UCC2839 UCC3839 Secondary Side Average Current Mode Controller FEATURES DESCRIPTION * Practical Secondary Side Control of Isolated Power Supplies The UCC3839 provides the control functions for secondary side average current mode control in isolated power supplies. Start up, pulse width modulation and MOSFET drive must be accomplished independently on the primary side. Communication from secondary to primary side is anticipated through an opto-isolator. * Provides a Self Regulating Bias Supply From a High Input Voltage Using an External N-Channel Depletion Mode FET * Onboard Precision, Fixed Gain, Differential Current Sense Amplifier * Wide Bandwidth Current Error Amplifier * 5V Reference * High Current, Programmable Gm Amplifier Optimized to Drive Opto-couplers Accordingly, the UCC3839 contains a fixed gain current sense amplifier, voltage and current error amplifiers, and a Gm type buffer/driver amplifier for the opto-isolator. Additional housekeeping functions include a precision 5V reference and a bias supply regulator. Power for the UCC3839 can be generated by peak rectifying the voltage of the secondary winding of the isolation transformer. From this unregulated voltage, the UCC3839's bias supply regulator will generate its own 7.5V bias supply using an external, N-channel, depletion mode FET. The UCC3839 can be configured for traditional average current mode control where the output of the voltage error amplifier commands the current error amplifier. It can also be configured for output voltage regulation with average current mode short circuit current limiting, employing two parallel control loops regulating the output voltage and output current independently. BLOCK DIAGRAM UDG-97011 SLUS179A - APRIL 1999 - REVISED NOVEMBER 2001 UCC2839 UCC3839 CONNECTION DIAGRAMS ABSOLUTE MAXIMUM RATINGS Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15V Supply Current (LED not connected) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2mA (LED connected) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14mA Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 15V Power Dissipation at TA = 60C (LED not connected). . . . . . . . . . . . . . . . . . . . . . . . . . 20mW (LED connected). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55mW Storage Temperature . . . . . . . . . . . . . . . . . . . -65C to +150C Junction Temperature . . . . . . . . . . . . . . . . . . . -55C to +150C Lead Temperature (Soldering, 10sec.) . . . . . . . . . . . . . +300C DIL-14, SOIC-14 (Top View) D or N Package Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of package. ELECTRICAL CHARACTERISTICS: Unless otherwise specified, 0C to 70C for the UCC3839, -40C to 85 for the UCC2839. VLINE = 10V, RG = 400. TA = TJ. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS Current Error Amplifier VIO 10 AVOL CMRR VCM = 0.5V to 5.5V mV 60 dB 60 dB PSRR VLINE = 10V to 20V 60 CAO High CA- = 1V, CA+ = 1.1V, ICAO = -100 A 4.8 7 dB V ICAO CA- = 1V, CA+ = 1.1V, CAO = 0.5V -500 -250 A CAO Low CA- = 1V, CA+ = 0.9V, ICAO = 500A GBW F = 100kHz, TA = 25C 0.2 3 5 1.46 1.5 0.4 V MHz Voltage Error Amplifier VA- AVOL PSRR VLINE = 10V to 20V VAO High IVAO = -100A to 100A IVAO VA- = 1.45V, VAO = 0.5V VAO Low VA- = 1.55V, VAO = 0.5V, IVAO = 500A GBW (Note 1) 1.525 V 60 dB 60 dB 4.8 5 -500 0.2 3 5 5.2 V -250 A 0.4 V MHz Current Sense Amplifier CSO Zero CS+ = CS- = -0.3V to 5.5V, ICSO = -100A to 100A 0.85 1 1.15 V AV CS+ = 0, CS- = 0mV to -200mV 7.75 8 8.2 V/V 2 4 4.75 5 5.2 V 0 10 A Current Sense Amplifier (cont.) Slew Rate CS+ = 0, CS- = 0mV to -0.5V CSO CS+ = -200mV, CS- = -700mV V/s LED Driver ILED LED = 5.5V, CA- = 1V, CA+ = 1.1V, RG = 400 LED = 5.5V, CA- = 1V, CA+ = 0.9V, RG = 400 Gm LED = 5.5V, CAO = 1V to 3V, RG = 400 Slew Rate CAO = 2V to 2.5V, LED = 400 to 5.5V, RG = 400 2 9 10 11 mA 2.25 2.5 2.75 mS 1 4 V/s UCC2839 UCC3839 ELECTRICAL CHARACTERISTICS: Unless otherwise specified, 0C to 70C for the UCC3839, -40C to 85 for the UCC2839. VLINE = 10V, RG = 400. TA = TJ. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS 4.94 5 5.06 5.1 V 0.298 0.3 0.302 V/V 7 7.5 8 V 1.3 2 mA Precision Reference REF TJ = 25C IREF = 0mA to 1mA, VLINE = 10V to 20V VA+/REF 4.9 V VDD Regulator VDD IDD = 0mA to -15mA, VLINE = 10V to 40V IVDD VLINE = 10V to 40V, CA- = 0V, CA+ = 1V, VA- = 2.9V, CS+ = CS- = 0, IREF = 0 Note 1: Ensured by design. Not 100% tested in production. PIN DESCRIPTIONS CA-: Current Error Amplifier Negative Input. REF: 5V Precision Reference Buffer Output. Minimum Decoupling Capacitance = 0.01F CAO: Current Error Amplifier Output. Output source current is limited, and output sink current is guaranteed to be greater than the VAO output source current. Current loop compensation components are generally connected to CAO and CA-. VA-: Voltage Error Amplifier Negative Input. Voltage Error Amplifier is internally referenced to 1.5V VAO: Voltage Error Amplifier Output. In a two loop average current mode control configuration, VAO is connected to CA+ and is the current command signal. VAO is internally clamped not to exceed 5V for short circuit control. In a single loop voltage mode control configuration with a parallel average short circuit current control loop, VAO is connected directly to CAO. Output source current is limited, and output sink current is guaranteed to be greater than the CAO output source current. CA+: Current Error Amplifier Positive Input. CS-: Current Sense Amplifier Negative Input. CSO: Current Sense Amplifier Output. Internally set gain VOUT/VIN = 8 VIN = 0V results in CSO = 1V. CS+: Current Sense Amplifier Positive Input. GM: Gm (transconductance) Programming Pin. Resistor RGM = 400 to GND. VDD: 7.5V Regulator output. Supply for most of the chip. Minimum Decoupling Capacitance = 0.01F GND: Chip Ground. VGATE: External FET Gate Control Voltage. LED: Output of LED Driver. Connect LED from VDD pin to LED. APPLICATION INFORMATION Fig. 1 shows a typical secondary side average current mode controller configuration using the UCC3839. In this configuration, output voltage is sensed and regulated by the voltage error amplifier. Its output, VAO provides the reference for the current error amplifier at the CA+ pin. VAO can be connected to CA+ directly or through a resistive divider depending on the particular application requirements. precision current sense amplifier of the chip. The onboard current sense amplifier has a gain of 8 and is intended for differential sensing of the shunt voltage with a common mode voltage range from 0V up to 5V. The output of the current sense amplifier, CSO is 1V for zero input which guarantees that the circuit can control currents down to 0A. The CSO signal is fed to the CA- input of the current error amplifier through a resistor. The current error amplifier takes the VAO and CSO signals and generates the error signal for the pulse width modulator. Average current mode control needs accurate output current information which is provided by a low value current sense resistor. The voltage proportional to the converter's output current is sensed and amplified by the 3 UCC2839 UCC3839 APPLICATION INFORMATION (cont.) Since the PWM function is located on the primary side of the power converter the CAO signal must be sent across the safety isolation boundary. The UCC3839 anticipates an opto-coupler to provide isolation between primary and secondary. Therefore, CAO drives a transconductance amplifier that controls LED current in an opto-isolator. During start up and when CAO exceeds 4V, the current in the LED drops to zero. Maximum LED current is obtained during normal operation as CAO reaches its lowest potential. Its value is determined by the programming resistor value from the GM pin to circuit GND. controls the current in the opto-coupler providing the feedback signal for the PWM section on the primary side. Voltage regulation is still maintained by the voltage error amplifier until a user programmable output current is reached. At this time CAO will take control over the Gm amplifier and the output current of the converter will be regulated while the output voltage falls below its nominal value. This current level is set at the CA+ input by a resistive divider from the 5V reference of the chip. Since the chip is powered from a peak rectifier which maintains the bias supply for the UCC3839 even under short circuit conditions, both of these techniques can be used to eliminate the short circuit runaway problem in isolated power supplies using peak current mode control on the primary side. An alternative secondary side controller configuration is introduced in Fig. 2. In this circuit, the voltage and current control loops of the UCC3839 are connected parallel. It can be achieved by connecting the VAO and CAO pins together. The error amplifier with the lower output voltage UDG-97012 Figure 1. Secondary side average current mode controller. 4 UCC2839 UCC3839 APPLICATION INFORMATION (cont.) UDG-97014 Figure 2. Voltage mode with average current short circuit limit. UDG-97014 Figure 3. Typical primary side circuit for use with secondary side average current mode controller. 5 PACKAGE OPTION ADDENDUM www.ti.com 15-Sep-2006 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty UCC2839D ACTIVE SOIC D 14 UCC2839DTR ACTIVE SOIC D UCC2839DTRG4 ACTIVE SOIC UCC2839N ACTIVE UCC2839NG4 UCC3839D 50 Lead/Ball Finish MSL Peak Temp (3) Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR 14 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR D 14 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR PDIP N 14 25 Green (RoHS & no Sb/Br) CU NIPDAU N / A for Pkg Type ACTIVE PDIP N 14 25 Green (RoHS & no Sb/Br) CU NIPDAU N / A for Pkg Type ACTIVE SOIC D 14 50 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 1