duration=30 Minutes 50 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling Information for SOLISTRAND, Budget and DIAMOND GRIP Products Wire Size Range AWG 26 to 6 Pneumatic Tooling Product Type AMP Wire Size All SOLISTRAND terminals and splices except for Flag Tongue terminals 26-22 24-20 22-16 16-14 12-10 & 16-14 HD 14-12 8 6 Flag Tongue terminals only Budget terminals and splices DIAMOND GRIP terminals and splices Standard "B" terminals Crimping Heads for 6-26, Tool 189721-1 Hand Tools 693632 499352 58546-13 Dies for 6-26, Tool 189721-1 Requires Straight Action Adapter 217200-1 or 318161-1 Dies Also Fit 69710-1 Hand Tool Tooling For Tape Mounted Products Dies for 69875 AMP-TAPETRONIC AMP-O-LECTRIC6 Requires Applicator AMPOMATOR CLS IV Requires Applicators Single Wire Range Multiple Wire Range -- -- -- -- 314516-1 314517-1 679301-1 679301-1 47812 47813 *68240-1 *68241-1 *68242-1 -- 679301-1 478141 2 314518-1 679302-1 679303-1 -- -- -- -- -- -- 16-14 12-10 499752 499652 217204-1 217203-1 -- -- 26-22 22-16 16-14 12-10 & 16-14 HD 26-22 24-20 22-16 16-14 12-10 & 16-14 HD 26-22 22-16 16-14 12-10 8 693632 58508-14 58508-14 -- -- -- 48070* --* 49512* 49513* 59054* -- -- -- -- -- -- -- -- -- -- -- 46251-2* *69902-1 -- *69903-1 69904-1 -- -- -- *---1 --* 48364* --* 49736* 49737* -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 49592 -- -- 49656, 58508-14 *90566-1 *68243-1 -- Flag terminals not available in tape mounted form -- *68259-1 *68094-1 *68260-1 For standard wire only. CERTI-CRIMPHand Tool. 3 Contains die set 58545-1. PRO-CRIMPER II commercial tool not approved for UL applications. 4 Contains die set 58509-1. PRO-CRIMPER II commercial tool not approved for UL applications. Not approved for use with Budget Spring Spade terminals. 5 With locator, for terminals only. 6 Call Tooling Assistance Center for Machine & Applicator part numbers. 1 2 Chart lists common AMP Application Tooling. For additional information call the Tooling Assistance Center 1-800-722-1111. 51 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling Information for SOLISTRAND Terminals and Splices Wire Size Range AWG 8 to 600 MCM 1 2 CERTI-CRIMPHand Tool. These crimping heads are recommended for use only with AMP Hydraulic Hand Pump 314979-1, DYNA-CRIMPHydraulic Power Units 69120-1 (115 VAC) and 69120-2 (230 VAC), and with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 122271-1. See pages 55 & 56. Chart lists common AMP Application Tooling. For additional information call the Tooling Assistance Center 1-800-722-1111. 52 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling Loose Form Terminal and Splice Tooling CERTI-CRIMP Hand Tools Double Action Hand Tool "C" Head Straight Action Hand Tool Part No. 69710-1 Heavy Head Hand Tool Part No. 69355 PRO-CRIMPER II Hand Tool Part No. 58546-1 SOLISTRAND 58508-1 Budget Pneumatic Tools 6-26 Pneumatic Tool Part No. 189721-1 Part No. 69015 Hydraulic Hand Tools Part No. 59975-1 (Self Contained Dies) Part No. 59973-1 (Dies Required) For additional tooling information, call 1-800-722-1111. 53 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling (Continued) Tape Mounted AMP-TAPETRONIC Machine 69875, 68250-1 (Requires Dies) AMP-O-LECTRIC, Model "G" Machine (Requires Applicator and Dies) AMPOMATOR CLS IV Machine 217500-1 (Requires Applicators and Dies) Entry Level Terminator (Requires Applicators and Dies) For additional tooling information, call 1-800-722-1111. 54 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling (Continued) Latch Heads and Dies Part No. 69065 Part No. 58445-1 Part No. 69067 Part No. 69069 (Self Contained Dies) Part No. 69099 Part No. 69097 Part No. 69082 For additional tooling information, call 1-800-722-1111. 55 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Application Tooling (Continued) DYNA-CRIMP II Battery Operated Hydraulic Power Unit Hand Operated Power Unit DYNA-CRIMP Electric Hydraulic Power Unit Typical interchangable hose, head and dies not included Part No. 122271-14 314979-12 (Hose, head and dies not included) Refer to the table below for accessories. Power Unit Only (Includes Pressure Release) 115 Volts (60 Hz) -- 69120-13 230 Volts (60 Hz) -- 69120-23 AMP application tools are designed to produce a carefully controlled uniform pressure crimp, regardless of how they are powered. All tools shown are specially designed for AMP products and are precision machined from hard tool steel. Handle Control Hose Assembly Foot Control Multidirectional Valve Power Units Accessories For Use With Power Unit No. 369120-13 369120-23 314979-12 122271-14 69120-13 69120-23 Accessory Description Accessory Part No. 7' Handle Control Assembly--Hose & Cord 15' Handle Control Assembly--Hose & Cord 21' Handle Control Assembly--Hose & Cord 28' Handle Control Assembly--Hose & Cord 15' Foot Switch Assembly 59907-7 1-59907-5 2-59907-1 2-59907-8 68284-1 Need Hose Assembly 3' Hose Assembly 7' Hose Assembly 15' Hose Assembly 21' Hose Assembly 2' Hose Assembly (1/4" I.D.) 3' Hose Assembly (1/4" I.D.) 7' Hose Assembly (1/4" I.D.) 15' Hose Assembly (1/4" I.D.) 59909-3 59909-7 1-59909-5 2-59909-1 314990-1 314990-2 314990-3 314990-4 68284-1 Foot Switch Assembly needed with these Hose Assemblies and 69120 More Flexible, Lighter Weight. Recommended for use with DYNA-CRIMP II Battery Operated Hydraulic Power Unit 3-Way Multi-Directional Value 3-Way Multi-Directional Value (Elec.Ctl) 592201 59220-21 Remarks For use with Foot Switch only Contact AMP Incorporated for usage recommendations. Also see AMP Customer Manual 409-5860. Also see AMP Customer Manual 409-1950. 4 Also see AMP Customer Manual 409-5869. Note: All Hoses and Handle Control Assemblies have a 38" high flow male coupler (311470-1) on each end. All Power Units and Heads have a 38" high flow female coupler (311471-1). 1 2 3 For additional tooling information, call 1-800-722-1111. 56 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Part Number Index Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 30691 30692 30693 30694 30695 30696 30697 30926 30927 30928 30953 30972 30993 30995 30996 30997 31049 31087 31088 31089 31090 31091 31094 31096 31101 31112 31113 31114 31120 31122 31123 31159 31160 31161 31163 31164 31165 31169 31172 31173 31176 31251 31256 31264 31265 31266 31269 31270 31393 31396 31397 31398 31423 31425 31428 31430 31442 31498 Page 12 12 13 13 13 13 13 39 39 39 36 15 39 38 38 38 13 12 12 12 12 12 38 38 12 14 14 14 14 14 14 38 38 38 13 14 14 39 13 13 38 38 39 12 12 13 38 38 38 38 38 38 12 12 12 12 26 13 Part No. 31499 31516 31518 31587 31588 31589 31628 31634 31635 31636 31674 31679 31681 31691 31704 31705 31706 31762 31763 31770 31771 31772 31777 31805 31807 31808 31811 31812 31813 31818 31819 31821 31825 31828 31942 31943 31944 31945 32151 32161 32185 32186 32187 32188 32189 32190 32416 32418 32419 32463 32464 32494 32495 32501 32502 32503 32579 32822 32823 32824 32858 32859 Page 14 38 38 26 26 26 32 26 26 26 43 38 38 24 26 26 26 43 43 40 39 39 40 14 15 15 16 16, 21 24 36 36 24 39 39 40 40 40 43 36 43 13 13 39 39 39 39 30 30 41 36 36 30 41 26 42 32 24 12 12 13 12 12 Part No. 32860 32861 32862 32882 32994 32995 32996 33114 33115 33195 33202 33219 33220 33221 33426 33437 33456 33457 33458 33459 33460 33461 33462 33463 33464 33465 33466 33467 33468 33469 33470 33471 33479 33639 33646 33647 33648 33695 33716 33717 33718 33722 33728 33729 33765 33766 33799 34101 34103 34104 34105 34107 34108 34109 34110 34111 34112 34113 34114 34115 34117 34118 Page 12 38 38 14 14 26 15 16 16, 21 22 26 26 15 26 25 32 14 14 14 14 15 15 15 15 16 16 16, 21 16 16 16 16 16 26 39 22 22 22 12 22 22 22 39 22 22 26 42 42 40 12 12 12 12 12 13 12 12 13 13 13 13 26 26 Part No. 34119 34120 34121 34122 34123 34124 34125 34126 34128 34129 34130 34137 34138 34194 34226 34227 34228 34247 34248 34261 34266 34318 34319 34320 34321 34322 34323 34384 34404 34459 34484 34486 34487 34518 34520 34525 34567 34582 34583 34829 34830 34833 34834 34891 34892 34896 34964 34965 34966 34967 34968 34969 35116 35135 35183 35184 35185 35187 35189 35212 35247 35277 Page 13 13 13 13 13 14 14 14 26 26 35 35 35 12 36 36 36 26 42 32 24 35 35 35 36 36 36 26 14 24 14 14 14 26 31 24 22 26 26 22 22 15 15 14 14 13 14 14 14 22 22 22 26 15 17 17 17 35 36 32 15 21 57 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Part Number Index (Continued) Part No. 35278 35432 35476 35493 35494 35495 35555 35625 35664 35665 35666 35668 35669 35670 35678 35680 35771 35772 35775 35776 36189 36195 36199 36200 36201 36216 36269 36270 36271 36272 36451 36467 36499 36807 36808 36809 36810 36815 36880 36886 36906 36909 36915 36916 36917 36918 36919 36921 36922 36923 36925 36927 36929 36930 36932 36934 36935 36946 36948 36951 36953 36957 Page 24 22 14 26 26 26 31 21 15 15 15 17 17 17 21 31 14 14 22 22 12 26 22 22 22 31 33 33 33 33 14 12 15 16 16 16 16 16 26 36 36 35 17 17 17 17 18 18 18, 21 18 18 18 19, 21 19 19 19 19 35 35 35 31 37 Part No. 36958 36959 36960 50334 50981 50982 51872 51875 52197 52269 52512 52700 52701 52702 52703 52704 52705 52706 52707 52708 52709 52710 52712 52713 52714 52715 52716 52717 52730 52733 52734 52735 52772 53000 53001 53002 53003 53004 53005 53006 53007 53009 53010 53011 53012 53013 53014 53015 53016 53032 53033 53047 53106 53111 53120 53121 53123 53124 53125 53126 53127 53128 Page 37 37 37 12 14 14 13 30 16 15 30 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 30 29 29 29 29 27 27 27 27 27 27 27 27 28 28 28 28 28 28 28 28 28 29 29 16 29 27 27 28 28 28 28 28 28 Part No. 53150 53175 53177 53226 53235 53266 53267 53268 53270 53271 53273 53274 53555 53830 53831 53832 53833 53834 53835 53836 55812 55991 184147 184269 320093 320138 320238 320266 320344 320379 320383 320671 320677 320678 320741 320743 320744 320745 320748 320749 320754 320755 320758 320759 320760 320761 320762 320763 320764 320765 320814 320815 320818 320819 320820 320822 320823 320852 320853 320854 320855 320856 Page 27 27 28 28 27 27 27 27 28 28 28 28 26 27 27 27 28 28 28 28 31 15 33 21 13 17 36 18 16 42 17 43 12 38 17 17 18 16 18 30 17 17 22 22 15 15 15 15 15 15 24 24 24 24 24 25 25 30 30 30 30 30 Part No. 320857 320859 320870 321007 321024 321051 321056 321059 321060 321063 321064 321066 321121 321123 321163 321165 321198 321201 321253 321259 321262 321265 321271 321272 321275 321277 321280 321288 321289 321298 321441 321463 321499 321501 321543 321557 321558 321576 321580 321582 321584 321598 321600 321621 321625 321632 321683 321684 321691 321801 321809 321827 321828 321829 321866 321867 321868 321869 321870 321871 321872 321873 58 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. Page 30 41 24 13 36 33 33 33 33 33 33 34 33 34 19 22 36 33 33 34 21 21 19 21 33 34 36 31 31 16 33 26 25 39 40 25 25 33 34 34 34 16 17 38 19 32 13 13 24 36 31 14 14 14 17 17, 21 17 18 18 18 18 18 SOLISTRAND, Budget and DIAMOND GRIP Uninsulated Terminals and Splices Catalog 65505 Revised 9-00 Part Number Index (Continued) Part No. 321874 321875 321876 321877 321878 321879 321880 322204 322210 322211 322215 322222 322223 322224 322225 322227 322228 322235 322242 322246 322252 322253 322254 322257 322258 322259 322262 322263 322264 322267 322269 322270 322271 322273 322275 322276 322277 322278 322279 322280 322281 322282 322291 322296 322391 Page 18, 21 18 18 19 19 19 19 33 40 31 34 19 19 18 18 19 19 13 15 36 19 19 19 20 20 20 20 20 20 20 20 20 20 20 35 35 35 35 37 37 37 37 18 39 18 Part No. 322408 322418 322428 322441 322443 322445 322447 322451 322454 322455 322459 322514 322704 322725 322727 322763 322764 322768 322771 322772 322773 322776 322819 322821 322832 322833 322870 322905 322906 322909 322912 322927 322939 322945 322946 322996 323034 323050 323086 323087 323096 323106 323112 323119 323124 Page 24 12 20 32 32 32 14 26 14 14 36 31 16 30 33 20 20 21 12 20 20 30 33 21 22 22 17, 21 21 21 21 21 12 20 25 25 26 19 19 12 13 12 24 24 24 30 Part No. 323127 323129 323135 323136 323140 323143 323144 323196 323222 323291 323823 323832 323834 323835 323837 323838 323868 324001 324023 324035 324061 324105 324124 324202 324209 324521 324523 324578 324579 324598 324599 324604 324605 324893 324898 324910 324911 324955 325069 325195 325196 326850 326854 326889 327025 Page 26 31 32 30 19 30 30 33 20 17 26 31 26 31 31 31 18 36 21 21 15 20 13 20 32 26 39 30 30 41 30 30 30 36 36 14 14 13 33 26 26 12 13 39 36 Part No. 327175 327732 327882 327887 327902 327905 327951 327953 327955 327959 327971 328050 328339 328341 328342 328349 328353 328355 328356 328363 328377 328395 328500 328522 328872 328970 328971 329966 330301 330367 330368 330369 330539 330827 330968 330969 330970 331269 331401 331414 331417 331420 331423 331880 332042 Page 17 22 20 34 32 32 24 25 24 25 25 25 24 24 24 24 24 24 24 24 13 26 41 30 31 13 14 13 17 36 36 36 24 26 22 23 23 25 12 22 23 23 23 23 22 59 For drawings, technical data or samples, contact your AMP sales engineer or call the AMP Technical Support Center 1-800-522-6752. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Consult AMP for latest specifications. 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